Placed on Light Duty at the Power Plant

Originally posted July 19, 2013:

In another profession being put on light duty may mean that you don’t have to work as hard as everyone else.  When an electrician is put on light duty it means something else entirely.  I think I calculated the number of lights and it was well over 10,000 light bulbs in the coal-fired power plant in North Central Oklahoma.  Ideally you would think that every one of the lights should be in good working order.

Electricians don’t call a light bulb a light.  The light is the fixture.  The bulb is called a “lamp”.  So, for the rest of this post I’ll call the light bulbs “lamps”.

You may think that it’s pretty straight forward to go change out lights (oh.  I mean… lamps), but it’s not.  You see, it isn’t like in your house where you have the regular light bulbs everywhere with just different shapes and wattage.  Sure, there were different Watts for the different lamps, but for a good number of the lights, they varied by voltage as well.

Not only that, but these lamps were different types of lights.  Most of which are not incandescent (well… now that the government has seen fit to force the lighting industry to stop making incandescent lamps altogether, I guess it wouldn’t seem odd to the younger folks).

A descriptive picture of an Incandescent lamp found at www.techlinea.com

A descriptive picture of an Incandescent lamp found at http://www.techlinea.com

In the office areas and places like the main switchgear 4 foot fluorescent lamps were used.  Each 4 foot fluorescent lamp is 40 watts.  Just because it is 40 watts, it doesn’t mean that the voltage is low.  It can take up to 650 volts to start up a fluorescent lamp.  A Fluorescent lamp actually has a gas in it that causes a coating on the glass to glow when a current flows across the gas.

A fluorescent Lamp

A fluorescent Lamp

Besides the typical fluorescent lamps, the majority of the rest of the lamps in the plant were various sizes of Mercury Vapor lamps.  (now replaced with Sodium Vapor).

Before you become all twisted about using Mercury Vapor to light up a power plant because of the environmental impact, I think I should point out that even though a fluorescent lamp is filled with an inert gas like argon, it is mixed with Mercury vapor as well, and the phosphorous coating on the glass has mercury in it also.

So, if you have fluorescent lamps in your house…. Well, there you go.  And you know those lamps that are used to replace your old incandescent light bulbs….. Yep… and they have other kinds of hazardous metals as well.  I suppose it is good for the environment to take those hazardous materials out of the earth and put them in lamps in your houses.  Isn’t that improving the environment?

The thing about using Fluorescent lamps and Mercury Vapors and Sodium Vapor lamps is that they all use different voltages.  So, in order for them to start up and stay running, the voltages have to change from the start up voltage to the operating voltage.  Each lamp has it’s own transformer designed just for that one type of lamp.  It is placed in the light fixture for the lamp.

You can tell this is a 100 Watt Mercury Vapor lamp because of the 10.  If it had a 25, then it would be a 250 watt lamp.   Following the same logic if it has a 75 on it, then it is a 75 watt lamp..... oh...well.. the logic is there somewhere

You can tell this is a 100 Watt Mercury Vapor lamp because of the 10. If it had a 25, then it would be a 250 watt lamp. Following the same logic if it has a 75 on it, then it is a 75 watt lamp….. oh…well.. the logic is there somewhere

If the light glows blue, then it is mercury vapor.  If it is orange then it is a sodium light.  Your street lights are the same way.  Well.  Now there is also Halogen lamps which shine white.

Besides these different type lamps, we also had some super special lights.  We have the flashing lights on the smoke stack and the red blinking light on the top of the radio tower.  The lights that flash on the smoke stacks are really flashbulbs.

A flash tube used in a smoke stack beacon that can easily be seen 50 miles away at night.  Especially when the day time setting is still on

A flash tube used in a smoke stack beacon that can easily be seen 50 miles away at night. Especially when the day time setting is still on

Our smoke stacks are 500 feet tall with beacons at the 250 foot level and the 500 foot level.  Not only did you have to change out the bulb, but you often had to change out the large capacitors and the circuit boards that had been fried by a passing lightning storm.

You may have heard that with the older style Television sets that had a picture tube (before the flat screen TVs came around), that you could electrocute yourself by taking the cover off the back of the TV and working on it, even though you unplugged the set from the wall before you started.  A few movies used this in the plot.  Robert T. Ironside even used it once in an episode during the first season.

Robert T. Ironside played by Raymond Burr

Robert T. Ironside played by Raymond Burr

Well.  The Stack lights are like that.  When we opened up the light fixture to work on the flash tube or the circuits inside the first thing you did was take a metal rod with a wooden handle and a wire attached with a clip on the end and clipped the wire to the handrail.  Then turning your head the other way, you placed the metal rod across each of the large capacitors in the box.   Invariably, one of the capacitors would let out a loud pop that would echo across the lake…. oh, and leave your ears ringing.

Once the voltage was discharged from all the capacitors, you knew it was safe to go to work fixing the light.  The lights had a day and a night mode, and the difference was how many times the flash tube flashed when it discharged.  What I mean to say is that it wasn’t just one flash.  It is really a series of flashes closely timed to look like one flash.  The number of flashes and the timing between the flashes determine how bright the flash is.

At night the flash was much dimmer because it didn’t need to be so bright.  When it was stuck in the day mode at night the farmers for a 30 mile radius would be calling saying they can’t sleep because every 6 seconds their bedroom would light up as the smoke stack lights would blink.

The Lake on a hill with the power plant in the distance at sunset

The Lake on a hill with the power plant in the distance at sunset

I thought I would just put that picture in there so you could see how pretty the plant looked from across the lake at sunset.  To me it looked like a big ship on the horizon.

I mentioned above that there was a radio tower that had a light on it that needed to be changed when it burned out.  The actual lamp looked a lot like a regular incandescent bulb in your house, but it was different.  It was designed just for this job.  It didn’t burn out very often.  Ok.  I can see your look of disbelief, so here is a picture of one:

A radio tower light bulb

A radio tower light bulb

Yeah, looks just like something in your house.  Doesn’t it?

Anyway.  I changed out the light at the top of our radio tower which is only about 200 feet tall.  It looked like the following picture:

Our tower was like this only it didn't have a safety pole up the side for a lanyard.

Our tower was like this only it didn’t have a safety pole up the side for a lanyard.

I had to climb to the top of this tower to replace the red flashing light.  I was by myself when I did it.  Bill Bennett handed me the bulb that had been specially ordered and asked me if I would do it.  If not, they could call Oklahoma City and have the line crew come down and change it.  I told him I could do it.  The tower wasn’t that tall, and I had shimmied around the top of the smoke stack before at 500 feet with only a slight urge to panic.

I changed the lamp out without incident.  I know that some people have a much more interesting job changing these lights out than I had.  Our radio tower was only 200 feet tall.  Here is a video of someone that had to climb a tower 1768 feet high.  You can see the beacon when they reach the top of this radio tower:

if your browser doesn’t play the video from the picture try this link:  “Climbing a 1768 foot tower“.

Ok.  That is crazy!  Wouldn’t dropping someone from a helicopter onto the tower using a safety line be safer?

My last story about being on light duty at a power plant is about when Ted Riddle and I were working at the gas-fired power plant near Mustang, Oklahoma.  I talked about the time that Ted and I worked at this plant in the post “Working Power Plant Wonders with Willard Stark

While we were there after they found out that we were electric conduit running fools, they gave us all sorts of jobs running conduit all over the plant.  One job they showed us was in an area that was dark.  All the lights were out in this area.  The foreman explained where the light bulbs were kept.  They were just the regular incandescent lights like the normal lights you would have in your house.

Well… Ted and I had both been put on Light Duty at our plant, and we knew that when we went to change out one light, we were supposed to change out all the lights that were out.  So, Ted and I each grabbed a box and a ladder and headed up to the boiler enclosure to change lights.

After lunch, the foreman came running up to us yelling, “What did you do?  You used up all of the light bulbs!”  Well.  Yes.  We had used up the lights, but now when you go up on the boiler you can see where you are going.  The foreman then explained to us  that this little plant didn’t have the same kind of budget that the new big plants had.  They couldn’t afford to just go around replacing all the lights whenever they burned out.  They only put in a light when someone has to work in that area.  We had lit the entire place up like a Christmas tree.

Ok.  Take a note Jan… Don’t replace all the lights if they are incandescent.

Ok (again), that wasn’t quite the last story.  Let me tell you some more about replacing Fluorescent lamps in our Coal-fired power plant.  When we were placed on Light Duty, we would grab a couple of boxes of 30 lamps from the pallet in the main switchgear and go to work.

In the main switchgear the lights were up high, so we used a 10 foot ladder with a stand on the top of it (No.  I don’t mean like a Deer stand…. geez… Power Plant men…. always thinkin’ ’bout huntin’).  Actually it is called a Platform ladder:

This is a 6 foot platform ladder.  Ours was 10 foot and very wobbly

This is a solid 6 foot platform ladder. Ours was 10 foot and very wobbly

I didn’t like using this wobbly ladder when I was by myself.  besides being wobbly, the thing weighed a ton.  So, I would take a smaller ladder and put it on top of the breaker cabinets and climb on top of them.  The only problem here was that I couldn’t get directly under the lights, so I would end up reaching out to one side to change a light while I was standing on a ladder on top of a seven foot cabinet.  Not a pretty sight if someone safety minded walked in.

I felt safer doing this than standing way up in the air on a 10 foot wobbly platform ladder.  I always had the feeling that if I sneezed, the ladder would topple over.  The rule of thumb was to keep your belt buckle within the rungs on the ladder.

When we were done changing out fluorescent lamps, we usually had a stack of boxes of burned out lamps.  We couldn’t just throw them in the dumpster because they were a safety hazard as they were.  We had to break each bulb.  We found that we could take a box of 4 foot fluorescent lamps and back the truck over it and it would let out a low but loud boom that sounded like a cannon going off.

The ingenious electricians invented a bulb busting barrel where you slid one 4 foot bulb into a tube and then lifted a handle quickly, and it would explode the lamp in the safe confines of the metal barrel.  The end of the lamp may at times come shooting out the end of the tube, so you never wanted to be standing to that side of the barrel.  I would show you a picture of one, but I’ve never found another one like it.

So, if you were into breaking glass, this was the best part of being placed on Light Duty.  After a hard day of changing out lamps all over the plant, you could stand around in front of the electric shop and slide the lamps down a tube like mortar shell and pull the rod and…. Boom! A puff of Mercury Vapor released into the atmosphere a small cloud of dust…. repeat.

Comment from original post:

  1. Ron Kilman July 24, 2014

    I remember being on “Light Duty” at the Mustang Power Plant as a summer student in 1967. We changed the 1000 watt bulbs in the top of the turbine room. It was so hot, we had to wear gloves.

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Sky Climbing in the Dark with Power Plant Boiler Rats

Originally Posted July 26, 2013:

I suppose everyone at some point in their life wishes they could work at Disney World or some other place where there is one wonder after another throughout their day. Working in the Power Plant was a lot like that…. sometimes….. I have mentioned a few times that when you drove through the gate to the coal-fired Power Plant in North Central Oklahoma each morning, you never knew what was in store for that day. It was often a surprise. Sometimes the surprise was a wonder. Sometimes it was well…. surreal.

This is a story about one day in October 1986 during an overhaul while I was a plant electrician, where I entered a world totally foreign to just about anything I had encountered before. You may think this is an odd statement if you have read some of my other posts where I have found myself in oddly dangerous situations and my life was in the balance. Well…. this is one of those stories, with a new twist.

As I said, we were on overhaul. This meant that one of the two units was offline and major repairs were taking place to fix things that can only be done when the unit isn’t running. The two major areas of repair are the Turbine Generator and the Boiler. People come from the other plants to help out and get paid a lot of overtime working long hours to complete this feat.

At this time I was working on motors in the electric shop. I had been removing the fan motors from the large General Electric Transformer for Unit 1. Changing their bearings and testing them. Then putting them back in place. The transformer had 24 of these motors, so after the first few, the work was becoming pretty routine.

A Main Power Transformer

A Main Power Transformer

Somewhere between the 11th or 12th motor David McClure came into the shop. I think he may have been on the labor crew at the time. He had only been working at the plant for about 8 months. He was a welder, so I think if he had been on labor crew, they had quickly moved him into the welding shop because anybody with welding skills were always in high demand.

David told me that Bill Bennett had told him to ask me to help out with a problem in the boiler. Now. when I was on the labor crew, I had been in the boiler during an overhaul. I had worked on shaking tubes in the reheat section and cleaning the clinkers out of the economizer section. You can read about these moments of mania in the posts: “Bob Lillibridge Meets the Boiler Ghost” and “Cracking a Boiled Egg in the Boiler and Other Days You Wish You Could Take Back“.

During those times I knew that something was taking place in the superheat section of the boiler, but I wasn’t exactly sure what it was. You see, even when I was in the bottom ash hopper when it was being sandblasted, there was a wooden floor that had been put in above the hopper so that you couldn’t see the boiler overhead. This was the first time I was going to go into the boiler to actually work on something other than laying down the floor (which I had been lucky enough to do once when I was working on the labor crew).

Diagram of a boiler

Diagram of a boiler

So, I grabbed my tool bucket and David took me up to the main entrance into the boiler which was next to the door where Chuck Ross and Cleve Smith had been blown off of the landing by the Boiler Dragon six years earlier when I was a summer help (see the post: “Where Do Knights of the Past go to Fight Dragons Today?“). About 40 feet up from the concrete floor we climbed into the boiler.

This is where I first came face to face with Boiler Rats. These rats live in a boiler when it is taken offline. Shortly after the boiler is cooled down, these “boiler rats” move in and they spend the next 4 or 10 weeks (depending on the length of the overhaul), roaming around the boiler sniffing out boiler tubes that are in need of repair.

