The Power Plant Smokestack Third Rail is the Lifesaver
It was quite a site at the coal-fired Power Plant in North Central Oklahoma to see a 400 pound man climbing up the ladder to the 250 foot level (halfway) of the smokestack only to climb halfway down again on the track the elevator used to go up and down the smokestack. I was on labor crew then and I remember thinking, I’m sure glad that’s not me.
A small tour of people from Oklahoma City had come to the plant and one of the engineers was showing them around. I think Allen Gould may remember who it was. I’m not saying it was Allen, I’m just thinking that he was around at that time.
I think that day the wind was blowing rather hard and when the elevator was descending (going down) the stack, the power cable somehow blew over into the path of the elevator and it was caught under the roller which brought the elevator to an abrupt halt. Unfortunately. in this instance, trying to free fall the elevator manually to bring it down wouldn’t work since when the brakes were released, the elevator would move because it was really stuck right where it was.
A person that worked for the Alimak elevator company was called in from Wichita Kansas 100 miles to the north of the Power plant, which meant that it took almost 2 hours for the person to arrive at the plant. When he did, he turned out to be the largest elevator repairman I had ever seen. He had to climb up 250 feet up a ladder to the landing, then back down again about 100 feet to the elevator to rescue the people from the elevator.
I first found out about it when someone pointed out the large figure of a man about halfway up to the first landing on the smokestack ladder. He had stopped for a rest and was leaning back on his lanyard that was attached to the ladder. When we arrived in the maintenance shop, Marlin McDaniel explained the situation to us. I think it took well over three hours for this man to take each person out of the hatch in the top of the elevator, then climb with them up the elevator track to the landing, and then take them down the ladder 250 feet to the ground. I think one of them was a lady, and two were men.
The stack elevator is a small box with a capacity to carry 3 people or a weight of 900 pounds. It is crowded enough with only two people in it, but three is always a crowd (as the saying goes, “Two’s company, Three’s a crowd”). That phrase definitely is true with the stack elevator.
At the time, I didn’t realize that one day I would be an electrician that took care of the smoke stack elevators. Actually, I never gave it a thought about what sort of equipment electricians repaired or maintained. It turned out that electricians worked on anything that had electric power going to it. That’s pretty much anything mechanical.
Electricians would work on the motors while the mechanics would work on the pumps, fans and valves attached to the end of the motors. When it came to the stack elevators, it was generally left up to the electricians to do the majority of the work. We inspected the elevators each month, and when they broke down, we were called to repair them.
When the boiler elevators broke down, it seemed as if I was the person of choice to ask to climb the boiler to the roof to fix it. The elevator controls were located on the top of the boiler, so I would usually end up climbing the stairs to the top cleaning door contacts on the way up. It happens that the boilers are 250 feet tall. So, the middle landing on the stack elevator is about the same height as the boiler as you can see in the picture above.
Bill Bennett, our A Foreman, would always add when he was telling me to go fix the elevator…. “You like climbing all those stairs anyway.” What could I say? “Sure Bill! I’ll go see what I can do.”
I think in the back of my mind I knew the day was coming when I was going to have to climb the stack elevator ladder to rescue someone. I had already climbed it a few times to fix some conduit that had come loose that ran up the smokestack next to the ladder, so I knew what it was like to go straight up a 500 foot ladder to the top of the smokestack. Luckily when my turn came around for a rescue, I only had to go halfway up. There were 4 people stuck on the smokestack.
Unlike the large elevator repairman from Wichita, I didn’t have to climb down the elevator track to reach the elevator. It had malfunctioned right at the 250 foot level when the group was ready to come back down from their semi-lofty visit of one of the Power Plant Smokestacks. My only task was to climb up, fix the elevator and bring the group safely to the ground.
I grabbed some tools from my tool bucket that I thought would be useful. A couple of different size screwdrivers (one large one and one small), my multimeter, fuse pullers, and three wrenches, (7/16, 1/2 and 9/16 inch). I put them in a bag that looked like a feed bag for a horse. It had a rope with a hook on it.
I figured I didn’t want to take anything I didn’t need, so I didn’t put all 40 pounds of tools from my tool bucket into the bag. Just those things I thought I might need. I had my handy dandy little crescent wrench in my pocket and my baby screwdriver in my pocket protector on my tee shirt.
I took a safety belt off of the coat rack by the door in the electric shop and put it on. I figured I could hook the tool bag to one of the rings while I was climbing the ladder up the smokestack. With only the safety belt and the fairly lightweight tool bag, I headed out to the Unit 2 smokestack. Oh yeah. I was carrying one other nifty device as well.
when I arrived, Doug Link was standing at the bottom with some other people. Doug explained that George Bohn and some other engineers from the City (meaning Oklahoma City) were trying to come down, but the elevator wasn’t working. Luckily they had carried a two-way radio with them when they went up (which was a regular safety precaution since smoke signals would largely go unnoticed coming from a smokestack).
I understand from watching movies that when you climb onto the tracks in a subway in New York City or some other large town with a subway, that you are supposed to avoid the “Third Rail”. After Doug Link had explained to me the problem, the first thing I did was to grab the third rail on the ladder that ran up the smoke stack.
You see. Running right up the middle of the ladder is an extra rail. This is what keeps you alive while you climb a very high ladder. Think about it. If you were to try to climb a ladder 250 or 500 feet straight up, what’s going to happen to you? Your arms and legs are going to start getting wobbly. You are going to become short of breath, and your head is going to start to swim some either from hyperventilating or the lack of oxygen… I haven’t figured out which yet.
Anyway, at some point, something is going to stop working. Your fingers are going to miss their grip on the next rung or your work boot is going to slip off of the rung and you will fall. If there is nothing to stop you, then you are going all the way to the ground.
That is why the third rail is added to the ladder. It is there so that you can tie your safety belt to it. It keeps you from falling when you slip, and it also allows you to take a rest when you need it without the worry that if some part of your body momentarily malfunctions, you won’t fall to your death.
Here is an example of a ladder with a device similar to the one we had on our stack ladders. I took the nifty device I had brought with me and hooked it into the third rail of the ladder and clipped the tool bag to the other metal loop on my safety belt (this was before we had safety harnesses). Then I began my trek to the landing.
As I ascended (went up) the ladder I told myself that this was no higher than climbing the stairs on the boiler to go to the elevator penthouse to fix the boiler elevators. I do that all the time. This should not be so hard. Just as I would help myself climb the stairs, I could use my hands to pull myself up the ladder distributing the work between my arms and legs as needed so that when one set was becoming too tired, I would have the other set do more of the work (arms and legs I mean).
I told myself it would probably be best if I didn’t stop until I arrived at the 250 foot landing, because I thought that if I did stop for a rest, my legs would get all wobbly. As long as I kept climbing, they didn’t have time for that nonsense. So, I huffed and puffed, and kept focusing on each rung of the ladder as I climbed.
When I reached the 250 foot landing, I sung my tool bag over onto the grating and unclipped my belt from the third rail and sat down with my feet still dangling off the edge of the grating where the ladder came through and rested for a few moments.
George Bohn and the other castaways were around the other side of the stack. They had not realized I had arrived yet. After I caught my breath, I climbed up to the top of the elevator and opened the control panel to see why the elevator was not working. I switched it to manual, and tried to operate it from the top of the elevator, but it didn’t budge.
I used my multimeter to check the circuits and quickly found that one of the fuses had blown out. Unfortunately, I didn’t bring a spare fuse with me, and there wasn’t one in the control box, so there wasn’t much I could do to fix the elevator controls at this point.
I hollered for George and he came around the walkway to the elevator. I explained to him that the fuse to the controls was blown and that I could either climb all the way back down the ladder to the ground to get one, or, I could manually “drop” the elevator down with them in it to the ground. The lady with them didn’t care much for that idea.
I explained that I regularly drop test the elevator and I would be able to let the brake loose long enough for the elevator to go down a couple of feet at a time. After doing that about 125 times, we would be safely on the ground. That seemed to satisfy them, so they entered the elevator and closed the door, while I remained on the top of the elevator.
I took my large screwdriver out of the tool bag and pried it between the motor and a latch on the brake. This way, I just had to pull out on the screwdriver to release the brake on the elevator until it began to free-fall toward the ground. I turned my head to look up at the elevator track so I could make sure I didn’t let the elevator drop too far. If I did, then my heroic attempt to rescue my elevator hostages would quickly turn from an “atta-boy” into an “Uh-Oh!”
You see, if I let the elevator drop more than 3 feet (or so), then the safeties on the elevator (known as “dogs”) would set. This would bring the elevator to an abrupt halt. It was designed to stop a falling elevator by instantly locking the elevator to the tracks.
If the dogs were to be set on the stack elevator, the only way to release them is to take the cover off of a gear box and start manually cranking the elevator up about 3 feet until the dogs reset. This was a slow process that usually took about 30 minutes, and if I didn’t go up far enough to actually reset the dogs, as soon as we continued going back down, the dogs would set again and I would have to repeat the process.
So, like the tortoise, I decided that slow and steady wins the race. I was not going to drop the elevator more than a foot and a half each time. We would take our time going down.
The first time I released the brakes and the elevator began to free-fall, I heard the lady below me in the elevator let out a loud gasp. I know the guys were gasping as well, they just had to be more quiet about it. I know I was gasping each time on the top of the elevator and I had done this probably 20 times before when we did the elevator drop tests (See the post “After Effects of Power Plant Drop Tests“).
After about 10 minutes the elevator was safely back on the ground and so were the engineers. Doug Link came up to me and said with an excited voice, “It took you only 4 minutes and 23 seconds to climb up the ladder! That’s incredible! I timed you!” I said, “That’s about right. One second per foot.”
I went back to the shop and found three fuses for the one that had blown on the elevator. I climbed back on the elevator and opened the control box and replaced the bad one. Then I placed the other two in the control box. I figured this way, if this fuse were to blow again, then at least the electrician could just replace it, and not have to manually ride the elevator to the ground again.
I tested the elevator by riding it up and down the stack a few times and everything worked just fine. I figured that this must have just happened because George Bohn was trying to show off to some cute engineer. That’s just George’s luck. To find out more adventures with George, you can read this post: “Bohn’s Boner and the Power Plant Precipitator Computer“.
Poison Pill For Power Plant Pigeons — Repost
Originally Posted on November 24, 2012:
Pigeons were considered a nuisance at the Coal-fired power plant in North Central Oklahoma. They left their droppings in the most unfortunate locations. Invariably, you would reach up to grab a rung on a ladder only to feel the cool squishiness of new fallen droppings. The Power Plant Men had a conflict when it came to pigeons. Most of the plant grounds are designated as a wildlife preserve and the electric company wanted to maintain a general acceptance of wildlife around the immediate plant as much as feasible. The pigeons, however, seem to have been taking advantage of the free rent space supplied by the boiler structures.
It was decided early on that we couldn’t poison the pigeons for various reasons. The main reason was that other non-pigeon entities may find themselves poisoned as well. Other birds may eat the poison, and other animals may eat the dead pigeons causing a poison pill that would work its way up the food chain.
It was decided that the plant would use live traps to catch the pigeons and then the trapped pigeons would be properly disposed of in an efficient and useful method. That is, all the live pigeons were given to a very thin eldery welder named ET. ET wasn’t his real name. I believe he received this name because he reminded you of ET from the movie.
Especially when he wasn’t wearing his teeth. ET was a small older African American man that you just couldn’t help falling in love with the first time you met him. He always wore a smile. He was lovable. He would take the pigeons home and eat them.
I realized what a great honor and responsibility it was when I was appointed by Larry Riley when I was on the labor crew to maintain the Pigeon live traps. To me, it was a dream job. What could be better on labor crew than going around the plant each day to check the five live traps we had at the time to see if we had trapped any pigeons.
This is a picture of a live trap for pigeons. You sprinkled some corn in the front of the live trap, and you poured corn inside the live trap to entice the pigeons to enter the trap. Once in, they couldn’t get out.
Unbeknownst (I just had to use that word… Un-be-knownst… I’ve said it a few times in my life, but have never had the occasion to actually use it when writing) anyway….. Unbeknownst to Larry Riley and the rest of the Power Plant Kingdom, a year and a half before I was appointed as the “Pigeon Trapper of the Power Plant Realm”, I had actually performed experiments with pigeons.
Ok. It is time for a side story:
One person that may have the occasion to read the Power Plant Man Posts, Caryn Lile (now Caryn Iber), who has been a good friend of mind since the second grade, actually was on my team of college students in my Animal Learning class in our senior year in college at the University of Missouri in Columbia. We had devised an experiment to test if we could teach pigeons to cooperate with each other.
My personal ultimate goal in the experiment (though I didn’t tell anyone) was to see if we could tell if pigeons actually cared for each other. The premise for the experiment was to create a situation where a pigeon would peck a button that would feed another pigeon in a nearby cage. The pigeon in the other cage could peck their button to feed the other pigeon. Caryn and I attempted various variations (is that redundant?) on our experiment to set up a situation where the pigeon would have to watch the other pigeon peck the button before they could eat, and visa-versa, but we never really reached our goal.
The pigeons would always figure out that all they had to do was both go wildly peck their buttons and both were fed. Our professor at the time was Dr. Anger. How is that for the name of a Psychology professor? Perfect! — I have said in previous posts that the head janitor at the power plant reminded me of Red Skelton, but Dr. Anger sounded just like Red Skelton. Just like him!
The first couple of weeks in Dr. Angers class, I found myself confused with his terminology. He used words that were not readily available in the old Red 1960 Webster’s Dictionary that I kept in my dorm room. I finally figured out the secret code he was using and the rest of the semester I understood his every word. This gave me a leg up in his class.