Some lights had been placed around the bottom of the boiler to shine up the 200 feet to the top of the boiler. That is the height of a 20 story building. Yes. That’s right. The inside of the boiler is as tall as a 20 story building. I couldn’t really see what was going on up there toward the top, but there was a boiler rat standing right there in the middle of the wooden floor staring at me with the grin (or snarl) that is typical of a rat. Not a cute rat like this:

Rat from the Movie Ratatouille

Rat from the Movie Ratatouille

Or even a normal rat like this:

Normal looking rat

Normal looking rat

No. These rats looked like Ron Hunt wearing his hillbilly teeth. More like this:

rat from kootation

rat picture taken from kootation.com

Yep. Red eyes and all, only the whiskers were longer. I would go into how the boiler rats smelled, but I didn’t want to get too personal….

Anyway, this one boiler rat that had been waiting for me said that he had just finished rigging up this sky climber so that he could take me up into the upper reaches of the dark to work on a sky climber that was stuck. He had rigged this sky climber up so that it would pull up next to the one that was hung up by the bottom of the high pressure boiler tubes that were hanging out over the top of the boiler.

If you have ever seen Window washers going up and down the side of a building washing windows, then you know what a sky climber is.

A sky climber

A sky climber

You see, the boiler rats would ride these sky climbers up from the wooden floor to the boiler tubes hanging down from the ceiling of the boiler. One had stopped working and they needed an electrician to go up and fix it so that they could continue working. That was my job…. I carry a badge…. oh… wait… that’s Sergeant Friday on Dragnet… I carry a tool bucket that doubles as a trash can and triples as a stool.

So, I climbed into the sky climber and up we went. I could see faint lights up above me where boiler rats were working away cutting and welding boiler tubes. As we took off, one of the boiler rats said that a little while just before I had arrived, someone from above had dropped a tool that came flying down and stuck right into the wooden plank floor. It had landed about 10 feet from another boiler rat. This answered a question that I had for some time…. it turned out to be true… Boiler Rats do have Guardian Angels too.

Anyway, Up into the darkness we went. The boiler rat (I believe this one was called Rodney… as in Rodney Meeks) operated the sky climber as I just enjoyed the ride. Looking down, I saw the spot lights getting smaller and dimmer. Looking up, I saw us approaching a group of hanging boiler rats, all doing their stuff. Some were resting. Some were welding. Some were looking off into space in a daze after having been in the boiler for so long they had forgotten their name.

There were names for these rats. One was called T-Bone. Another was called ET. There was a guy there called Goosman. Another boiler rat was called Frazier. I think it was John Brien that was staring off into space at the time, or was it Butch Ellis. Oh. Now I remember. Butch was on one sky climber staring off into space at the other sky climber where john Brien was staring back at him.

There were many other boiler rats there from other plants. They were all hanging down from the top of the boiler on these sky climbers like fruit hanging from a tree in the dark. Most of them paid no attention to my arrival.

We pulled up to the sky climber that was broken. I swung over the couple of feet from the one climber to the other, with a straight drop of about 160 feet down to the floor. I looked below so that I could calculate that in case I slipped and fell, how I would try to swing my body just as i fell so as to miss any boiler rats below. I wouldn’t have wanted to upset any boiler rat families by falling on their boiler rat breadwinners.

By Swinging my tool bucket toward the other sky climber, I followed the momentum so that it carried me over to the other platform, where I swung my bucket over the railing and climbed in. Once settled, I took out my flashlight so that I could look around my new six or eight foot world.

I tried the controls, and sure enough… nothing happened. Remembering my dropped flashlight almost exactly three years earlier that had almost cost me my life (see post: “Angel of Death Passes By The Precipitator Door“), I took extra care not to drop any tools on some unsuspecting souls below.

I took out my multimeter and checked the voltage coming into the main junction box and found that the problem was in the connect where the cable came into the box. So, this turned out to be a fairly easy fix. The cord had been pulled by something (geez. It was only hanging down 200 feet. I don’t know what might have been pulling on it) and had worked its way out of the connections.

I told Rod that I would be able to fix this quickly and went to work removing the connector from the cable, cutting off the end and preparing it to be reconnected to the connector. It was about that time that I became aware of something that had been going on since I had arrived, I just hadn’t noticed it. Maybe it was a remark one of the boiler rats had said. I think it was Goosman talking to Opal. He said something like “That George Jones can sure sing.”

That was it. That was the extra amount of strangeness that I had been experiencing since I had arrived. Someone had a radio that was playing country music. The music was echoing throughout the boiler so that all the hanging boiler rats could listen to it. I realized that Butch and Brien weren’t just staring off into space at each other. They were experiencing a moment of country music meditational bliss. The moment the current song was over someone off in the distance that I couldn’t see in the dark or because they were stuck up inside a rack of boiler tubes, let out a hoot of satisfaction. Butch and Brien rose and went back to work.

I have heard that it takes a village to raise a child…. Hillary Clinton even wrote a children’s book with that title once. I experienced something similar but strangely different that day in October 1986. A village of raised boiler rats, who for a moment, it seemed, some had stopped to sit by the welder’s campfire to listen to the tales being woven by the country music singer on the radio.

There was a sincere camaraderie between these individual boiler rats. A culture had grown inside this boiler that was completely foreign to me. I suppose the same thing happens to soldiers who put their lives on the line to protect our country. When you are in a position where one wrong step and someone dies. You bond to those around you in a unique way.

I am grateful for my brief encounter with the boiler rats that day. They had invited me into their lair because they needed my help. I was glad to have been able to fix there problem and be quickly on my way.

Though I never had a desire to become a boiler rat myself, during the many years where I walked alone throughout the inside of the precipitator I would sometimes hear the sounds coming down through the economizer from the Superheat section of the boiler. Maybe a faint hint of country music. I knew that the boiler rat village had come together again like a group of nomads that meet every winter to share stories. Sometimes I would take the plate straightening tool I carried and banged on the plates wondering if any of them would hear me way back up in the boiler. I doubt anyone ever did.

Comment from previous post:

  1. A.D. Everard August 3, 2014

    You tell a wonderful story and keep the reader spellbound. I love this sort of inside information!
    Coming to your blog has given me the same rush of excitement I get when I’m researching something and find a gem! Now I want to write about boiler rats! 🙂

Not a Fan of French Power Plant Fan Filters

Originally posted August 2, 2013:

I had only been an electrician a couple of months before I heard about Power Plant Louvers. My first thought was that this was a mispronunciation of the word “Louvre”. I remembered how Marland McDaniel would pronounce the word “Italian”. He pronounced it “It-lee-un”. The first time he said that I asked him what he had said, and he said, “So, You’re an It Lee Un Huh? An It-Lee-Un from It-Lee. Meaning “An Italian from Italy”.

So, when I heard the word Louver, I immediately said to myself “ok. They are probably trying to say the word “Louvre” (pronounced “Loove” which rhymes with “move”). Why shouldn’t they be trying to say the name of the most famous museum in the world. After all. When Sonny Karcher wanted to say there were a lot of things, he would say that there were “boo-coos” of them, When I asked him what “Boo-coos” meant he explained that it was French for “A lot”. Then I understood that he was mispronouncing the word “Beau-coup” (pronounced: “Bo Coo”). I suspected that everyone knew about the Louvre in Paris, France. I had first visited the Louvre in 1974 when I was 13 with my father on our way from Rome to Liverpool which I mentioned in the post “Power Plant Snitch“.

The Louvre in Paris France.  The home of the Mona Lisa and the Venus De-Milo.

The Louvre in Paris France. The home of the Mona Lisa and the Venus De-Milo.

It didn’t surprise me that they may have named a motor after the Louvre (as we were told to go replace a Louver Motor when we were doing filters). I half expected it. I figured it was somewhere up in the Tripper Gallery which is where the coal feeds into the coal silos above the bowl mills. I explained about the Tripper Gallery in the post “Power Plant Painting Lessons with Aubrey Cargill“. I have expected to see painting lining the walls when I first entered the Tripper Gallery.

So. I mentioned that we were supposed to replace a Louver Motor while we were “Doing Filters”. As a new electrician (which in my head an electrician was a vision of “elitism” going about the plant fixing electric circuits and running conduit and pulling wire), I soon learned from my foreman Charles Foster that as an electrician we were responsible for anything that had a wire going to it. That meant… well. Just about anything, one way or another. From water fountains, to elevators, to air filters.

Air Filters? Really? Not that I minded changing out air filters. It was just the connection to being an electrician that was confusing me. Ok. I could understand the filters that were on motors. Since motors were something we worked on all the time. It was the air handling filters that I was having a trouble connecting. Needless to say. within a few months my expectations of what an “electrician” meant was much more down to earth.

Even though we were the “elite” group of magical maintenance men (and woman), we were also the team that was looked to for all sorts of other tasks that was too involved for the labor crew, and too vague to fit under Mechanical Maintenance, because somewhere, there was a wire attached. God forbid if a labor crew hand was electrocuted while changing out a bank of paper air filters. — Ok. It’s not like me to complain… — or maybe in my old age, it is becoming more common… I’m not sure.

So. In most houses there are two types of filters. There is what I would call a “Paper Filter”, and there is a “Metal Filter”. The paper filter is found in the air conditioner intake. You probably don’t change it out as often as you should, but you know what I’m talking about. The metal filter is probably over your stove in your oven vent. — Oh…. You didn’t think about that one? Better go clean it then….

The Power Plant is the same. There are both paper filters and metal filters, and things we would call “Bag Filters”. — Oh.. yes. and coffee filters… but I’m not going to talk about Coffee filters in this post other than to say that, “yes. We did have coffee filters also.”

Power Plant Coffee Maker Coffee Filter

Power Plant Coffee Maker Coffee Filter

Ok. A short side story… The person that was appointed to drive the truck was responsible for making sure the coffee maker was ready to go by break time. Only, when I was the designated truck driver I told everyone that I was not going to make the coffee. My reason was that I don’t drink coffee, and I wouldn’t know how to make a good cup of coffee and they could be sure that if I made it, it was going to be as thick as syrup. — The rest of the Electric shop agreed that it would not be a good idea for me to make their coffee, so either Andy or Dee made the coffee when I was on Truck Driver Duty. — End of side story.

So, when we were placed on Filter Duty… That meant that we went around the plant and changed out filters for air handlers, and we cleaned and coated the metal filters that were used on motors. This task took about a week. “A week?” you say? Yep. I don’t remember the exact numbers, though at one point in my career I had counted everyone of the them just to amuse my self… but just one air handler for the main switchgear had about 50 large paper filters and if I remember correctly had another 50 bag filters behind them.

Industrial Paper Air Handling Unit Filter

Industrial Paper Air Handling Unit Filter. They kind of look like Modern Art I suppose

Here is the bag filters that usually were attached to the back side of the paper filters:

Industrial Air Handler Bag Filter

Industrial Air Handler Bag Filter. Except ours weren’t pink and they weren’t on a beach.

First we had to remove the old filters that were often crawling with various kinds of flying insects that had been stuck to the filters since they flew too close and were sucked onto the filter. Then we installed the new filters in their place on a wall made of a large metal frame designed specifically for these filters. I think the reason they have a picture of the beach with this bag filter is because usually when you are trying to fit the bag filter into the basket you often thought that you would rather be at the beach than doing this task.

So. In the coal-fired power plant in North Central Oklahoma, there were a set of very large motors that spun the large fans that blew air into the boiler and that blew the exhaust up the smoke stack. Each of these motors (and we have two of each kind), had a set of large metal filters on them. You had to remove a large panel bolted to the side of the motors to remove the filters. — The motors were almost always running when this was being done. After all. We can’t stop lighting Oklahoma City just because it’s time to clean the motor filters on the fans on the boilers….

The metal filters reminded me of the filters over the stove when i was a cook at Sirloin Stockade. We would have to take them out each night and run them through the dishwasher after all the dishes had been washed after closing. Then the dishwasher was put in a self-cleaning mode to clean out all the gunk from the filters.

Galvanized, Stainless Steel Framed Air Filter used in large motors.  This is a about 2 feet by 2 feet square.

Galvanized, Stainless Steel Framed Air Filter used in large motors. ours is a about 2-1/2 feet by 2 feet in the largest motors.

Then we had pump motors around the plant and down at the river that had smaller versions of these metal filters. Each of these metal filters were taken to the shop where we used a high pressure washer (one that would take the paint off of your car), and we would disintegrate the bugs that were stuck to these filters using the high pressure washer until the filters were cleaned. Then after letting them dry, we would coat them with a “filter coat” that would collect dust so that we wouldn’t have to wait too long before they were dirty again.

Well. There were some that didn’t like using the filter coat. Especially if they thought they might have to be cleaning the same filters themselves the next time. This happened when we decided to split the Filter Duty up between teams once. We decided that one team was going to be responsible for Unit 1 and the other team was going to be responsible for Unit 2, and we split up the air filters so that they were pretty evenly divided.

When we did this, an incredible thing happened. Each time we had to clean our filters, they were really dirty. Half the time the other team cleaned their filters they were not very dirty. It was obvious what was happening…. someone wasn’t using the filter coat. We all knew that it was “Ain’t My Mota” (translated “not my motor) Michael Rose. There was nothing anyone could really do about it. His foreman tried and tried to reform him, but there was really only one cure.

Talking about “Ain’t My Mota” Michael reminds me of one guy that was on our crew, Gary Wehunt. It wasn’t that he cut corners. It’s just that he always wanted to do the easiest jobs first and work his way up to the worse jobs. I was the other way around. I always wanted to get the tough jobs over with right away, and then cruise on down to the easier jobs.

So, when I was working with Dee (Diana Brien) cleaning motor filters, we would start with the bowl mill motors and then work our way over to the big fan motors. Then we would end up down at the river cleaning the river pump motor filters. When I was working with Gary, he always wanted to go straight to the river pumps. I always had the feeling that he thought that there might be a chance that by the time the Bowl Mill motors (which were always caked with Coal Dust) he would be called off to go work on an air conditioner instead. To each their own.

So. What is a Louver? I guess I forgot to mention that. A Louver is the metal flap that opens to let the air in. When the air handler is off, the louver closes. Before it starts up, the Louver opens so the air can pass through the filters. It is like a set of blinds on a window. The Louver Motor opens and closes the Louvers:

Large Metal Louvers for an Industrial Air Handler

Large Metal Louvers for an Industrial Air Handler

Today I am not able to change out the filter for my air conditioner in my house without having a flashback to the time I spent replacing filters at the plant covered with dirt, coal dust, fly ash and bugs. I had reminded myself often early on after I joined the electric shop as an electrician what Charles Foster had told me when i was still a janitor.

In my new job I sit in a clean office area with people sitting all around typing away on their computers or talking to one another. But out of the corner of my ear I can hear the noise every so often up in the ceiling above the false ceiling of the air handler louvers adjusting the air flow as the climate control detects that more air is needed in another area.

My coworkers may think I’m sort of strange (for a lot of reasons, but one of them may be) because as I’m working away on the computer apparently oblivious to what is going on around me, I may suddenly break out in a big smile. Why? They may wonder. Because I can hear that louver slowly changing position. They sound like they are pneumatically controlled, but there is no mistaking the distinct low grind of the flaps as they slowly change. So, without stopping what I’m doing, a grin may appear on my face.

Charles had come up to me when I was a janitor while I was working on the floor scrubber in the main switchgear and asked me if I would think about becoming an electrician. He said that a lot of being an electrician was cleaning things. He had noticed that I took a lot of pride in the way I cleaned and that he thought I would make a good electrician.

I did enjoy being a Janitor and having someone encourage me to become an electrician was all I needed to pursue the honorable trade of “Electrician”. It didn’t take me long once I joined the shop to learn that Charles wasn’t stretching the truth when he said that a lot of what an electrician does is clean things.

I spent 18 years as an electrician at the Power Plant before moving on. Throughout that time, my wife never knew what to expect when I came home from work. My clothes could be just as clean as when I left in the morning, or (most likely), they would be covered with Soot or Coal Dust from the Coal-Fired Power Plant in North Central Oklahoma. One thing she could usually count on when I walked in the door was that I would have a smile on my face for having the privilege to spend a day at work with such a great group of Power Plant Heroes.

What do Power Plant Men in North Central Oklahoma Do For Recreation

Originally Posted on August 9, 2013:

I first ran across Power Plant Men totally by accident the summer of 1979 when I was 18 and I went to work as a summer help at a Power Plant in Oklahoma. I walked into the plant, and there they were. All standing there looking at me as if I was the new kid on the block. Which, of course, I was.

I had very little in common with this group of men. It was interesting enough to watch them at work, but it was equally as interesting to observe them after hours. I didn’t spend a lot of time with them myself. I often just listened to their stories of adventure on Monday Mornings. I think that was why the Monday Morning Safety Meeting was invented.

Like I said. I had little in common with these He-men. The only thing I could relate to was around Fishing. I had been fishing my entire childhood with my Father. Most everything else they did was foreign to me. Though, the first summer it seemed like the only things to do was to go fishing and to go over to the Peach Orchard by Marland, Oklahoma and pick peaches. Well, that, and go to Men’s Club dinners.

Like I’ve said twice now, I had little in common with this sunflower eatin’ bunch of men. I had just finished my first year as a college student and the only thing I knew to do during my free time was to play Dungeons and Dragons or Pinball. Actually, I was quite a pinball wizard and could usually spend all day on one quarter. This didn’t seem to impress the likes of this bunch, so I kept my Pinball Prowess to myself.

The Evil Knievel Pinball machine was one of the many I had mastered.  By the way, why isn't his last name pronounced: "Nee-vel"?  Just wondering.

The Evel Knievel Pinball machine was one of the many I had mastered. By the way, why isn’t his last name pronounced: “Nee-vel”? Just wondering.

As I learned more about the Power Plant Men, I found out that they were a diverse group of men that had many different recreational activities. I have mentioned before that the evil plant Manager Eldon Waugh was a beekeeper, and so was my good friend Sonny Karcher. Even though Sonny spent a good portion of his time away from the plant doing some sort of farming, he enjoyed raising bees.

I mentioned in a previous post “Imitations and Innovations of Sonny Karcher” that Sonny liked to choose one thing about someone else and then take on that characteristic or possess a particular item that they had. So, I figured Sonny had become a beekeeper because he had a friend that did the same thing. I never thought that it was Eldon Waugh, since Sonny usually only chose something from someone he admired and Eldon made it a full time effort to make sure no one really liked him.

Beehives like this only lined up on a trailer

Power Plant Beehives

While I was a summer help I learned a few of the activities that Power Plant Men liked to do. For instance, I knew that Stanley Elmore liked to spend the weekend either making his yard look like something you would find in a Home and Garden magazine, or he liked cleaning his car and waxing his engine so that you could cook an egg right on it and not have to worry about any grit or grime between your teeth.

It goes without saying that the Power Plant Men that had families spent most of their free time with them. Those that didn’t have a family spent a lot of their time trying to avoid going down that path. So, they chose activities that would take them into the wilderness somewhere or maybe a river or two.

I heard very little talk of disgruntled husbands from the true Power Plant Men. The only story I can remember off the top of my head about a husband that was upset with his wife was Marlin McDaniel. He told us one Monday morning that he had to take his wife over his knee on Saturday. He explained it like this. “I was so mad at her that I grabbed her and laid her across my knees. I pulled up her skirt to spank her. I looked down to make sure I was aiming in the right direction… Then I paused for a moment… and I suddenly couldn’t remember why I what I was mad about.”

You know… It is funny because I had always thought that Marlin McDaniel looked like Spanky, and in the story he told about his wife, he was going to spank her. What are the odds of that?

Marlin McDaniel always reminded me of Spanky from Little Rascals

Marlin McDaniel always reminded me of Spanky from Little Rascals

It wasn’t until I entered the Electric Shop as an electrician in 1983 that I learned more about the recreational activities of Power Plant Men. I mean. I knew that Gene Day liked to drive around campus on weekends in his black pickup truck with the flames on it to impress the college girls, even if he was 50 years older than them. But besides that, I mean…..

Gene Day's truck was similar to this only different, with a different pattern of flames and a newer type of truck

Gene Day’s truck was similar to this only different, with a different pattern of flames and it wasn’t a low rider

Outside the welding shop on the lawn was a piece of art made from metal rods that had been created by the welders to resemble a cow with horns. It was used to practice lassoing. There was a certain group of Power Plant Men that took part in rodeos. Some riding on broncos, some lassoing cows and tying them up in knots. If I remember correctly, Andy Tubbs, one of the most intelligent electricians, was a rodeo clown. If you haven’t been to a rodeo, then you might not realize what a Rodeo Clown does.

A couple of Rodeo Clowns

A couple of Rodeo Clowns

Sure they stand around in bright colored clothes. These two guys aren’t just there for laughs. Here is a rodeo clown at work.

Rodeo Clown at Work

Rodeo Clown at Work

You see. When a contestant is riding a bull and they fall off, in order to keep the bull from turning around and goring the poor guy to death, a rodeo clown jumps into action and distracts the bull while the contestant is quickly spirited away to safety.

A Rodeo Clown Hard at Work

A Rodeo Clown Hard at Work

Jerry Mitchell had told me when I was still a summer help that you could tell who liked to participate in rodeos. They were usually missing one or more fingers. One of the rodeo hands explained it to me like this. When you lasso the cow, you quickly wrap the rope around the saddle horn. Just as you are doing that, the cow hits the end of the rope and goes flying back. This means that if you don’t get your fingers out of the way when you are wrapping the rope around the saddle horn, the rope will snap it right off.

January 1997 a new Instrument and Controls person came to work at the plant. Brent Kautzman was a rodeo person. We were sitting in a Confined Space Rescue team meeting once and Randy Dailey was espousing the dangers of roping cows in a rodeo when Brent said that he had his thumb cut off in a rodeo once. At first we looked at him as if he was just pulling our leg. He had all of his fingers.

Someone asked if they sewed his thumb back on. He said they weren’t able to do that. Instead they took one of his big toes and sewed it on his hand where his thumb had been. We were surprised when he showed us his thumb and sure enough. There was a big toe in place of his thumb.

Brent said that if he knew at the time how important a big toe is, he never would have done it. He said that he was young at the time, and he wanted to continue participating in rodeos, so he had them cut off his big toe and sew it on his hand. Anyway. Later, Brent returned to where he had come from, Richardton, North Dakota. He was a great guy, and a hard worker, but like myself, he wasn’t a True Power Plant Man.

The biggest source of recreation for Power Plant Men was Hunting. I would hear stories about how the hunters would send in their name for a drawing to be able to take part in the annual Elk Hunt in Montana. It was a lottery and they only picked so many people. So, the hunters would wait patiently each year to see if they were going to be able to make a trip to Montana.

Corporate Headquarters and the Evil Plant Manager wanted to make sure that not too many took off for Christmas because they wanted to ensure that enough people stayed in town in case there was an emergency at the plant and they needed to call everyone out. Christmas wasn’t really the problem at the plant as was “Hunting Season”.

There were two parts to deer hunting. The first few weeks it was bow season. You could go hunting for dear with a bow and arrows. Later you could hunt with a rifle. This was serious business in North Central Oklahoma. The Deer Hunters would prepare for this season all summer long. They would build their tree stands, and they would put out deer feeders to fatten up the deer.

A Deer and a raccoon fighting over who gets first dibs on the deer feeder.  My money is on the raccoon.

A Deer and a raccoon fighting over who gets first dibs on the deer feeder. My money is on the raccoon.

People would become pretty sparse around when deer hunting season opened. At least or a few days. You could usually only kill one or two deer and that was your limit. Each year the number was decided by the population of deer.

If there were too many deer running around then the deer hunters could kill more. The whole idea of Deer Hunting from a Wildlife perspective was for population control. When there were too many deer, they would start passing around diseases and then all end up dying off anyway. So, this was a way of controlling the population.

A few times I was invited to join the Power Plant Men in their recreation. It was always a learning experience for both of us.

I was invited to Charles Foster’s house one summer to make pickles. We picked the cucumbers from Charles garden. Charles’ garden was the pride of Pawnee. I spent some time with his family that day, cleaning and boiling the cucumbers in vinegar in the pickle jars with the dill we had picked from his garden. I think often of the day I spent with Charles in his garden picking the cucumbers and in his house that evening.

I was also invited once to go to the Resort just outside of Pawnee known as “Pawnee Lake”. Diana Brien and Gary Wehunt and their spouses were camping out there and they invited me to join them the following morning. I showed up in the morning where we cooked breakfast, then they taught me the art of flying across the lake on a jet ski.

Pawnee Lake Oklahoma. Photo taken by John Brumfield

Pawnee Lake Oklahoma. Photo taken by John Brumfield

To me, this was sheer madness, but I bucked up and did it anyway. If I was going to die, doing it on a jet ski was as good of a place as any.

Then they invited me to play horseshoes. Well. I kindly declined saying that they didn’t really want me to play horseshoes. They said that they needed two teams of two, and they would really appreciate it if I joined them. So, I succumbed.

My first throw was very impressive as it bumped right up against the stake. I knew that this was just beginner’s luck, I really wasn’t a beginner. I had played a lot of horseshoes as a kid. Only, I had lost any sort of self-control when it came to letting lose of the horseshoe. I think it was my third throw that did it. The horseshoe literally ended up behind me. I think I almost hit Tek’s pickup. (Tek was Dee’s husband’s nickname or was it Tex?). When I let go of the horseshoe and it went flying through the air, everyone scattered.

There was an interesting character that came by when we were at the Pawnee Lake. His name was Trail Boss. He was a larger sociable person. Someone that you would think would come from a town called Pawnee, Oklahoma. There was another guy that was there that scattered when Trail Boss showed up. So, I made a comment to the Boss that he seemed to have quite an influence on people. I figured that was why they called him Trail Boss.

This isn't Trail Boss, but you get the idea.  This guy is wearing a Trail Boss Hat

This isn’t Trail Boss, but you get the idea. This guy is wearing a Trail Boss Hat

Anyway. There were a lot of other things that the Power Plant Men did for recreation. I could go on and on. Maybe some of the Power plant that read this blog will post some of them in the comments. I purposely didn’t mention anything about “Noodling” (except for just now). I think I’ll do that in another post some time later.

Though I was like a fish out of water when I was with the Power Plant Men enjoying their time off, I was always treated as if I belonged. No one made fun of me even when they were scattering to dodge a rogue horseshoe. When I went fishing with them as a new summer help when I was 18 years old, I was never shunned and no one ever looked down on me. I have to give them this: True Power Plant are patient people. They put up with me for 20 years. I can’t ask for more than that.

Comments from the previous repost:

  1. Ron Kilman August 14, 2014

    My hobby was astronomy. I built an 8″ telescope when I lived in Ada (worked at the Seminole Plant in Konawa). I remember telling my Plant Manager (Jim Gist – lived in Konawa) about all the things I could see with my telescope. When I told him that I could see Uranus (I used the long “a” pronunciation), he got a real surprised look on his face – and finally said “All the way from Ada?” He was a real hoot!