There were some words that Dr. Anger would use a lot. There were various drugs that he would talk about that caused different kinds of changes in learning patterns. The ones that he was most enamored with at the time were “Scopalamine”, “Dopamine” and “Norepinephrine” (pronounced Nor-rep-pin-efrin). I know these words well to this day because I still wake up in the middle of the night with a silent scream saying, “Scopalamine!!!” (prounounced “Sco-pall-a-meen”).
Caryn and I had discussed my obsession with Dr. Anger and my desire to hear him say the word “Scopalamine”. He said it in such a comical “Red Skelton Way” where his tongue was a little more involved in forming the words than a normal person, that just made a chill run up my spine.
I had noticed that Dr. Anger hadn’t used the word for a few weeks in class, and I just wanted to hear him say it one more time. So I devised different conversations with Dr. Anger to try to get him to mention the word “Scopalamine”. I asked Dr. Anger once if I could talk to him for a few minutes to ask him some questions.
I figured I could trick him into saying “Scopalamine” at least once before I graduated from college in order for the rest of my life to be complete. I remember telling Dr. Anger that I was interested in testing pigeons using different kinds of drugs to see how the drugs affected their learning abilities and what drugs would he suggest…. Of course, being the dumb college student that I was, as soon as I had spit out the question I realized how stupid it sounded.
Dr. Anger gave me a look like…. “Ok…. I know where this is going…. you just want to get your hands on drugs”…. Geez. I thought immediately when I saw the expression on his face, “Oh gee whiz. He thinks I’m asking this so that I can get my hands on some drugs….”
It didn’t bother me… because all I needed was for him to say “Scopalmine” once and the next 60 years of my life will have been fulfilled. So, I stayed with it. Unfortunately, there was no mention of “Scopalamine”. I left the meeting unfulfilled.
During our experiment, there came a time when we needed an extra pigeon. The only one available was one that Caryn Lile had tried to train during the first lab. Her team (which I was not on) during that experiment had this pigeon that did nothing but sit there. It never moved and never pecked the button. They would place it in the cage and try to get it to peck a button, but it just never understood that in order to make all those humans standing around smile, all he had to do was go to the button on the wall and peck it.
When I told Caryn that we needed to use that pigeon for our experiment she became slightly annoyed because they had spent weeks trying to teach this pigeon to peck a button. It was the only one left. We had to use their “bum” pigeon. She retrieved the pigeon from it’s cage in a two quart plastic pitcher (pigeons had a natural reflex which caused them to climb into a two quart pitcher automatically once you place it over their head and were glad to be held upside down as you carried them around).
She placed it in the cage and left to go back to make sure she had closed the cage in the other room. This gave me a few moments alone with the pigeon. I went to work to teach the pigeon to peck the button. I knew this pigeon had caused Caryn trouble, so I went straight to “Stage 3 Therapy”. I turned on a white light on the button and turned on a cross on the button as well, I waited a second, and then lifted the feeding tray. The tray stayed up for the regular 3 seconds. By the time the pigeon had looked up from gorging on grain, I had turned off the cross (or plus sign).
I waited a few seconds and turned the cross back on again… a couple of seconds later, I lifted the feeding tray and the pigeon went straight to eating. The cross was off again when the tray dropped. The third time was the charm. After watching the cross turn on, the pigeon went straight to pecking the grain in the tray, I knew at that point that I had him.
He was mine. The Manchurian Pigeon was all mine! Then I performed the clincher move on the pigeon. I turned on the cross on the white lit button but I didn’t lift the food tray. “What?” I could see the pigeon think… “The cross is on! Where is the food?!?! Hey button! What’s up?” — PECK! The pigeon pecked the button. Up went the food tray…. the food tray went back down… the pigeon pecked the button — up went the food tray…. etc.
Caryn walked back in the room and here was a pigeon pecking away at the button and eating away at the grain in the food tray. She asked me what happened to her pigeon. I smiled at her innocently and I said, “That IS your pigeon.” “No Way! This couldn’t be my pigeon! We spent weeks trying to teach this pigeon to peck that button! We came out on weekends! We even taped pieces of grain on the button to try to get the pigeon to peck the button, but it never would.” I could see the tears in her eyes welling up from thinking about the useless hours spent on something that only took me moments.
You see… I felt like I had a personal relationship with the pigeons. I understood them. The pigeons and I were one…. — yeah, right….. my faith in my abilities as “Pigeon Whisperer” was about to be tested. Anyway, the last day of our Animal Learning class consisted of our team sitting down with our professor in a meeting room to present our findings.
I explained to Dr. Anger that even though our experiments were successful, we didn’t show that the pigeons could actually cooperate with each other to keep both of them fed. I ended our meeting by saying to Dr. Anger that when we began our course, he had talked about different drugs and how they had different affects on learning. He had that suspicious look on his face again.
I went on explaining that he especially had talked about the drug “Scopalimine” many times. My teammates all looked at me as if they were saying to me, “No! Don’t! Don’t say it!!! I did anyway. I told Dr. Anger, “There is something about the way that you say ‘Scopalamine’ that I really adore. I have tried to trick you into saying it for the past couple of months, but nothing has worked. Before we leave, would it be possible to hear you say ‘Scopalamine’ just one more time?” Dr. Anger looked around at my other teammates who were all about to pass out as they were all holding their breath. Then he looked right at me and said, “Scopalamine! Scopalamine! Scopalamine!” Caryn couldn’t contain it anymore. She broke out in a nervous laughing jag. The other girl on our team, just sat their stunned that I would risk receiving a bad grade on such an important thesis. Dr. Anger and I both had a look of total satisfaction. I politely said, “Thank you”. My life since then has been “complete” knowing that the last word I have heard from Dr. Anger was “Scopalamine”. Ok. End of the long side story.
I told this story so that you would understand why I was eager to become the pigeon trapper of the Power Plant Realm. Pigeons and I were one…. Who could be a better pigeon trapper than me? I knew their every thoughts…. So, since I already told the long side story… I’ll try to keep the rest of the story shorter…. (I hope)
I was a decent pigeon trapper. I captured a couple of pigeons each day. I carefully put pieces of corn in a row up the the entrance of the trap where I had a small pile of corn inside to entice them to enter their last welfare apartment. Unfortunately, word had gotten out that the Power Plant in North Central Oklahoma was the perfect spa for pigeons. Carrier Pigeons had been sent out globally alerting pigeons as far as Rome that this Power Plant had more roosts than the Vatican! Just avoid the one dumb Labor Crew hand that had a few live traps set out….. Before long… This is what our plant looked like:
Around this time I had been sent to torment Ed Shiever in the Sand Filter Tank (see the post “Ed Shiever Trapped in a Confined Space by a Disciple of Ramblin’ Ann“) and the job of managing the Power Plant Pigeon Live Traps fell to Jody Morse. Jody was a janitor with Ed Shiever and joined the labor crew just before Ed. He had worked in the warehouse before becoming a company employee.