  2. Citizen Tom August 14, 2014

    Good story! That’s the kind of experience most people can relate to, getting to know ones coworkers. And the interesting facts and pictures just make it more interesting.
    Never occurred to me a raccoon would take on a deer.

Lifecycle of a Power Plant Lump of Coal

Originally posted August 16, 2013:

Fifty Percent of our electricity is derived from coal. Did you ever wonder what has to take place for that to happen? I thought I would walk through the lifecycle of a piece of coal to give you an idea. I will not start back when the it was still a tree in a prehistoric world where dinosaurs grew long necks to reach the branches. I will begin when the large scoop shovel digs it out of the ground and loads it onto a coal truck.

The coal is loaded onto trucks like these before it is dumped onto the train cars. This photo was found at http://www.gillettechamber.com/events/eventdetail.aspx?EventID=2827

The coal is loaded onto trucks like these before it is dumped onto the train cars. This photo was found at http://www.gillettechamber.com/events/eventdetail.aspx?EventID=2827

The coal for the power plant in North Central Oklahoma came from Wyoming. There were trains from the Black Thunder Mine and the Powder River Basin.

Coal Trains on their way to power plants

Coal Trains on their way to power plants

It’s a long ride for the lump of coal sitting in the coal train on it’s way to Oklahoma. Through Nebraska and Kansas. It’s possible for the coal to be visited by a different kind of traveler. One that we may call “A tramp.” Someone that catches a ride on a train without paying for the ticket.

One time a tramp (or a hobo, I don’t remember which), caught a ride on one of our coal trains. They forgot to wake up in time, and found their self following the lumps of coal on their next phase of the journey. You see. Once the coal reached the plant, one car at a time enters a building called the “Rotary Dumper”.

A rotary dumper much like the one that was at our Power Plant

A rotary dumper much like the one that was at our Power Plant

As each train car enters the dumper four clamps come done on the car and it rolls upside down dumping the coal into a bin below. Imagine being a tramp waking up just in time to find yourself falling into a bin full of coal. with a car full of coal dumping coal on top of you. One coal car contained 102 tons of coal (today they carry 130 tons). Today one train contains 13,300 tons of coal. This is over 26 million pounds of coal per train.

Miraculously, this passenger survived the fall and was able to call for help or someone saw him fall. He was quickly rescued and brought to safety. Needless to say, the tramp went from being penniless to being, “comfortable” very quickly. I don’t know that it made the news at the time. I think the electric company didn’t want it to become “viral” that they had dumped a hobo into a coal bin by accident. Well. They didn’t know what “going viral” meant at the time, but I’m sure they had some other phrase for it then.

Ok. Time for a Side Story:

Since I’m on the subject of someone catching a clandestine ride on a train, this is as good of a place as any to sneak in the tragic story of Mark Meeks. Well. I say it was tragic. When Mark told the story, he seemed rather proud of his experience. You see. Mark was a construction electrician. He hired on as a plant electrician in order to settle down, but in his heart I felt like he was always a construction electrician. That is, he didn’t mind moving on from place to place. Doing a job and then moving on.

Mark explained that when he was working at a construction job in Chicago where he worked for 2 years earning a ton of overtime, he figured that by the time he finished he would have saved up enough to buy a house and settle down. He was married and living in an apartment in Chicago. He didn’t spend much time at home as he was working 12 hour days at least 6 days each week. He figured that was ok, because when he was done, he would be set for life.

Unknown to him at the time, each morning when he woke up before the crack of dawn to go to work, his wife would drive to O’Hara airport and catch a plane to Dallas, Texas where she was having an affair with some guy. By the time Mark returned from work 14 hours later, she was back home. Each day, Mark was earning a ton of overtime, and his wife was burning it on airline tickets.

When the two years were over, Mark came home to his apartment to collect his wife and his things and go live in peace in some small town some where. That was when he learned that his wife had been having the affair and using all his money to do it. She was leaving him. Penniless.

Completely broke, Mark drifted around for a while. Finally one day he saw a train that was loaded down with wooden electric poles. Mark figured that wherever those poles were going, there was going to be work. So, he hopped on the train and traveled all the way from Minneapolis Minnesota riding in the cold, wedged between some wooden poles on one of the cars on the train.

The train finally arrived at its destination somewhere at a port in the Gulf of Mexico. I don’t remember if it was Mississippi or Louisiana. He watched as they unloaded the poles, waiting to see what jobs were going to be needed for whatever the poles were for. He watched as they took the large wooden poles and piled them up in the ocean. They were using them to build up the shoreline. There were no jobs.

It is when you have been beaten down to the point of breaking when you reach a very important point in your life. Do you give up, or do you pick yourself up and make something of yourself? Mark chose the latter. He was a natural fighter. He eventually ended up at our plant as contract help, and then was hired as a plant electrician.

End of side story.

Let’s follow the lump of coal after it is poured out of the coal train in the dumper…

The coal is fed onto a conveyor belt. Let’s call this Conveyor 1, (because that is what we called it in the plant). This has a choice to feed it onto belt 2 which leads up to the stack out tower, or it can feed the other way to where some day it was planned to add another conveyor with another stackout tower. This was going to go to a pile of coal for two other units that were never built.

Anyway, when the coal drops down on Conveyor 2, way under ground, it travels up to the ground level, and continues on its way up to the top of the stackout tower where it feeds onto Belt 3. Belt 3 is a short belt that is on an arm that swings out over the coal pile. The coal is fed onto the coal pile close to the stack out tower. I suppose it is called stack out, because the coal is stacked up next to the tower.

A view of the coalyard from the top of the Smoke Stack

A view of the coalyard from the top of the Smoke Stack. The tower with the conveyor running up to the top is the stack out tower. Belt 3 is the arm pointing to the right in this picture

Anyway, there are large dozers (bulldozers) and dirt movers that pickup the coal and spread it out to make room for more coal from more coal trains. As mentioned above. One train now carries 26 million pounds of coal.

Dirt Mover full of coal

Dirt Mover full of coal

the coal that is spread out on the coal pile has to stay packed down otherwise it would spontaneously combust. That is, it would catch on fire all by itself. Once coal on a coal pile catches on fire it is impossible to “reasonably” put out. You can spray all the water on it you want and it won’t go out. When a fire breaks out, you just have to drag the burning coal off of the pile and let it burn out.

In order to keep the coal from performing spontaneous combustion, the dirt movers kept it packed down. As long as the coal is packed tight, air can’t freely reach the buried coal, and it doesn’t catch fire. So, dirt movers were constantly driving back and forth on the coal pile to keep the coal well packed. Even on the picture of the coalyard above from the smoke stack, you can see two pieces of heavy equipment out on the coal pile traveling back and forth packing the coal.

Anyway, the next phase in the life of the lump of coal happens when it finds itself directly under the stack out tower, and it is fed down by a vibratory feeder onto a conveyor. In our plant, these belts were called, Belts 4, 5, 6 and 7. Belts 4 and 5 fed onto Belt 8 and belts 6 and 7 fed onto belt 9.

Belts 8 and 9 brought the coal up from under the coal pile to the top of the Crusher tower. In the picture above you can see that tower to the right of the stack out tower with the long belts coming from the bottom of the tower toward the plant. The crusher tower takes the large lumps of coal that can be the size of a baseball or a softball and crushes it down to the size of marbles and large gumballs.

Coal conveyor carrying coal to the coal silos from the coalyard

Coal conveyor carrying coal to the coal silos from the coalyard. This is the size of the coal after it has been crushed by the crusher

From the crusher tower the lump of coal which is now no more than a nugget of coal travels from the coal yard up to the plant on belts 10 and 11.

conveyor 10 and 11 are almost 1/2 mile long

conveyor 10 and 11 are almost 1/2 mile long

Up at the top of this belt in the distance you can see another tower. This tower is called the Transfer tower. Why? Well, because it transfers the coal to another set of belts, Belt 12 and 13. You can see them going up to the right to that tower in the middle between the two boilers.

The tower between the two boilers is called the Surge Bin tower. That basically means that there is a big bin there that can hold a good amount of coal to feed to either unit. At the bottom of the white part of the tower you can see that there is a section on each side. This is where the tripper galleries are located. There are two belts in each tripper, and two belts that feed to each tripper belt from the surge bin. So, just to keep counting, Belts 14 and 15 feed to unit one and belts 16 and 17 feed to unit 2 from the surge bin. then Belts 18 and 19 are the two tripper belts that dump coal into the 6 silos on unit one, while belts 20 and 21 feed the silos on unit 2.

Once in the Coal silos, the coal is through traveling on belts. The silos are positioned over things called bowl mills. The coal is fed from the silo into the bowl mill through something called a Gravimetric feeder, which is able to feed a specific amount of coal into the bowl mill. This is the point that basically decides how hot the boiler is going to be.

Once the coal leaves the gravimetric feeder and drops down to the bowl mill, it is bound for the boiler. The gravimetric feeder is tied right to the control room. When they need to raise load more than just a minimal amount, a control room operator increases the amount of coal being fed from these feeders in order to increase the flow of coal into the boiler….. I don’t know… maybe it’s more automatic than that now…. The computer probably does it these days.

When the nugget of coal falls into the bowl mill the long journey from the coal mine in Wyoming is almost complete. Its short life as a nugget is over and it is pulverized into powder. The powder is finer than flour. Another name for a bowl mill is “Pulverizer”. The coal comes from the Powder River Basin in Wyoming and just before it is consumed in Oklahoma it really does become powder.

Big rollers are used to crush the coal into fine particles. The pulverized coal is blown up pipes by the primary air fans and blown directly into the boiler where they burst into flames. A bright orange flame. The color reminds me of orange sherbet Ice cream.

The color of the fireball in the boiler

The color of the fireball in the boiler

At this point an incredible thing happens to the coal that so many years ago was a part of a tree or some other plant. The chemical process that trapped the carbon from the carbon dioxide millions of years earlier is reversed and the carbon is once again combined to the oxygen as it was many millennium ago. A burst of heat is released which had been trapped after a cooling effect below the tree as it sucked the carbon out of the environment way back then.

The heat is transferred to the boiler tubes that line the boiler. The tubes heat the water and turn it into steam. The steam shoots into the turbine that turns a generator that produces the electricity that enters every house in the country. The solar power from eons ago that allowed the tree to grow is being used today to power our world. What an amazing system.

To take this one step further, the carbon dioxide that is released into the atmosphere today is replenishing the lost carbon dioxide from many years ago. Back when plants could breathe freely. Back before the carbon dioxide level was depleted almost to the point of the extinction of plant life on this planet. Remember, what we look on as a pollutant and a poison, to a plant is a chance to grow. The Sahara desert used to be a thriving forest. Maybe it will be again some day.

So, there is the question of global warming. We humans are so short sighted sometimes. We want to keep everything the same way we found it when we were born. We try desperately to keep animals from becoming extinct. We don’t think about the bazillions (ok, so I exaggerate) of animals that were extinct long before man arrived. It is natural for extinction to occur. That is how things evolve. We are trying to keep a system the same when it has always been changing.

Years from now we may develop ways to harness the energy from the sun or even from the universe in ways that are unimaginable today. When that time arrives, let’s just hope that we remain good stewards of the world so that we are around to see it. I believe that the use of fossil fuels, (as odd as that may seem) is a major step in reviving our planet’s natural resources.

Comments from the previous repost:

twotiretirade  August 20, 2014

Glad Mark fought the good fight, still a sad story.


Antion August 21, 2014
Great read. I love knowing how things work. As I read the sad story of the traveling electrician, I kept wondering if she could have pulled that off in today’s world of air travel.


hiwaychristian August 22, 2014
when I went to the Christian College in Eugene Oregon, they forced me to take a course in biology at the University of Oregon. I willingly sat and listened to the mix of science and evolution. I admit their perspective was intriguing.
at the end of the class, the last day, the instructor asked each one of her students to tell how the class had affected their thinking.
each one gave the politically correct answer in a variety of form. all the while I sat joyfully waiting my turn.
my response hushed the class for a moment. (it’s been some decades ago so I have to paraphrase but let it be sufficient) “I’m impressed with all the material you’ve covered. it’s astounding to think of all the things that were. but for me this class has only glorified my God. because I realize that in his wisdom he created gasoline for my car.”
you’ve covered a lot of material in your post. and I’m impressed at your diligence to complete it. I thank God for His faithfulness that he has put into you. may He prosper your testimony for the glory of His Holy Son.
By His Grace
(please overlook the syntax errors in this reply it was generated on a mobile device)

Monty Hansen November 4, 2014

We processed several hobo’s through our coal system, & injured a few, but none ever got anything from the power company. I remember we would always worried about finding a chunk of scalp or something in the grating where the tripper car drops coal down into the silo. One especially memorable event was when a coal yard operator found a down vest jacket on the coal pile and bragged about how lucky he was to find this jacket, the size even fit, but the jacket did smell a little funny. yes it was ripped off the body of a hobo by the plow above conveyor one & shot out onto the coal pile by the stackout conveyor.

It was always unnerving to have a pull cord go down in the middle of the night deep down in the coal trestle, while the belts were shut down. You’d have to go down there alone, in the dark & reset the pull cords, so the belts could be started later when needed. You knew it wasn’t a trick because the whole crew had been up in the control room together eating dinner or something. You always wondered if you might run into a real hobo – or the ghost of one.

Power Plant Men Show Their True Colors

Originally posted August 23, 2013:

If you happened to stop some Saturday evening at the old gas station just north of the Power Plant in North Central Oklahoma back in the late 70’s around supper time, you might run into a group of grubby men that looked like they had fallen into a coal bin. They might look like they had been swimming in a batch of coal dust and sweat. Dark hair greasy with the grime of the day. If you took a closer look and observed their handkerchief after it had been used, you would have seen the black slime soaking through. The pores in their skin darkened by the black dust they had been wading through.