He liked to ramble as I did, but unlike myself, he was truly a real Power Plant Man. I remember leaving the confines of the Sand filter tank to return for lunch at the Labor Crew building in the coal yard only to hear that Jody Morse had caught 10 or 12 pigeons in one day. What? I could only catch one or two! How could Jody be catching 10 or 12?
This is when I realized the full meaning of the Aesop’s Fable: “The Wind and the Sun”. Ok. I know this post is longer than most. I apologize. I originally thought this would be short…. But here is another side story.
Here is the Aesop’s Fable, “The Wind and the Sun”:
“The Wind and the Sun were disputing which was the stronger. Suddenly they saw a traveler coming down the road, and the Sun said: “I see a way to decide our dispute. Whichever of us can cause that traveler to take off his cloak shall be regarded as the stronger You begin.” So the Sun retired behind a cloud, and the Wind began to blow as hard as it could upon the traveler But the harder he blew the more closely did the traveler wrap his cloak round him, till at last the Wind had to give up in despair. Then the Sun came out and shone in all his glory upon the traveler who soon found it too hot to walk with his cloak on.”
Isn’t it a great story? Persuasion instead of force. This is what Jody had figured out with the pigeons. He had them lining up to go into the pigeon traps until they couldn’t fit any more. He had poured a heap of corn inside the trap and another heap of corn in front of the trap. I bow to Jody for his genius.
My arrogance had blinded me. My belief in my past experience had kept me from seeing the reality that was before me. I resolved from that time to live up to the expectations of my Animal Learning Professor Dr. Anger who had blessed me in May 1982 with words, “Scopalamine! Scopalamine! Scopalamine!” Aesop had the final lesson from our pigeon experiment. “Persuasion is much more effective than force.”
Power Plant Blackbirds and Smokestack Jumpers — Repost
Originally posted November 16, 2013:
Most of us have watched the Alfred Hitchcock Thriller “The Birds” at least once in their life. When I was young it used to come on TV around Thanksgiving about the same time that Wizard of Oz would rerun. What a mix of movies to watch after eating turkey in one of our Italian relative’s house in Kansas City as I was growing up. During those years of sitting passively by watching the birds gang up on the humans, it never occurred to me that some day I might take part in my own private version of “Blackbird Wars” amid the playground equipment found in a typical Coal-fired Power Plant in North Central Oklahoma.
A tale like this is best starts out with the line, “It was a cold and windy night…” That was close. My story begins with, “It was a dark and cold winter morning…” Unit 1 was on overhaul. That meant that it was offline while we climbed inside the inner workings of the boiler, precipitator, Turbine and Generator in order to perform routine yearly maintenance. Being on overhaul also meant that we came to work earlier in the morning and we left later in the evening. Since it was in the middle of the winter, it also meant that we came to work in the dark, and we left for home in the dark…. These were dark times at the Power Plant for those of us on long shifts.
At this time in my career I was working on Unit 1 precipitator by myself. I had my own agenda on what needed to be done. Sometimes I would have contractors working with me, but for some reason, we had decided that we didn’t need them for this overhaul. Maybe because it was an extra long one and I would have plenty of time to complete my work before it was over.
I can remember grabbing my tool bucket and heading for the precipitator roof to begin my day of calibrating vibrators and checking rappers to make sure they were operating correctly. I was wearing my winter coat over my coveralls because it was cold outside. In Oklahoma, 20 degrees was pretty cold. 20 degrees in Oklahoma with 30 mile an hour winds gives you a pretty low wind chill…. which chills you to the bone.
I had a red stocking liner on my hardhat that wrapped around my forehead that kept my head warm.
All bundled up, I left the shop through the Turbine Room basement and headed toward the breezeway between Unit 1 and 2. I climbed the stairs up the Surge Bin Tower until I had reached the landing where you can go to either Unit 1 or 2 precipitator roofs. Using rote memory after having performed this same task every morning for the past month and a half, I turned toward Unit 1.
The Precipitator is a big box that takes the ash out of the exhaust from boiler. It drops the ash into hoppers where it is transported to the coalyard into large silos, where trucks haul it away to make concrete for roads and buildings. The precipitator roof is full of large transformers (84 of them), 168 vibrators that shake the 29568 high voltage wires in the precipitator, and 672 rappers that bang on the 7560 metal plates. The transformers are used to collect the ash using “static cling”. The rappers and vibrators are used to knock the ash into the hoppers.
The Precipitator roof is a very noisy place when all the rappers and vibrators are running. It is covered with a sheet metal roof. It wasn’t originally designed that way, but someone with foresight thought that it would be a great idea to insulate the precipitator roof. In doing so, they needed to add a roof to keep the insulation from being exposed to the weather.
It wasn’t noisy that morning as I reached the ladder and quickly tied my tool bucket to a rope hanging down from above. It was dark, and lonely and quiet. Well. There were some lights, but this morning, the light from the precipitator didn’t seem to shine much as I pulled myself up the ladder. When I reached the top I turned around and sat at the top of the ladder and began pulling my tool bucket up.
It was at that moment when I realized that something was much different than usual. I had spent a couple of years working on the precipitator roof and inside and I had become friends with each of the transformers, and I even knew the unique sounds of each of the vibrators. I could tell when a rapper wasn’t rapping correctly. There would be a slight sucking sound as the rapper was drawn up into the cylinder…. There was a slight pause, then it would drop onto an anvil that was connected to the plate rack. But this morning everything was turned off. Yet, I could feel that there was something wrong.
There was a strange hum. I was trying to place it as I grabbed each foot of rope and pulled my bucket closer. There was more than a hum… There was a weird muffled sound all around. I had a chill down my back as if I was being watched. I quickly grabbed the handle of the bucket and stood up and turned around. I was ready to spot whoever it was that was spying on me!
What I saw immediately sucked the breath out of me. The precipitator is 200 feet wide and 120 feet long. Every inch as far as I could see was black. Not just the equipment, but the air itself.
During the night a cold wave had moved into Oklahoma from the north. With it, it had brought a horde of blackbirds. Thousands upon thousands of them. They had found refuge from the cold blasting wind in the precipitator roof enclosure. Safe and warm and undisturbed….. That is, until I arrived.
It was as if the blackbirds had discovered me at the same time I had found them. They suddenly burst into a frenzy.
I stood there in wonder for a few moments watching the swirling mass of blackness obscuring what little light was given off by the 100 watt Mercury Vapor lights. As I began to move toward the walkway the flying mass of feathers parted so that the birds kept a safe distance from me. As I grabbed the rungs of the ladder, I suddenly realized why keeping an aviary at a Power Plant is not a good idea. A warm moist gooey mass squished between my fingers as I pulled myself up the ladder and onto the walkway.