If you had run across a gang of shabbily dressed grubby men like this, then you would have just witnessed a group of Power Plant Men seeking a cool one on their way home after a full day of coal clean-up. Be assured, they drove with their windows down in the 100 degree heat. It helped dry the sweat that had soaked them from the top of their head to their soles of their feet. You may feel a little intimidated by this bunch of seemingly hoodlums carrying six packs of Coors out of the store that looked like nothing more than a shack.

You might think that the snickers that you hear below their breath is because they are laughing at you. You might think that it would be safer to stay in your car with the doors locked and the windows rolled up until this gang of rovers left, even though the circumference of their upper arms indicated to you that it wouldn’t take much effort for one of these brutes to shatter your windshield if they had a mind to.

If per-say you happened to make the mistake of saying something neutral to them, such as “good evening”, you would be surprised by their reply. One might grin real big and spit off to one side (maybe in the reverse order…. spit first and then grin). Another might scratch the top of his head and lift his hat… (oh. That’s backward too) while at the same time looking over your vehicle to see what kind of tires are on it, or what kind of upholstery it has. Another might act as if they can’t hear you and just ignore your “good evening”.

This would have been a real possibility back during the summer of 1979 or 1980 at this one particular power plant. You may have even noticed a light blue Volkswagen Sirocco with a young guy sitting in the back seat waiting for a couple of lugs to return with their six packs under their arms for the trip back to Stillwater where they had left 12 hours earlier. That young guy in the back of the car…. that would have been me. Observing the parade of worn Power Plant Men on their way home after a day of coal cleanup. I wrote about days like this in a post called: “Spending Long Weekends with Power Plant Men Shoveling Coal“.

Yeah. Just like this

Yeah. Just like this. This is a copy of a picture that can be purchased at http://depositphotos.com/2691212/stock-photo-Dirty-hands.html

I met many of the Power Plant Men those first few summers when I worked as a Summer Help at the plant. I didn’t really get to know them until I had worked as a full time employee for many years. I wasn’t like this group of Power Plant Men that seemed like a bunch of misfits that somehow stumbled into performing great feats almost as if it was by accident. At first I figured that most of them were just really lucky. Later I learned that these lumps of coal were really diamonds in disguise.

Today, looking back I realize that each of the True Power Plant Men were some of the wisest, kindest, and most caring people I would ever know. I guess I ran across this the first summer as a summer help when people would offer to do things for me for no reason other than they could. When this would happen I would be suspicious at first that either a joke was being played on me, or someone was going to want to use this as leverage for something later.

This thought was short-lived, as all I had to do was look in their eyes to see their sincerity. I had grown up looking into the eyes of deceit. I could tell when I was being snookered. It didn’t take long to find that the True Power Plant Men really did care for my well-being, even when my well-being seemed to being doing just fine.

I suppose i could go down a list of times where power plant men did something nice for me. I probably would just be describing a regular day at work with this bunch of grubby guys in tee shirts and jeans and work boots. This post would become long and monotonous pretty fast. So, let me just focus on one example that illustrates what I’m talking about.

The following story follows a regular theme when it came to Power Plant Men heroism. I will preface it with a short side story…

Back during the late 70’s and early 80’s there were a few medical miracles that had surfaced that were said to cure cancer. One example of this was Vitamin B-17. It is found in fruit seeds. People found that when taken in regular doses, cancer can be prevented and even cured. Of course, the person seeking this cure can’t wait until they are on their deathbed when they try to find a sudden cure that is going to pull them out of the jaws of death.

What makes B-17 probably the most easily accessible cure for cancer is how fast the Cancer industry, that is, the Pharmaceutical and the AMA quickly tried to ban anything with enough vitamin B-17 in it from the market. They didn’t call it Vitamin B-17. They called it “Laetrile”. If there had been nothing to it, then they would have treated it like every other snake oil remedy that came around. They would have ignored it.

People in the United States that wanted to be treated with Vitamin B-17 for their cancer had to go to Mexico. They were happy to treat you down there. Raw apricot seeds were banned from the stores because they are a good source for this vitamin. Well. They couldn’t really ban apple seeds. I think people knew many years ago that eating an apple each day would keep the doctor away. As a child long before the word “Laetrile” had hit the news wire, I remember some people that would eat the entire apple, only leaving the stem. They insisted that the best stuff was in the apple seeds. Maybe Johnny Appleseed was on a mission from God when he went across the country planting apple orchards.

The argument was that Laetrile (Vitamin B17) contained Cyanide and that it could possibly be released and become toxic in the body. — This is the same argument that those in favor of using Laetrile were making. They believe that the cyanide is released by toxins emitted by cancer cells, and in this way, the cyanide actually targets the cancer cells. By the way, the chemical symbol for Cyanide is: CN.

CN is Cyanide. You can see it in the middle of the chemical diagram. Only this isn't Laetrile (vitamin B17). This is the chemical structure of Vitamin B12.

CN is Cyanide. You can see it in the middle of the chemical diagram. Only this isn’t Laetrile (vitamin B17). This is the chemical structure of Vitamin B12.

Anyway. This was also before there was anything like the Internet (because…. Al Gore hadn’t invented it yet). So, in order to hear the alternate viewpoint than the governments, you had to read newspapers that were “on the fring”. Anyway, during that time around 1980 after the Laetrile ban, people were growing suspicious of the cancer doctors and whether they really cared to cure their patients or just grab their money while they were on their way down. The argument was that one person in California had died from apparently being poisoned by cyanide after taking Laetrile. Never mind that he was on his deathbed already from cancer and had only weeks to live.

Today is a different story, where there are a lot of homeopathic methods for fighting cancer. Laetrile is still banned I think, but who is going to ban the apple seed? — Oh. I guess they pick them before they have seeds these days, and where they used to press the entire apple to make apple cider, they may core them now first…. I’m sure it is because it makes the cider taste better…. Don’t you think? Or is it the added sugar…. maybe.

End of the Side Story Almost…

Toward the end of my first summer as a summer help in 1979 I worked for two weeks with Aubrey Cargill and Ben Hutchinson clearing out driftwood from the miles of dikes that had been built on the man-made lake to route the water around the lake from the discharge to the intake so it had time to cool. I wrote about this in the post “Power Plant Painting Lessons with Aubrey Cargill“. Ben and Aubrey were best friends. They never told me that, it was just like they were two peas in a pod. Where one went, the other was always right by their side.

Well. 10 years after we had been tossing driftwood up the dikes into the dump truck, Aubrey had early retired from plant life, leaving his best buddy to fend for himself. Ben had become a foreman. I never heard a complaint about Ben as a foreman, but then, I wasn’t listening, so if someone had told me something negative, I’m sure it would have went in one ear and out the other and something inside me would have marked that person on my list of “Not True Power Plant Men”.

So, why this side story of cancer cures? Well. Around the summer of 1989 Ben Hutchinson began his fight with cancer. He took all the regular cures for cancer…. like “chemo-therapy”. — Oh. Now that is safe…. yeah. No one would ever feel poisoned by that…

Anyway. After trying all the regular cures, Ben was told that there was nothing left for him to do but to lay down and die. He was given so many months to live and sent home.

At this time there was a doctor in Athens Greece named Dr. Alivazatos that was reported to be curing cancer patients at a rate of 60%. He would say that the 40% that die come to him too late to be cured. Otherwise he would be able to cure them all. He had some special treatment that he was willing to share with the world, but he wanted to do it in a way where it was assured that he would receive credit for it. Not understanding the medical system in the United States, he said that he was waiting to be invited to the United States by the Medical community where he would tell them all how to do what he was doing.

Dr. Alivazatos, Athens Greece

Dr. Alivazatos, Athens Greece

When the Cancer doctors had drained Ben’s funds and sent him home to die, that was when the True Power Plant Men showed their true colors. They had heard about this doctor performing miracle cancer cures in Athens Greece and they were determined that Ben was not going to go down without a fight.

During the winter, while an overhaul was going on at our plant, barbecues were setup to raise money. Donations were taken. Requests went out to the other plants for help.

I don’t recall the exact amount that was raised. But I believe it was well over $30,000.00. Ben was sent to Athens for treatment. He was sent to Dr. Alivarazatos. Ben arrived too late. After his month of treatments there, he was sent home in March 1990, somewhat better than he had left, but still his cancer was too far gone by the time he had made it to the doctor’s doorstep, and by June, Ben succumbed to the cancer and died on the 13th of June.

— A personal note. June 13 is the feast day for St. Anthony. He is my patron saint and has been a personal friend of mine since my childhood.

St. Anthony of Padua

St. Anthony of Padua

I like to picture St. Anthony there with Ben when he died, taking his hand and leading him up to the pearly gates where St. Peter was standing… Without looking up, St. Anthony says…. “A True Power Plant Man…” St. Peter nods and passes him through without checking the roster. Once inside, an angel hands Ben his clean white robe. Ben puts it on, and by the time he pulls it over his head and straightens it out, it is all stained with black coal dust. The angel looks a little confused and St. Anthony, standing beside him in his brown robe with the bald spot on the top of his head says, “Power Plant Man….” The angel nods in understanding….. — end of personal note.

The Power Plant Men didn’t sit around and complain that they threw away good money to send Ben to Greece. They knew the odds were thin when they sent him. It didn’t matter to them. True Power Plant Men cherish Life. They live from day-to-day taking risks in a dangerous situation, yet they are safe, not for themselves, but for their family and friends. One extra day of life for Ben was well worth it.

This example of Ben was not the exception, it was the norm. Whenever a Power Plant Man was in need, there were 100 Power Plant Men there to help them. Never hesitating. I would say that they love each other as if they were all part of the same family. Actually, I have no doubt about it.

Oh. A side note. Dr. Alivazatos was (and some would say conveniently) killed in a hit and run accident in 1991. No one to date has been able to duplicate his treatment and many believe that he was a fraud, though he had been tried and found not guilty

Comment from preevious post

  1. sacredhandscoven August 28, 2014

    Beautiful story, thank you for sharing it. Takes me back to the days when you did for people, because that is what people do. It is just a pity that only a few of us are raising our kids in the old way, nowadays. True Power Plant Men sound a lot like the Feed Mill Men that I was raised by and with. Daddy was a feed mill worker from 17 to 56 until his emphysema got so bad he had to retire. All three brothers and one of my sisters went on to work there too for a decade or more until daddy convinced them they weren’t safe there.

    Again, thanks for a return to a more precious time of life.

Power Plant Cajun and the Hatchet Man

Originally Posted August 30, 2013:

During the 18 years I worked as an electrician at the coal-fired Power Plant in North Central Oklahoma, we often had contractors working from our shop. I have mentioned that from the moment that I first entered the electric shop the first day I was an electrician, one of the first two people I met was a contract electrician. (See the post: “New Home in the Power Plant Electric Shop“).

Gene Roget (pronounced, “Row Jay” with a soft J) was originally from Louisiana.

A Cajun I found on Google Images that slightly resembles Gene Roget

A Cajun I found on Google Images (this is actually the actor Shia Lebeouf) that slightly resembles Gene Roget

Gene had spent the first 10 to 12 years of his adult life as a construction electrician. Charles Foster told him to be my mentor. At first Gene was shocked to find out that instead of hiring him to be a Plant Electrician along with his best buddy, Arthur Hammond, they had hired a young kid who didn’t know squat about being a real Power Plant Electrician. Yeah…. that was me.

I felt sorry for Gene because he obviously was the better candidate. The only saving grace for my mind was the knowledge that I was hired through the internal job program and that if they hadn’t taken me into the electric shop, they were going to be stuck with Charles Peavler. Charles was… well… he was somewhat older, but, well….. he couldn’t get around the fact that no matter what he did, he was always still Charles Peavler.

The day I entered the electric shop, I was 23 years and about 3 weeks old. Charles Peavler was 43. However, Charles might remind you of someone more around the age of 65. Not because he looked quite that old. He looked more like, well… um….. I guess he did look like he was about 65. I couldn’t tell if it was just the way he walked or stood, or the way his lip curled around the wad of skoal between his front lower lip and gums.

Just a pinch between your cheek and gums.... Never tried it myself.

Just a pinch between your cheek and gums…. Never tried it myself.

I know… I’m being a little hard on Charles. I just like to tease him. I could be worse. I could tell you that his first name was really Amos. But I wouldn’t stoop that low. That would be like saying that Andy Tubb’s first name is really Carl, only worse, so I won’t go there. Actually, Peavler looks more like an Amos than a Charles. (Oh. That paragraph was about Amos and Andy!).

Anyway, by hiring me instead of Charles Peavler off of the labor crew I figured that even though I was dumb as dirt as far as being an electrician, I was more apt to learn new things than Charles. So in the long run I was probably the better candidate. Gene Roget wouldn’t have been able to be hired even if they hadn’t chosen me.

There were two openings for electrician when I was hired. Arthur Hammond (Art) was able to be hired by the electric shop was because they convinced the higher-ups that they needed someone with a background in electronics and there weren’t any internal candidates that fit that bill. So Charles Foster, the foreman, made the case that they needed an experienced electrician with electronics background and they needed someone dumb as dirt, but able to learn something more than just how to lace up their steel-toed boot. — That was where I came in.

I figured that Gene Roget would hold a grudge against me for taking the job that he wanted. This is where the true quality of a person may shine through. When you are involved in making someone upset, even though it wasn’t your decision to make, the way a person reacts to you will tell you a lot about that person’s character.