I took a few steps to where a package of WypAlls was laying on the walkway and pulled out a couple of heavy duty sheets of durable wiping material:
I decided that I was going to try to chase the birds out of the shelter so I began waving a couple of rags around as I walked down the walkway. All it did was cause the birds to bunch up in corners away from me. They would circle back around behind me. So, when I reached the other end of the roof, I climbed down to one of the rapper control cabinets and powered it up.
The rappers and vibrators began their music. A medley of humming and clanking. I went to each of the 14 cabinets on the roof turning on each of them until the entire roof had risen to a symphony of buzzing and banging. Music to my ears. After wiping down a few places where I needed to work, I spent some time testing and taking notes so that I could make adjustments in the control cabinet after I had made my way around each rapper and vibrator in that area. Then I left for break.
The sun was now up and daylight was shining through the openings in the precipitator roof. When I returned from break the hoard of blackbirds had decided to continue their journey south.
There was one time when I was working as an electrician at the Power Plant where I felt close to being a bird myself. It was when I had to travel to the top of the 500 foot smoke stack to repair some equipment. I was not only at the top of the smokestack, but I was literally sitting on the edge of it and shimming my way around it.
Why me? Well. Our A Foreman, Bill Bennett summed it up like this…. “Have Kevin do it. He likes heights.” Sure. Just like he said I liked to get dirty, so put me in a coal bin to fix a proximity switch. Or, just like he said that I liked climbing in holes in the ground, so I was assigned the job of fixing all the manhole pumps at the plant. What could I say? At some point, he was right. I couldn’t argue with him. Especially since he would call me a “scamp” with such endearment (See the post “Tales of a Tall Power Plant A Foreman“).
Well. You learn something new every day when working at a power plant, and I sure learned something that day. Quite a few things. I already knew that inside the tall concrete smoke stack was another smoke stack made out of brick. The outer stack would sway in the strong Oklahoma wind, while the brick stack inside would remain steady. On a windy day, at the very top, the stack would sway as much as six inches.
On this particular day I rode on top of the stack elevator to the top so that I could climb up onto the rim where the lightning rods were placed about 6 feet apart around the top.
When the wind is blowing there is a certain amount of a difference in the electric potential at the top of the stack as there is on the ground, so you could hear a slight crackling sound around the lightning rods even though it was a clear sunny day. I was wearing a safety belt and as I stopped to work, I would clip the lanyard to the closest lightning rod knowing full well that if I decided to jump off the stack, the lightning rod would just bend and the lanyard would just slide off the end.
I was not in any mood to do any jumping that day. I was there to fix jumpers instead. You see, there is a metal cap on the top rim of the smoke stack. Actually, there is a metal rim on the top of both smoke stacks. The concrete one and the brick stack inside the concrete stack. And there was supposed to be a set of jumpers around the top of the stacks connecting the two metal caps together electrically. This way, if perchance a bolt of lightning hit the inside stack, then the electricity would be routed to the outer rim and down the large grounding cables to the ground grid 500 feet below.
As I shimmied around the top of the stack, I became aware that as far as I could see… clear to the horizon, there wasn’t anything higher than me. At first this threw me a little off balance, because I usually focused on other objects to help me keep my bearings. In this case, only the other smoke stack was as high as me. So, I focused on the rim where I was sitting and tried as hard as I could to ignore the fact that I was a tenth of a mile up in the air.
I removed the broken jumpers and replaced them with the new ones. I didn’t think these new jumpers would last long considering that as the stack swayed back and forth, it would quickly wear the jumpers in two. But, there was some regulation or something that said they had to be replaced, and so that was why I was there.
I noticed while I was working on the top of the stack that birds were flying around below me. Actually, most of them were way below me. Few birds would fly as high as the stacks, and they were usually the predatory types that liked to swoop down on unsuspecting pigeons below. It felt a little odd to be working and looking down at birds flying when it is so normal to look up to see birds. From up there, a large flock of birds like those in “The Birds” by Alfred Hitchcock didn’t look so intimidating. They were nothing but small dots far below.
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Power Plant Carpooling Adventures With Grant Harned — Repost
Originally Posted on November 17, 2012:
Louise Gates seemed reluctant to approach me to ask if I wanted to make a donation for flowers for Grant Harned’s funeral. Of course I did. He was a good friend of mine. We had many carpooling adventures before he left his job as the plant receptionist to move to Tulsa, Oklahoma where he died a little more than a year later in May 1984 in an automobile accident.
Thomas “Grant” Harned had obtained a degree in business from Oklahoma State University before accepting the job at the coal-fired power plant in North Central Oklahoma. He told me that he thought that once he had his foot in the door that he would be able to advance up the HR chain until he worked his way into a business department downtown at Corporate Headquarters. Downtown is synonymous for Oklahoma City.
Like many struggling new Power Plant men such as Ed Shiever, Dale Hull and others, Thomas lived in a modest student rental apartment near campus. Grant lived on West Miller Avenue just off of Main Street in Stillwater. Soon after I had become a janitor and the summer helps I had been carpooling with had left, I began carpooling with Grant.
Grant was a tall thin man with sandy hair and a moustache that reminded me a lot of Gary McCain (also known as Stick). I have a picture of him around here somewhere that I found many years after his death when we were cleaning out the office that Louise Gates (now Kalicki) had obtained upon becoming the supervisor over HR. It is a picture of him sitting at the receptionist desk.
Louise gave me a picture of myself that had been taken when I was a janitor, and as I filed through the other pictures I found Grant’s photo. I knew no one else at the plant would want the picture as few knew him or even remembered him by that time. So I took it as well. Some day when I find where I have placed those pictures, I will post them. (I found the picture since I the original post).
As I mentioned, Grant was just out of the Business College at OSU and he was fired up, ready to make a difference. He had all sorts of ideas that he shared with me about how the plant and the company business processes could be improved.
He reminds me now of myself years later when I was carpooling with Scott Hubbard and Toby O’Brien and how I would talk about having smart electricity instead of the same dumb electricity we have had for the past 100 years. Except that Grant’s ideas were about business processes, where my ideas were about electrons moving through a conductor.
For Power Plant Men, carpooling is a way of getting into other Power Plant Men’s minds and understanding them from the inside out. Each day while driving back and forth from the plant you are basically locked into a confined space with one or more other individuals with nothing but your thoughts, or NPR or in the case of Dale Hull and Ricky Daniels… Beer.
In the case of Grant Harned, he soon became frustrated. He had graduated from school and wanted to make a difference somehow. And he wanted it to happen right away. He would tell Jack Ballard his ideas about how he thought things could change, and each time Jack would shoot it down.
I’m not saying that Grant had great business changing ideas that would change the way Power Plants all over the country operated. He just wanted to be listened to, and he didn’t understand that there were built-in reasons why we did it the way we did. The most important was that “We had been doing it this way for 35 years, and we’re not going to change it now.”