When Charles Foster told Gene Roget to be my mentor and show me the ropes to being an electrician I suspected that I was being setup for failure. “Ok…” I thought, “I’ll watch what he does instead of what he tells me…” I’ll also watch my back to make sure I don’t end up being electrocuted or knocked off of a ledge or some other accident that would create a new opening in the electric shop.

As it turned out Gene Roget was a man of great quality. Not once in the year and a half that I worked with him did I ever have the feeling that Gene wasn’t doing his best to teach me the skills of being the best electrician I could be. It also turned out that Gene was not only eager to teach me, but he was a highly skilled electrician. So, I felt like I was being taught by one of the best.

Gene Roget (I always liked calling him Gene Roget instead of just Gene… I’m not sure why, but I suppose I can blame it on Gene Day. I never could just call him Gene. And Gene Day and Gene Roget rhymed), carpooled with Art Hammond (I always liked calling Art, Arthur, but I’ll call him Art in this post just to make it shorter… except that I just used all these words explaining it that now it’s longer).

Gene and Art were like best buddies. I carpooled with them a couple of times when I had to catch a ride because I had to stay late and my carpooling ride had to leave (that would have been Rich Litzer, Yvonne Taylor and Bill Rivers). During the drive home, I came to learn that Art and Gene had worked with each other on construction jobs for quite a while and their families were close in some ways.

I also learned that there was another activity that they did together that was not all together kosher (I don’t mean in a Jewish way). They asked me on the way into Stillwater one day if I wanted to take a “hit” on the small rolled cigarette they were taking turns taking tokes from. I had spent 4 years prior to this time in college in a dorm where smoking marijuana was more common than cigarettes and the idea didn’t phase me.

I declined, because I had no desire to go down that route. I told them that I wished that they didn’t do that while I was in the car because then my clothes would smell like I had been living in the dorm again, where your clothes were going to smell like that just going from your room to the elevator… At least it was that way my second year in college.

I’m only talking about this now because it was 29 years ago, and by now if Gene Roget wanted to set his grandchildren on his knee and tell them about the times he was a younger construction electrician, he can mention that he had a shady past at one point, but now he’s just a kind old man. So, I’m going to go on with a story that up to now I have only shared with Arthur Hammond.

One day I went into the main switchgear to find some parts in the parts cage behind the electric shop. When I went back there, an operator Dan Landes was in the switchgear with another operator. They were looking for something by the ladders, so I walked over to see if I could help. Maybe they needed the key to unlock the ladders, I thought.

I don’t remember what they wanted, but I do remember that when I walked up to them I immediately smelled the aroma of marijuana being smoked somewhere. We had just recently lost an electrician in our shop when the snitch tricked him into trading some marijuana for a supposedly stolen knife set (see the post “Power Plant Snitch“).

I asked Dan if he smelled that smell. It was pretty strong. I told him that was marijuana, and I could tell him what type it was. You see, even though I had never smoked the stuff, the drug dealer for the entire dorm used to share the bathroom with our room, and three nights each week he held parties in his room. He had high quality stuff and low. There was a definite difference in the smell. So, I would ask my roommate Mark Sarmento about it and he explained it to me.

So, I told Dan that someone had just been smoking marijuana somewhere right there. It would have definitely been a dumb thing to do. Eventually Dan and the other operator (I can’t remember who) left the switchgear to continue on with their switching. So I returned to the rack where the ladders were.

As I stood there alone I realized that the aroma was pouring down from on top of the battery rooms. So I yelled out, “Hey! You better stop that right now! Don’t you know that the smoke is coming right down here in the switchgear?!?! Put that out and come on down from there!” I stood there for a few minutes and then I walked back into the electric shop.

I laid my parts on the workbench where I was repairing something, and then I walked back over to where I could look through the window in the door into the main switchgear. I finally saw someone climb down one of the ladders from the top of the battery rooms. So, I confronted him.

Yep. It was Gene Roget. I had been working with him for a year and a half at this time and I considered him a very good friend. I told him, “Gene! How could you do that? You know if they catch you they will fire you right away. No questions asked!” He said he was sorry, he didn’t think about the smell coming down into the switchgear and he would make sure it never happened again. I told him that he was lucky that I had found him and not Dan Landes. Dan’s nickname was Deputy Dan. He was a deputy in Perry, Oklahoma.

Well. as it turned out a few weeks later, Gene Roget was let go. I hadn’t told a soul about our encounter, but I wondered if he thought I had. Later I found out that he was let go so suddenly because he had confronted Leroy Godfrey about how Craig Jones had been fired because he had done something wrong. He didn’t know all the details about the snitch, but he did know that they said he was part of a (non-existent) Drug and Theft Ring.

No one tells Leroy Godfrey how to do his job, and in this case, Leroy had nothing to do with it. As a matter of fact, Leroy’s best buddy Jim Stevenson had been unjustly fingered by the snitch just because he was Leroy’s friend. So, Leroy had Gene Roget fired. I barely had time to say goodbye to Gene as he was led out the door to the parking lot and escorted out the gate by the highway patrolman who doubled as a security guard.

One time a year later, when I was carpooling with Art Hammond once again, I talked to Arthur about that day in the switchgear. I knew he was best friends with Gene Roget. So I told him about that instance. He told me that Gene had told him the whole story on the way home that day. Gene had just about had a heart attack when I had yelled up there for him to come down. He had swore to Arthur that he was never going to be that stupid again.

I made it clear to Arthur that I hadn’t told a soul about that day. And up until now, I still hadn’t. That was when Art explained to me the real reason that Gene had been fired. That made total sense. I knew how Leroy Godfrey was. He was an “old school” Power Plant Supervisor.

This is where the short story of the Hatchet Man comes up. He was another contract electrician. I think he was hired to help Jim Stevenson and Bill Ennis with the freeze protection. They were preparing for the coming winter and they needed a little extra help. I call this guy the “Hatchet Man” not because he was a hatchet man for the “Tong”, but because the only tool he used was a hatchet.

A Detective holding aTong War Hatchet

A Detective holding a Tong War Hatchet

He didn’t have a tool bucket. He just used this one tool. A Hatchet. As it turned out, he was missing two fingers on one hand and three fingers on the other hand. Hmmm… what came first? I wondered… the hatchet or the lost fingers? It seemed comical that a person missing half of all his fingers used only a hatchet as his only tool as an electrician. — how would he screw in a screw? Electricians had to work with screws all the time. Maybe he had a pocket knife for that.

I figured he probably lost his fingers working in the oil fields, since a lot of people lost fingers doing that. This guy definitely didn’t look much like a rodeo rider, which was the other group of people that would lose fingers.

One day, while sitting in the electrical lab during break time or lunch the subject of an upcoming job opening in the shop came up. The Hatchet Man made the mistake of saying that since he was handicapped, they had to give him the job. All he had to do was apply. They couldn’t turn him down. His missing fingers was his ticket.

Well. It didn’t take long before word of this conversation made its way up to the one good ear that Leroy Godfrey used to hear. The other one was out of commission. As I mentioned before. No one told Leroy what to do. He was supreme leader of the electric shop domain. By the end of the day, the Hatchet Man was given the Ax.

Ted Riddle was hired instead. Now you know the rest of the story.

Prolonged Power Plant Pause Before the Panic

Originally posted September 6, 2013:

Today when I attend meetings while on the job at Dell (and now at GM) and the discussion is about something new, and the manager is looking for input from the team, I usually sit there quietly while the others share their thoughts. This is not my usual behavior in other settings as I am usually quick to respond with a quip or something sarcastic.

Later, after everyone else has given their two cents, then if asked, I will wade in with both feet. This hasn’t always been the course of action I would have taken. Actually, I used to be pretty hot-headed. I was usually the first person to respond when someone asked a question. I already had my mind made up about just about everything.

My wife began noticing a change in my behavior a few years after we were married. She would ask me a simple question, like, “Would you like a piece of gum.” I would suddenly go into a momentary comatose state where I would stare off into space and think about it. She would say something like, “The answer doesn’t need a lot of thought. It is either ‘yes’ or ‘no’.”

After careful analysis, I finally figured out what happened. The transformation began the day I entered the electric shop at the coal-fired power plant as an electrician. I described that first day in the post “New Home in the Power Plant Electric Shop“. In that post I described my first job as an electrician when I went to the coalyard with my foreman Charles Foster to fix a room heater that wasn’t working.

The first time I used my new tools, Charles told me to remove a screw from a fuse block so that we could lift a wire in order to replace the fuse block.

A small fuse block like this.

A small fuse block like this.

When I was removing the wire (with one hand, as Charles had warned me that an electrician never uses two hands to do this), the screwdriver slipped and shorted out on the mounting screw which caused a brief flash. In the millisecond that the flash occurred, it cut a notch in the tip of my new Stanley screwdriver.

A Stanley screwdriver used by electgricians because of the rubber on the handle

A Stanley screwdriver used by electricians because of the rubber on the handle

This was the beginning of my 18 year career of various minor electrocutions and small explosions. We did things to minimize the chances of shorting out your screwdriver when working on a hot circuit (that means a circuit that has the electricity still turned on). One thing we would do is wrap rubber tape up the metal shank so that if it leaned against something metal with it while the tip was touching something hot, it wouldn’t short out the circuit.

Inevitably, something would happen every now and then and something was going to explode. So you just had to be prepared for that. This is where the “Prolonged Pause” comes in.

Sometimes there is nothing you can do. Let me give you a “For Instance”. One time when we had an overhaul on Unit 1 (we had 2 units at our Power Plant in North Central Oklahoma), Richard Moravek was visiting from the Power Plant in Muskogee, Oklahoma. I have written about him in the Post “Lap o’ Luxury at the Muskogee Power Plant“. Each morning at Muskogee, he and Jay Harris would sing the song, “Nestle’s makes the very best Chocolate”, with Richard whistling as he sang like the Nestle’s rabbit with a whistle in his voice.

The Nestle's Rabbit

The Nestle’s Rabbit

On one particular day, Richard and I were sent to perform a “quick and dirty” elevator inspection on the Unit 1 elevator. It received a lot of wear and tear during overhaul with everyone riding up and down from the 9th floor where you could reach the upper echelons of the boiler. If things didn’t work perfectly every time, then the work would be slowed, and schedules wouldn’t be met.

During our elevator inspection we decided that we needed to change out some lights on the push buttons, because…. well… because some of them were burned out. Which caused them to not light up when they were supposed to, causing some Power Plant workers to become confused because they would forget which button they had pushed when they entered the elevator, thus, allowing them to forget which floor they were supposed to get off (working long hours will do that to you).

Anyway, Richard had taken the screws out of the push button panel and had swung the door on the panel open so that the wiring inside was all exposed. He reached in to pulled out one of the push button assemblies so that he could remove the bulb (oh… electricians call bulbs, Lamps… I mentioned that in the post “Place On Light Duty at the Power Plant“, if you recall).

I had reached down into my tool bucket and pulled out a box of special elevator lamps….. Actually, I think it was a standard 6S6 lamp, but it looked like a bulb to me:

A 12 Volt 6S6 bulb

A 12 Volt 6S6 bulb (or is it a lamp?)

Richard had put his hand out to receive the bulb I had in my hand, so I handed it to him. At that point, a funny thing happened. You see, my other hand was on the elevator scissor gate.

An Elevator Scissor Gate

An Elevator Scissor Gate

As I placed the lamp into Richard’s hand, he suddenly twitched and sort of jumped at the same time. When he did, he pushed into me and he began doing a jig. My legs were twitching and I was sort of doing a jig myself, or maybe a jog.

It became apparent right away what had happened. While Richard’s one hand was in the elevator push button panel taking out the bulb, he had come in contact with the electric circuit. This was fine as long as he wasn’t grounded. That is, he wasn’t touching anything else metal, like the front of the panel.

Being a good electrician, Richard had kept his other hand at his side like Charles Foster had taught me my first day as an electrician. That is, until he raised that hand for me to give him a lamp. When my fingers touched his palm, and my other hand was holding the elevator gate, we suddenly made a circuit to ground. From Richard, to me, to the gate, to the ground, and back to the the main power generator through various grounds and circuits and transformers….

About the time that I realized what was happening, we had separated from each other, and were no longer dancing. It cracked us up and we stood there laughing about it for a minute because both of us had just been dancing in the elevator.

As I explained in the post about being on light duty that I mentioned above, when you went to work on the stack lights, you carried metal prod with you that you used to ground the large capacitors before you worked on the circuit. When you did this, there would be a bright flash and a loud explosion.

If a noise or a flash like that made you jump, you may end up going over the handrail and falling 500 feet to the ground. So, you learned that in the event of a flash, your first reaction is to freeze. Then assess the situation, and then if necessary, Panic.

Many years later (like 16), I became very aware of how well trained we were when something like this happened when I was once again working with Charles Foster in a junction box on the 11 landing of Unit 1 on the west side. We were standing side-by-side and we were working on something hot.

Suddenly there was a bright flash and a loud boom as something shorted out. By that time in our history, we had learned all about wearing fire resistant clothing, so that even though what we were wearing wasn’t fire proof, it also wasn’t going to melt to our skin.

What amazed me about this moment was that we both stood there still for a moment before we panicked. There was about a one second pause where we both restrained ourselves from jumping back. I chalked this up to our years of being around explosive situations. Jumping back as the first reaction can often lead to other injuries.

I took this resistance to panic with me into other situations. Before 1994 when OSHA added a bunch of new laws protecting people in confined spaces, I was crawling inside the main generator bus that goes out to the main power transformer. No hole watch. No one watching me outside that could grab me and pull me out if something went wrong.