For some reason that rubbed Grant the wrong way. Maybe because he couldn’t help thinking outside the box. He obviously had trouble understanding the benefit of doing something the same way for 35 years. I guess he must have missed the class where “because I said so” was a solid business case.
Anyway. It is true that Power Plant business processes before Grant’s time and for a while after, were based on doing things the same way it has always been done. I suppose that is why electricity for all those years was the same boring thing…. 60 cycles (60 Hz or 50 Hz in Europe) Alternating Current. Regular Sine wave, perfectly generated. Each wave identical to each other. — But I’ll talk about electricity later. At this time I was still a janitor.
Grant finally decided that he was going to look for another job because he realized that he didn’t have a future at the power plant. He had been trained as a business person and there was little opportunity to display and cultivate his new found skills at a power plant in the middle of the countryside where everyone was content with the way things were.
Before he left, he gave me some cassette tapes that he used to play on the way to and from work. I kept them for years until I had worn them out listening to them in my car. Two of the tapes were The Rolling Stones, one of his favorite bands.
I said goodbye to Grant when he left, but I never forgot him. Each year on All Souls Day (November 2), I remember him and David Hankins. He, like most of the men I have carpooled with over the years was like a brother to me. Those that weren’t brothers, were fathers.
It didn’t occur to me until after I first wrote the original post that years later, I too went to Oklahoma State University while I was working at the plant to obtain a degree from the Business College, Spears School of Business. I wonder if Grant was looking down giving me a thumbs up as I walked to the podium to get my diploma.
I mentioned that I don’t know where I placed his Power Plant picture, but I do have other pictures (before I recently found it):
Evidently someone else remembers Grant as I do. I found these picture of him on a memorial site online. There is a comment there that says this of Grant: “Was known in school and by friends as Grant. He had a great sense of humor and would always make you laugh.”
I agreed with Grant. He really didn’t belong at the power plant. Power Plant life and culture at the time was not geared toward “continuous improvement” and Six Sigma. It was about coming home safely at night to your family and doing a good days worth of work and having something to show for it. He was young and ambitious.
I cherish the time I spent with Grant driving to and from work. I remember many of the conversations that we had. Many of them philosophical in nature. Some having to do with the regular questions people have about life and God. I know that he was being drawn toward something greater, and in the end I pray that he found it.
Power Plant Janitor John Fry Standing Guard as Floors Dry
John Fry had a peculiar way of standing in front of the bathroom door in the electric shop after he had mopped the bathroom floor as he waited for the floor to dry. It was as if he was a sentry on duty in front of the Buckingham Palace in London because he would stand so still. I would amuse myself by picturing him dressed in the red Beefeater uniform standing at attention at the bathroom door at a coal-fired Power Plant in North Central Oklahoma.
Only John wasn’t carrying a rifle, he was holding his broom handle. He would hold the handle of the broom so that it was parked just behind his right ear. His head would be slightly bent forward and the expression on his face was one of deep thought. John didn’t speak much. I wondered if he had ever been a guard or a soldier. It would have had to been during the Vietnam War if he had given his age. He was born in 1947.
I always admired John who was doing the job I used to do when I was a janitor at the plant when I had first become a full time employee after four years of working as a summer help. Like the tourists in London, I would do subtle things to try to distract John from his stalwart sentinel position without actually talking to him. I didn’t think would be fair to actually use words, because John, being the polite person that he was would break out of his guardian stance to say “Hello” or answer a question if I had posed one.
One day while John was standing watch over the wet bathroom floor, I silently came up alongside him with my own broom and I put the handle behind my ear just like him and tried to stand with the same interesting posture John used. I stood there for a few minutes waiting to see if John would respond to me. There was something peaceful about standing next to John meditating on the water evaporating from the tiles behind us. The wooden handle placed behind the ear, pressed up against the side of the head added a sort of stability.
He just continued standing watch. He may have had a slight smile, I’m not sure. When John smiled, it was usually very subtle. It was more in the eyes than on the mouth and since I was only looking out of the corner of my eye, I couldn’t really tell. I didn’t wait until the floor completely dried before I left. I still had to be an electrician, and I only had a few minutes to spare before I had to continue on my way.
The other interesting feature about John was that he didn’t turn his head. It was as if he was wearing an invisible neck brace. So, when he walked by, if you said “Hi John”, he might put up one hand as a slight wave, and mutter “Hi” back, but he wouldn’t turn his head toward you, unless he happened to be coming straight in your direction. He was generally looking at the floor a few feet in front of him when he walked. He would walk sort of hunched over as if he was looking for a small lost item on the ground.
I took this to mean that John had some sort of surgery on the vertebrae in his neck that fused them together so that they were immobile preventing him from looking this way or that. He was built like a boxer and looked the part, so I would imagine that in his earlier days, John was in a boxing ring exchanging blows with someone until he had to stop because of the injuries to his spine that could only be mended by fusing his neck into a permanent position of a Buckingham Palace Guard.
It was a pastime of mine to imagine what the Power Plant Men did before they ended up spending their days creating electricity for half the state of Oklahoma. That was until I had the opportunity to ask them and find out what they really did. As I mentioned, I pictured John Fry as a boxer before he became the bathroom Beefeater.
I pictured Johnny Keys as being someone who lived in the Arkansas Ozarks making Mountain Dew from a still up in the hills before he became a machinist.
You would understand that image better if you had seen him before they disallowed the wearing of beards on the plant ground. When Johnny had a beard he looked more like this:
I don’t even want to mention the number of Power Plant Men I pictured as used car salesmen before I knew them better. Ok. All right. I won’t tell you their names, but one of them has the initials: “Gene Day”.
There were a number of Power Plant Men that looked like they were Sergeants in the Army or Navy. Some that come to mind are
George Dunagan:
Steve Blansett:
Randy Dailey:
and Jim Arnold:
Then there is the group of Mad Scientists. You know the type… They look so normal, but you can tell that in their spare time they are playing with chemicals, or coming up with new Physics equations in order to puzzle those fortunate enough to take a college Physics course….
Before I knew what this group actually did for a living before they arrived at the plant, I immediately thought…. Mad Scientist:
Byron Hoeltzel:
Jasper Christensen:
Charles Foster:
and lastly Merl Wright:
Then there was the group of people that looked like they were in a Hard Rock Band. They were easy to categorize since they all wore dark glasses…. Or maybe they did that because they worked in the welding shop…
There’s Larry Riley:
Dave McClure:
Earl Frazier:
Kerry Lewallen:
Noe Flores:
George Clouse:
and Junior Meeks:
Ok. Maybe in their spare time, they also doubled as a biker gang.
Then there was the more simple jobs… For instance, Danny Cain probably worked in a donut shop (which coincidentally… I did):
And also Coincidentally, Danny always liked Donuts.
Then there was the all around nice looking guys who would serve you in a restaurant or bag your groceries like Mike Gibbs:
or Brent Kautzman that reminded me of one of those guys that modeled fancy shirts in a J.C. Penny’s Catalog:
Ok…. I think you get my point…. Sort of like the songs I would hear whenever I was around these guys like I had discussed in the post “Power Plant Music To My Ears” I also categorized the Power Plant Men into various previous jobs… Larry Riley used to say that it was a good idea for me to not be idle because when I was, I would come up with the goofiest (my word, not his) things to do. I suppose he was right.
Anyway, I want to get back to John Fry. You see… my thought about John being an ex-boxer that could no longer box because of a neck injury gave me a sad feeling when I looked at John. I never really knew if he was married, though I didn’t think so. I knew he had a younger brother that lived in Stillwater, while John lived in Ponca City. Besides that, John’s life was a mystery to me.
So, today when I decided to write about John, I looked him up online to see what I could find. I found that he had died at the age of 58 years old on May 10, 2006 while working as a Warehouse Inventory Clerk. I couldn’t find an obituary. It seems that the Trout Funeral Home that handled his funeral either didn’t keep records that far back, or they just didn’t have anything to say about it.
I learned that the Sunset Baptist Church had a service for John but I couldn’t find anything about his funeral there either. Actually, I couldn’t even find the cemetery where he was buried. There is one John Fry in the IOOF cemetery in Ponca City, but I am not able to tell if that is him or not. It seems to me that John, whose brother had died 4 years earlier may have been alone.
I wish I knew more. Maybe someone at the plant can fill me in. Maybe I have the wrong John Fry and John is still around.
As a terrific Power Plant Man Janitor who held his post each day while the floor was drying, I want him to receive the honor that he deserves. I want him to know that there is a group of men that honored his service and respected his life. If I had his picture, I would display it here. The only picture I have is the one I carry in my memory.
Why Do Power Plant Men always Lose the Things they Love the Most? — Repost
Originally posted November 9, 2013:
One of the things I loved the most about being an electrician at the coal-fired Power Plant in North Central Oklahoma was that I spent a good deal of time troubleshooting and fixing Electronic Circuit boards. My Mentor Bill Rivers had taught me the fine art of repairing precipitator circuit boards to the point where I was very comfortable taking a board with burned out circuits and rebuilding it piece at a time until it worked well enough to be put back into service. There is something comforting about fixing electronic circuit boards.
I had even built a little test box out of a proximity switch on a Gaitronics phone receiver hook where I could plug a large Operational Amplifier into it and turn a little knob to test it, where it would light up little red LEDs. Like I said. It was really fun.
I had told my friend from High School, Jesse Cheng, who was now a doctor just graduating from Harvard with his Masters in Public Health how much fun I was having. Even though he was a medical doctor with an Engineering degree from Yale, he wished that he could do what I was doing. He even applied for an Engineering job at our plant so that he could at least come down to the electric shop where I would let him help me troubleshoot and repair all kinds of electronic circuit boards.
Unfortunately, he was overqualified for the job. Louise Gates asked me about him, since he had listed me as a reference on the job application. I explained to her that even though he was a Medical Doctor, what he really wanted to do was work in a power plant with the great bunch of people I had told him about. He would easily have given up his career to be blessed by the presence of such great Power Plant Men.
I will tell a side story about my Friend Jesse, before I proceed with the painful loss of those things that Power Plant Men love….
I met Jesse when I was a sophomore in High School. He was the student body president when I arrived at Rockbridge High School in Columbia, Missouri. We immediately became friends when we met. We both enjoyed the same things. The main thing was playing games, or solving puzzles.
I quickly learned that Jesse loved playing all kinds of games. So, when I would go over to his house, we would usually go down in the basement where he had a new game waiting for me. We would sit down there and play games until his mother would call us for dinner.
One day my brother came with me and we went down in the basement to play the game of Risk.
Jesse was beating us so bad that after the 3rd move, we joined forces only to have Jesse wipe us off of the map on the 4th turn. Then his mother called us for dinner.
Jesse’s mother was a small Chinese lady with a meek voice. When Jesse had guests over, she would cook his favorite meal. Chili. So, when it was time for dinner, she would call down to us from the top of the basement stairs, “Jesse! Come get your Chili!” I had heard that call to action many times, and I had obediently left whatever we were playing to go eat supper.
After we had finished dinner and talked with Jesse for a while, my brother and I left to go home. On the way home my brother started to chuckle. I asked him why, and he responded that he could still hear Jesse’s mother calling “Jesse! Come get your Chili!” in his head. It sounded funny to hear the small Asian voice calling to Jesse to come get his Chili.
So, that became a catch phrase for when you wanted to holler at someone, but didn’t have anything particular to say. We would just yell out, “Jesse! Come get your Chili!!” It always brought a smile to the faces of anyone who knew the story, and a confused look on the faces of any bystanders.
When I went to Columbia, Missouri to the University of Missouri, I told this story to the people that lived around me in Mark Twain Dormitory. I would smile when I would be heading back to the dorm after class and someone from a block away would spy me from their dorm window and would yell at the top of their lungs, “Jesse! Come get your Chili!!!”
Jesse was in town one day shortly after the Christmas break and came to visit me in the dorm. He walked off the elevator looking for the room where I lived. The Resident Assistant saw him and immediately asked him, “Are you Jesse Cheng?” When he replied that he was, he said, “Kevin is in Room 303.” When I answered the door, Jesse said he couldn’t figure out how everyone on the floor seemed to know who he was. I told him that “Everyone knows you Jesse! You’re my friend!”
So, there were times when I was at the plant where a Power Plant Man (or Woman) would yell to me, “Jesse! Come get your Chili!” No one can say that without a big smile on their face, and on mine. It’s poetry to my ears. Jesse’s mother forever lives on in our memories.
End of Side Story….
So, why am I talking about troubleshooting electronic circuit boards in a post about Power Plant Men losing the things they love most? Well… because all good things had to come to an end. Electronic circuit boards included.
When I went to search for a picture of an electronic circuit board on Google Images, I had to page down a couple of times before I found a partial picture of a circuit board that had capacitors, resistors and diodes on it. They just aren’t used much anymore. Everything has gone digital. Instead of troubleshooting electronic parts, you diagnose signals being sent between various processors and memory chips. It just isn’t quite the same.
So, lucky for Jesse that he wasn’t hired at our plant. By the time he would have showed up, we were no longer changing out transistors. We were programming chips. Now the circuit boards looked more like this:
Other things in the electric shop were taken away or became “unused” that I used to really enjoy using. We had a heat gun mounted on the wall where we would heat up bearings in order to put them on the shaft of the motor. We would stand there monitoring the bearing to see if it was hot enough… We would spit on our finger and drip the spit on the bearing. When the spit would sizzle, we knew the bearing was hot enough.
There was something comforting about the smell of hot grease from the bearing mixed with the smell of smoldering spit… Also in the winter, it felt good to warm yourself around the heat gun while you waited for the bearing to heat up.