A Main Power Transformer

A Main Power Transformer. The bus piping are those three pipes going into the building at the top in the back

I had squeezed myself into one of these pipes to clean the insulators that held the bus in place in the middle of the pipe. This meant that I was crammed into the pipe under the bus bar that ran through the middle of the pipe.

I had made it to the insulator that I needed to clean and wiped it down with the rag I had taken with me. Then I decided I couldn’t go forward anymore to look at any more of the insulators because it was too tight of a fit. So, I started to back myself out.

As I went to push myself back I suddenly realized that I was stuck. It was easy moving forward because I was using the soles of my sneakers to push on the pipe, but as soon as I wanted to go back, there didn’t seem to be anyway to maneuver my body in a way that would back myself out. My arms were stretched out in front of me.  This was one of a few times when I began to feel the panicky feeling of claustrophobia.

I had seen claustrophobia in others and I knew that when you are gripped with it, you can hurt yourself, or even Bob Lillibridge if he happened to be the one grabbing your legs at the time (see the post: Bob Lillibridge Meets the Power Plant Ghost for an explanation.

Here it came… I felt myself swelling up tight in the pipe as the panic was gripping me. I knew I had to do something quickly or it wasn’t going to be pretty…. Well, either way… nothing about this was pretty. So, I forced myself to calm down. I told myself to breathe out, and slowly back in.

Then I decided to use the palms of my hands that were stretched out straight in front of me to push against the pipe to move me back. With that effort, I could see (in the darkness) that I had moved myself back about 1/2 inch. I thought. “Ok, 1/2 inch is something. If I did that 100 more times, that would be more than 4 feet. 200 times and I would be out of this pipe.”

Realizing I could move myself at least a little bit allowed me to calm down and quell the panic. I did nothing but concentrate on pushing with my palms 1/2 inch at a time and eventually, I did climb out of that pipe (What?  You expected me to say I was still in there?).

I don’t know how many times over the years I have woken up in the middle of the night and swung my feet over the side of the bed and taken a few large breaths because I had been dreaming about being in that pipe again. I will discuss the topic of claustrophobia in a later post, but this example fit the topic of training yourself not to panic so I thought I would use it here.

If you ever end up talking to someone that doesn’t quite look at you when they look like they are trying to look at you, then you may think that they are a welder. There are some welders that seem to look at you from the corner of their eye. I suppose it was because the middle of their vision has been burned out because they have looked at the welding arc too many times without their visor down.  Or maybe they had just learned to look away from whatever they are seeing just as a safety habit.

Similarly, if you ever encounter someone that momentarily goes into a comatose state for a few moments when you ask them a simple question, you may now think that maybe this person was a Power Plant Electrician that has learned to have a Prolonged Pause before they Panic… or… respond to your question. If they aren’t from a power plant, then they probably were just trying to ignore you.

Comments from previous repost:

    1. Dan Antion September 11, 2014

      Good advice for anyone in similar situations.

    1. Slowmoto September 11, 2014

      Pause before panic is my response to most stressors perceived by a presenter or an emerging reality. You hit the mark!

  1. Monty Hansen November 26, 2014

    Excellent writing! I felt myself getting panicky with you! As a control room operator I had an electrician drop a screwdriver & blow the unit out from under me at full load + 5% overpressure (2520#)-(It caused a false boiler feedpump saturation temp trip). The power plant has trained me not to startle as well, inside I may be screaming like a schoolgirl, but outside I am calm and handling emergencies as though routine.

Petty Power Plant Jokes Played on Prominent Power Plant Men

Originally posted September 13, 2013:

Of the 1,500 jokes played on Power Plant Men while I was working at the Coal-fired Power Plant in North Central Oklahoma, I can only remember a handful of the smaller ones. There are some I’m saving for later topics. Sometimes it was the smallest jokes that spoke the loudest. Especially when great care was taken to play the joke just right.

I think it was the idea that someone thought enough of you to spend a great deal of time setting up a joke just for the one little moment that the person finally realizes that they have been played. It’s when that smile comes across their face that all that work pays off. The realization that someone else would spend so much time just to make you smile was a good indication that they really did care about you.

In the post called, “Why Stanley Elmore and Other Power Plant Questions” I told a story about when I was a janitor in the electric shop and one of the electricians Andy Tubbs had been playing jokes on me while I was cleaning the bathroom. The funniest one was when I had turned around for a moment and when I went to go grab the dust mop, the handle to the mop was missing, while the dust mop was just sitting there on the floor.

Like this only with a mop handle

Like this, except the bracket for the handle was still there.

Charles Foster, my electric foremen had told me of a time when he played a joke on a welder in the welding shop that was welding away on something. The power to the welding machine was around the corner. Charles picked up the cord for the welder and kinked it like you would kink a water hose to stop the water from flowing. When he kinked it, the welding machine stopped working.

welder

An arc welding machine like this only gray

The welder looked at the machine to find that the power was off. Then he looked over and saw that Charles was standing about 40 feet away grinning at him holding the kinked cable. About that time, Charles straightened out the cable and the welding machine turned back on. The welder spun around to find the welding machine humming away. He looked back at Charles who kinked the cable again and the welding machine again shut off.

Amazed, the welder said something like, “I didn’t know you could do that!” Charles shrugged, dropped the cable and walked off. Unbeknownst to the welder, as Charles left, he met up with the other electrician that had been opening an closing the electric disconnect where the welding machine received its power. Leaving the welder unaware.

An Electrical Disconnect like this one by Square D

An Electrical Disconnect like this one by Square D

In the electric shop there is one bathroom. It is shared by all electricians, and therefore it has a lock on the door because Diana Lucas (Brien) had to use it. But sometimes someone might not realize that it was used jointly by both male and female members of the Power Plant family, and they might not lock the door. So, on occasion, Dee would go into the bathroom only to find that it was already occupied.

Once she entered the bathroom and found that someone was in the stall. She waited around for a while and asked me to go check it out because the guy was taking quite a long time and what at first was only a minor inconvenience was becoming higher priority. So, I entered there bathroom and sure enough. The stall was closed and there was a pair of boots easily visible under the stall where someone sat taking their own sweet time.

Dee finally figured that it wasn’t worth the wait and walked across the T-G floor to the maintenance shop to the nearest women’s restroom. After a while someone else remarked that someone was in the bathroom and had been in there a long time. At that point, it became obvious that either someone had died while sitting on his thinkin’ chair, or something else was definitely amiss.

So, one of the electricians decided to see if everything was all right. That was when they peered into the stall to find that there was only a pair of boots sitting all by themselves in the stall. It turned out that O D McGaha had put them there. He locked the stall, then climbed out under the stall and left them there. — It was a pretty good joke. It had half the shop concerned about the mysterious stranger in the stall.

Soon after this episode, a new sign was placed on the bathroom door:

A Power Plant Unisex bathroom sign

A Power Plant Unisex bathroom sign

Other little jokes like that were played on individuals throughout the 20 years that I worked at the plant. One small one that is a typical example of many was when Mickey Postman drove to work one morning with a brand new motorcycle. He was really proud of the new machine. Well. Mickey’s nickname at the time was “Pup”.

Mickey had two main reasons why he was a prime target for having jokes played on him. First, he took the jokes pretty well, because he would have a definite reaction. Sometimes good. Sometimes not so. The second reason was that he was red-headed. That meant that when he realized that a joke was being played on him, his face would turn as red as his hair. Everyone witnessing this couldn’t help but smile.

Mickey had worked his way into the maintenance shop from a janitor as I had, though he missed the labor crew (I believe) because it hadn’t been dreamed up by Ray Butler yet. He and I were practically the same age. He is 7 months older than I am. So, I always felt like, “but for the grace of God go I”. No. I don’t really mean it. I care a lot for Mickey and I never personally considered him as a candidate for jokes. I guess it was because he already had a cohort of Power Plant Men willing to play that part.

So, anyway. Mickey had this shiny new motorcycle parked out in the parking lot all day, so it was inevitable that at least one of the many Power Plant Men that had been assigned to the “Play a Joke on Mickey” detail, would happen to pass by the motorcycle in the parking lot. One of them would have felt obligated to reach down and turn the gas valve off.

motorcycle gas valve

The Gas valve on a motorcycle

The word had gone out throughout the plant that the valve had been closed on Mickey’s motorcycle so that we were all to expect that about the time that Mickey hit the bridge over the discharge on the way out the gate, his motorcycle would run out of fuel and die. It’s times like this that you never forget. A simple joke. A couple hundred Power Plant men all chuckling as they drove across the discharge bridge grinning at Mickey trying to restart his brand new motorcycle that had died perfectly positioned midway across the bridge. His face beaming as red as his hair!

Mickey Postman

Mickey Postman

I won’t go into the Wedding present that was given to Mickey Postman the day before his wedding. I intended this post to be only about petty or “minor” jokes. That one was a doozy. Actually. I will never post anything about it, other than to say that I wouldn’t ever say anything about how the machinist’s blue dye was applied.

Machinist's Blue Dye

Machinist’s Blue Dye

Machinist’s Blue Dye, or Layout fluid is used when honing down a surface to make sure it is flat. There are other uses for it, but that is the one I am most familiar with. I wonder how that blue color looked along with Mickey’s red face…

A example of how the blue dye shows the low spots on a flat surface

A example of how the blue dye shows the low spots on a flat surface

Here are examples of two small jokes that took a lot of preparation.

The first one involved Howard Chumbley’s chair. Howard was a foreman in the electric shop. One of the nicest Power Plant Men in all of God’s creation. He was shorter than most taller people. And he was particular about how high his chair was adjusted. Being particular about anything automatically meant that you were a prime target for a joke dealing with whatever you were particular about.

Back then (1984), the height of an office chair was adjusted by turning it upside down and spinning the wheel bracket around to screw in or out the shaft.

An old office chair that is adjusted by spinning the bracket where the wheels attach

An old office chair that is adjusted by spinning the bracket where the wheels attach

So, Charles and I would rotate the bottom of the wheels around 1/4 turn each day. That meant just moving the wheels around to one set of wheels. Not very much. Every week the bracket would only be turned about 1 time, especially given that we wouldn’t remember to do it every day.

Eventually, after 5 or 6 weeks, Howard would go to sit down in his chair and realize that it was lower than he would like it to be. So, he would turn it over and lay the seat on his desk and spin the wheel bracket around a few times. Then test it and do it again until it was just the right height. Howard probably never thought about why every month and a half or so, his chair would be too short and he would end up turning it over and adjusting it back up.

This was a joke that Howard never knew was being played, but every time that chair went upside down, you can bet that Charles and I were grinning from ear-to-ear to have been there to watch it.

Ok. the last story has to be about Gene Day. After all. There was no one that I loved playing jokes on more than Gene Day. Actually, half of them, Gene probably never knew had been jokes. I have written two posts about playing jokes on Gene Day. One of them was just about one joke. See “Psychological Profile of a Control Room Operator” and “Power Plant Humor and Joking with Gene Day“.

So, this particular week, I noticed that Gene Day was the auxiliary operator for Unit 1 Boiler. That meant that at least once each shift he was going to walk through the Unit 1 Precipitator Control Room that housed the controls for the 84 transformers on the precipitator roof.

So, I decided, this was a perfect opportunity to play a petty joke on Gene Day. I took an Eeprom chip that was used to hold the control program for a Precipitator control cabinet, and proceeded to rewrite the program.

An Eeprom Chip used in the preicpiitator controls

An Eeprom Chip used in the precipitator controls

I found the code in the assembly language code that sent the message to the display when there was an overcurrent trip. That is, when the cabinet trips, the little LCD display would say: “Overcurrent Trip”. I rewrote the code to say: “Gene Day Trip”. This meant finding the code string: 4F:76:65:72:63:75:72:72:65:6E:74:20:54:72:69:70 and replacing it with: 47:65:6E:65:20:44:61:79:20:54:72:69:70:20:20:20. I wrote the program for a specific cabinet in the middle of the precipitator that I could trip without causing an issue in the general operation of the precipitator.

Then I took the chip to the Precipitator Control room and replaced the control chip for that cabinet and left it running. I had seen Gene Day on his way to the Precipitator Control room the day before, so I had a pretty good idea what time he would be passing through. Because no matter how lazy Gene Day was, he was always consistent. (Gene you know I’m kidding…. right?)

Anyway. I spied Gene leaving the control room around the time I expected, so I made haste to the Precip. Control Room and with my screwdriver, after opening the cabinet, I reached down to the tripping mechanism for an overcurrent trip and I tripped the cabinet. Then leaving from the opposite direction that Gene would be arriving, I slipped out of the Precip Control Room and headed for the plant control room to see Gene’s reaction when he arrived.

About the time I was going around the corner in the breezeway toward the Unit 1 elevator, I saw that Gene had already exited the precip. area, so when I entered the T-G basement I quickly called Gene on the gray phone. Gene turned around and went back in the Precip switchgear (which was just below the control cabinets).

When Gene answered the phone I told him that I was looking at the Precipitator controls in the control room and I saw that one of the cabinets had tripped and I was wondering if he had just been out there because the error indicated something very strange. He said he had just been in there and hadn’t noticed that a cabinet had tripped.

So, I asked him if he could look again, it was 1D8. I needed to know what the cabinet display said had happened because it looked like Gene had done something to it. He told me he hadn’t touched anything, but he would go look. — of course, when went to look at it, the display showed: “Gene Day Trip”.

This is the size of the LCD Display on the Precipitator Control cabinets

This is the size of the LCD Display on the Precipitator Control cabinets

So, I was sitting at the precipitator computer for Unit 1 when Gene Day arrived in the Control room. As was typical with Gene Day, my head began to waiver and my eyes began to blur as Gene had grabbed me by the throat and was shaking me back and forth. My eyes may have been blurry, and I know that I was acting totally surprised as if I didn’t know what had happened, but you can believe that inside I was grinning ear-to-ear!

Comment from original post:

Jack Curtis September 21, 2013:

Folks will go to elaborate lengths and great effort to perform jokes like these on fellow workers while feeling put-upon and resentful at something half the trouble requested done by the boss… We are a funny species!

More comments from the last repost:

    1. mpsharmaauthor September 18, 2014

      “Folks will go to elaborate lengths and great effort to perform jokes like these on fellow workers while feeling put-upon and resentful at something half the trouble requested done by the boss… We are a funny species!” Keeps it entertaining, right? 🙂

    1. wisediscerner September 18, 2014

      I’ve been following your blog, and in the early a.m. after I’ve gotten the coffee started and my husbands lunch prepared and breakfast fixed, then I sit down to relax and I read your stories, I start laughing, sometimes really hard, and my husband looks at me like I’ve fallen off my rocker!!! What a good way to wake up in the mornings. Thank you for sharing. May God bless you today!

    2. Dan Antion September 18, 2014

      Cool stories. Workplaces should be like this. I think this is something that is lost on people these days, that you need to laugh.

    1. Ron Kilman September 18, 2014

      I love these stories!
      OK Kevin – how could you remember those lines of Eeprom code from 30 years ago?
      Also, I know somebody is playing a joke on me (like what you did to Howard Chumbley). My bathroom scales are going up about 1 pound every week. Can’t figure out who’s responsible yet 😦

        1. Plant Electrician September 18, 2014

          The code is easy to remember: “Overcurrent trip” is translated into ASCII numbers. Where a capital A is 65 and a small A is 97 and then just count up from there. So, the capital O is the ASCII number 79 which when converted to a Hexidecimal number is 4F (16 goes into 79 4 times, with 15 left over. An F represents the number 15). So, “Overcurrenct trip” becomes: 4F:76:65:72:63:75:72:72:65:6E:74:20:54:72:69:70. “Gene Day Trip” is three characters shorter than Overcurrent trip, so, I had to add extra spaces at the end, which are the three “20”s (an ASCII number of 32) on the end of 47:65:6E:65:20:44:61:79:20:54:72:69:70:20:20:20. in order to keep the addresses on the chip consistent.

          Another note is that each two digit Hexidecimal code is equal to 8 bits which is a byte. You can determine what each byte is by taking each digit of the Hex number and translating it into 4 binary digits. So… 1 is 0001, 2 is 0010, 3 is 0011, 4 is 0100, 5 is 0101, 6 is 0110, 7 is 0111, 8 is 1000, 9 is 1001, A is 1010, B is 1011, C is 1100, D is 1101, E is 1110, F is 1111

          So, the Hex number for a Capital O is 4F, and that indicates an 8 bit byte of: 01001111

          And that’s how computers interpret the world. Zeroes and One’s. Or On and Off. So, if there is voltage on the first bit it is a 1 if the voltage is missing, it is a 0.

  1. chriskeen September 18, 2014

    So funny! We used to have fun like this on the volunteer fire department. Always makes the tough stuff better when you can laugh together.

Power Plant Art of Making a Bad First Impression

Originally posted September 20, 2013.

I had to stop and think why when I was a senior in college and I went to work in The Bakery in Columbia, Missouri that I instantly considered the grumpy old baker named Larry a close friend. His eyebrows were knit in a permanent scowl. He purposely ignored you when you said “hello”. He grumbled under his breath when you walked by. I immediately thought he was a great guy.

Why? I had to stop and think about it. Why would I trust this guy that acted as if he held me in disdain? Why? Because he acted like so many Power Plant Men I had worked with during my previous three summers working as a summer help at the coal-fired power plant in North Central Oklahoma.

It took me longer to realize that there was a particular art to making a bad first impression. It happened a lot at the power plant during my summer help years. One of my favorite mentors of all time Jerry Mitchell was really good at making a perfectly bad first impression. I wrote about Jerry in the post “A Power Plant Man becomes an Unlikely Saint“.

I guess some people would read it as acting macho. The person not only acts like they don’t care what you think, but that you are an annoyance and they wish you weren’t there. That’s what Jerry would do. I watched him when he first met Jimm Harrison who was a foreman that had just arrived from another plant.

We were standing just outside what would later become the A-Foreman’s office. Jimm came up to us and introduced himself and asked if we could show him around the plant. Jimm was being extra polite in order to make a “good” first impression. He kept complimenting us even though he didn’t know anything about us. Not that it bothered me. I always liked Jimm. I was glad to do anything he ever asked me.

Anyway. While Jimm was introducing himself to us, Jerry just stood there staring at him with a cigarette sticking out of his mouth. Jerry nodded his head slightly like only Jerry could do with an expression that looked like it said, “I don’t care who you are. You are bothering me.”

I wondered at the time why Jerry would want someone to think that Jerry was a mean old man. I knew better by that time. I had seen Jerry’s heart that first summer and I knew that he really did care about things. I just let it go at the time.

The second summer as a summer help Don Pierce the crane operator from construction that was loaned to the plant would do basically the same thing. He was a tall countryish guy with a moustache and beard that reminded you a little of Paul Bunyan (well. he reminded me of him anyway). I talked about Don in the Post “Why Stanley Elmore and Other Power Plant Question“.

Like this Paul Bunyan only with tinted glasses. Actually, this is a historian named Wayne Chamberlain

Like this Paul Bunyan only with tinted glasses. Actually, this is a historian named Wayne Chamberlain

When you were first introduced to Don Pierce, he would stand there acting like he was 10 feet tall looking down at you. He would kind of give you a sneer like you weren’t worth his time. He might even spit Skoal between your feet if you caught him at the right moment. Yep. That was Don.

Turned out that even though Don didn’t want you to know it, he was really a nice guy. He liked a joke just as much as any other guy, but when it came down to it, he really cared about you. I would trust Don with my life. Actually, I probably did a few times. However, if he didn’t like you, he might point his Smith and Wesson .44 Magnum right in your face and just grin as you sped off. — That’s right Don. I remember that story.

Smith and Wesson .44 Magnum

Smith and Wesson .44 Magnum

I’m not saying that everyone at the plant gave you a bad first impression. There were those obviously nice people that acted kind at first glance. There were those that acted like they genuinely wanted to help right away. Of course, there were those that you immediately wanted play jokes on like Gene Day (See the post “Power Plant Humor and Joking with Gene Day” for one example of the many jokes I was compelled to play on Gene only because he was such a perfect target).

I’m also not saying that everyone that gave you a bad first impression was the kindest soul on the face of the earth. Obviously some people who gave a bad first impression did it because, well… because they really were bad and they didn’t care if you knew it. I won’t name names because well… Eldon Waugh might not like it if I did.

Eldon Waugh was the plant manager from the time I first arrived at the plant in 1979 until the first of the year 1988. If you were under his “control” (which meant, his chain of command. Which was everyone at the plant), then he treated you like a minion from day one. Sure, he could act nice at certain moments, but that wasn’t the norm. Throughout my posts I refer to Eldon as the “evil plant manager.”

That never kept me from praying for him. I figured that even a guy that seemed to admire “all things treacherous” still had a soul in there somewhere. The last time I saw Eldon at the plant I had a little “discussion” with him in the elevator.

It was a day when there was going to be a Men’s Club dinner. Eldon had come a little early so that he could visit people that he used to rule. I met him at the bottom floor of the office elevator. The elevator actually rose 6 floors to the next floor which was called the 2nd floor unless you took the Control Room elevator where it was called the 3rd floor.

As the door of the elevator closed on the two of us, I turned to Eldon and said, “Hey Eldon. You’re not Plant Manager here anymore. Are you?” He replied, “No.” Then as I pushed him around the elevator, I said, “So, I can push you around all I want and there’s nothing you can do about it right?” Surprised, he replied only by saying, “Ahh!!” Caught like a rat.

Oh. I didn’t hurt him. I just humiliated him a little, just between the two of us. When the elevator doors opened we both exited without saying a word. I went my way. He went his. Never a word spoken about it until now.

On a side note… I found throughout the years that all things become equal in an elevator when occupied by just two people. I will not mention encounters in the elevator again in any posts in case there are others of you curious if your names are going to be mentioned in the future. The rest of you are True Power Plant Men, of which I have the greatest respect. Eldon deserved a little payback.

If you met Eldon off of the plant site. Say in Stillwater, Oklahoma selling Honey. He would be a nice old man. So it was with his assistant plant manager. The difference was that Bill Moler would make a good first impression.

Jar of honey Eldon might be selling

Jar of honey Eldon might be selling

Which brings me to those that make a good first impression, only to find out later that they aren’t quite the good person they appeared to be. I won’t go into them because I want to focus on Power Plant Men, and those guys are definitely not in that category. I quickly learned to tell the difference thanks to my mentor Jerry Mitchell.

So, by the time I met Larry the Bakery Man in Columbia, Missouri, I could see through his scowl immediately. I could look right through the facade of orneriness to see that he was no more harmful than I was. We eventually became good friends. He said he could tell me things that he couldn’t tell another living soul. Well at least no other living soul that wasn’t “all country”.

When I arrived in the electric shop as a new electrician November, 1983, I came face to face with Ben Davis. Yep. Bad first impression. Small jabs of insults. Acting like he didn’t want me around. Like I was a nuisance. I was in his way. Needless to say…. I had to like him right off the bat. I knew his kind. He was really a great guy and I could tell.

Ben Davis

Ben Davis

Ben Davis somehow reminds me of Tony Dow. The guy that played Wally Cleaver on Leave It to Beaver. Ben has always been clean-cut and good to the core.

Wally Cleaver. See the resemblance?

Wally Cleaver. See the resemblance?

I thought about writing this post because lately I have realized that I have taken on the habit of making a bad first impression. For many years when I am meeting a new person or a group of people, I seem to purposely look or act “unfriendly” or aloof. It comes in different forms depending on the situation. But it has become my philosophy. I think unconsciously until now.

I have even been saying that now. It is my philosophy to make a bad first impression. Just as people in the dorm when I was in college never knew what to make of me, so it is 35 years later at Dell where I work today.

I have found that by making a bad first impression, then I am starting at the bottom of the barrel. The only way from there is up. Sure there is a time when someone will not know what to think of me. After a while when they know me better they come to realize that I’m not that bad of a person. In all the time I have been at Dell (12 years), I have found only a couple of instances where someone couldn’t get past that first bad impression.

For some reason when someone has a low opinion of me and then find out that I’m not so bad, it seems that they like me more than if they understood who I was right off the bat. Maybe it’s because they have set lower expectations and I surpassed them. I’m not sure.

When I think back about Larry the Bakery Man now, I realize the reason that I could nail him so quickly as having a good soul was because he was just like a certain Power Plant man that I had encountered the summer before. He was a welder. He would give you the same scowl when he looked at you… or well… when he looked at me.

This welder looked at me as if he didn’t like me. Like I was a nuisance and he didn’t want me around (have I said that before?). Anyway. The more I knew of Dave Goosman, the more I admired him.

Dave had his idiosyncrasies like everyone else, but he had a good heart. He would help you without hesitation if you needed help. You learn a lot about people when you are shoveling coal side-by-side.

I learned that Dave had a kind soul. He was quiet and in some sense, he was shy. He mumbled under his breath like Larry the Bakery Man. He knit his eyebrows when he looked at me just like Larry.

A few weeks ago Fred Turner (a True Power Plant Man) left a comment on the post “Sky climbing in the Dark With Power Plant Boiler Rats“. He told me that “Goose went to his maker a couple of weeks ago. I always liked him.” That pretty well sums up what everyone thought about Dave Goosman.

Dave Goosman

Dave Goosman

Notice the scowl? Yep. I replied back to Fred. I said, “Dave Goosman always had a smile on his face like he knew what you were thinking….. even when you weren’t thinking it.” Yeah. It was a smile to me… I knew a smile when I saw it. I could always see the humor behind the scowl. The humor that said…. “I’m really a mean guy. Don’t mess with me.” Yeah. Right Dave. He never fooled anyone. All the Power Plant Men loved Dave.

Dave was born 19 years and 2 days before I was born. When he was old enough he joined the Armed forces for a couple of years before settling on a career as a welder. I know that Dave loved his country as he did his fellow Power Plant Men. I think it is fitting that he died July 4, 2013.

Dave shares the day of his death with two of our founding fathers, Thomas Jefferson and John Adams, who incidentally both died on July 4, 1826. Exactly 50 years after the signing of the Declaration of Independence, John Adams died in Quincy, Massachusetts. Thomas Jefferson died in Charlottesville, Virginia. Within hours of each other, these two great Americans died 560 miles apart.

Thomas Jefferson -- good first impression

Thomas Jefferson — good first impression

John Adams -- bad first impression

John Adams — bad first impression

All three patriots.

When the True Power Plant Men like Dave die, I like to think of them meeting St. Peter at the Pearly Gates. I can see Dave walking up there by himself. Handing his ticket to Peter and scowling at him as if to say, “You don’t want me in here. I’m not good enough for a joint like this.” St. Peter smiles and says, “Who do you think you’re foolin’ Dave? This place was made for people just like you.”

Comment from original Post:

  1. Fred September 23, 2013:

    Don Pierce story: Don was in the P&H crane and had a job to do at the ash silo’s. There was a truck sitting there in the way. Don waited a good while and then “bumped” the truck with the crane slightly. A short, stocky and aggravated truck driver got out of the truck to confront Don. The driver had grabbed a short piece of log chain for a weapon. Don got down out of the crane and looked down at the driver and his chain. Then said while looking at the chain in the drivers hand “that ain’t enough”. The driver immediately got back in the truck and moved.