Well. Eventually, we no longer used the heat gun. We had a fancier bearing heater that looked like a strange aluminum cone hat.
The bearing heater heated the bearing more uniformly, and we could use a special temperature pencil that would melt when the bearing reached the right temperature. No more boiling bearing grease smell, and no smoldering spit. Oh well….
When the bearing was the right temperature, we had a pair of large white Asbestos Gloves that we would wear to pick up the bearing and slap it onto the shaft of the motor. The pair of Asbestos gloves in our shop came from the old Osage Plant. They were made from genuine Asbestos. I suppose a white cloud of Asbestos dust would fly up in your face if you were overly moved by the song on the radio in the shop and felt a sudden urge to clap.
Well… You can imagine what happened to our Asbestos gloves. Those gloves that you knew were going to keep your hands from being burned as you picked up the scalding hot bearing. You never had to worry about being burned…. but…. oh well… They were taken away. Not deemed safe for use by humans.
In the shop when before and after we took apart a motor, we performed a test on the motor called, “Meggering the motor”. That is, we clipped a megger to the motor leads and one to the motor case and cranked a hand crank on the side of the Megger to generate 1,000 volts to see if the insulation in the motor was still good.
Meggers are much like an old telephone from way back, where you would turn a crank to call the operator. Or you could take it fishing with you and shock the fish in the water to make them float to the surface. But…. I wouldn’t know about that. I just heard stories from other Power Plant Men about it.
A manual crank megger was similar….
Alas…. After a while, a Meggar with a crank became a thing of the past, as did our Simpson Volt-Ohm Meter:
It wasn’t only electric shop equipment that the Power Plant Men held dear that kept disappearing. We used to wear safety belts at the plant to keep us from falling off of high places. Would you believe that these Safety Belts were taken away from the Power Plant Men as well?
I explained how the electronic circuit boards were replaced with digital cards. I also explained how the heat gun was replaced with a nifty new bearing heater, which was also almost made obsolete by another invention called an Induction heater.
This heater didn’t even get hot. The bearing would heat up by a magnetic field on the bar that would cause an electric current to build up around the bearing, causing it to heat up almost by magic.
The Asbestos Gloves were replaced with well padded Kevlar Gloves:
They worked just as well as the asbestos gloves without the Mesothelioma thrown in as a bonus.
As for the volt-ohm meters. Each electrician was eventually issued their own new Fluke Volt-Ohm Meter. I dare say. It was a step up from the old Simpson meter. A lot safer also:
And the Safety belt? Well… It turns out that if someone were to fall and be hanging from a safety belt, the injury caused by just dangling for any length of time on a safety belt while waiting to be rescued can be devastating to the human body. So, the belts were removed, and Power Plant Men everywhere were issued new and improved Safety Harnesses.
So… you see… What it boils down to is this…. Power Plant Men generally love their jobs. Real Power Plant Men I mean. So, whenever there is change, they feel the pain of loss. They lose those things they hold dear. Yeah. They know that whatever is replacing the things they are losing will most likely be a new and improved version of what they already had. I think it’s the nostalgia of how things used to be that they miss the most.
So. That is why Power Plant Men always seem to lose the things they love the most. Because they love doing what they do, and things are always changing. Power plant Men just change right along with it. But sometimes it hurts a littl
Comments from original post:
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Great story, Kevin.
When I transferred to the Seminole Plant, one of my jobs was to do the “daily sheets”. For each generating unit I calculated total MW, steam flow, gas burned, average temperatures and pressures, etc. We were privileged to have the first non-mechanical calculators in an OG&E Power Plant. The old calculators (I used at Mustang and Horseshoe Lake) were mechanical – motors, gears, shafts, levers, dials, and more gears. They made cool sounds when you hit the “Total” key. They even had a unique smell too. We paid $900 for each Monroe calculator in 1970. They didn’t make any noises. They didn’t give off any scent, either. But they were much faster, smaller, and lighter. I missed the old mechanicals. I still have the Post slide rule I used at OU too. -
Sadly, change is progress. I used a blackboard, now it’s a white board!
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I loved your post, change comes in our lives but hopefully in our lives we blossom and become better for it, and always cherish the memories. I smiled a thousand times while reading it and will always remember “Jessie come eat your chili! Blessings!
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Change, yes…but it’s more than that. Old time craftsmen involved a lot of themselves in their work. I remember men who grabbed a wire to determine the voltage on it. A lot of work was done by feel, a sort of extra sense that craftsmen developed on the job. Projects came out right because they knew what was intended and how to make it happen that way. They were an important link in the chain of production.
Now so much work is untouched by human hands; merely moved along by button-pushers who have replaced true craftsmen. An old time carpenter or electrician could do things today’s replacements never dream of. Cabinet makers and machinists are gone, replaced by machine operators. Much is no doubt gained, but so much is lost…
An average man in those days, was pretty competent with his hands, expected to have a list of skills and competencies…and that’s gone, too.
Finding and Defining Power Plant Confined Spaces
OSHA defines a confined space as a place with restricted access, or a place like a hopper with converging walls where you can get stuck. When the supervisors at the coal-fired power plant in North Central Oklahoma were asked to identify the confined spaces their workers had to work in, there were a few spaces that ended up on the list that made some wonder if they had just picked up a case of lice…. In other words, they began to scratch their heads.
Earlier I wrote a story about when a person was engulfed in ash in a Precipitator hopper and almost died, (See the post “Tragedy Occurs During a Power Plant Safety Meeting“). This led to an investigation by OSHA a man from OSHA (See the post “OSHA Man Cometh“). Then we were fined and were given a list of tasks that we had to perform by August 1, 1994 (See the post “Power Plant Men Being Summoned by the Department of Labor“). One of those tasks was to create a Confined Space Rescue Team.
The first task for the Rescue team was to put signs on all the confined spaces with a warning that this was a confined space and that you weren’t supposed to go in there unless you have a Confined Spaces Entry Permit.
After that, the Confined Space Rescue Team was was tasked with developing rescue plans for each confined space.
One of the confined spaces on the list that was supplied by the supervisors at the plant was the Battery Room in the Main Switchgear. This was added to the list by Tom Gibson who was the Electric Supervisor for the plant. According to OSHA’s definition of a confined space, a room like the Battery Room, which you entered by walking through a regular door, didn’t meet the definition of a Confined Space even when trying to stretch the definition in imaginary directions.
Tom Gibson explained that he wanted to add the Battery Rooms to the list because he thought that a dangerous conditiono could arise in the battery room if the ventilation fans failed and there was a build up of toxic gases from the batteries and someone walked in there and passed out. They would need to be rescued just as if they were in a confined space.
So, the Battery Room went on the list…. but the Confined Space Rescue Team decided that we weren’t going to create a rescue plan with much detail. We decided that we would just need to open the door and turn on the vent fan. Later, we were able to remove the battery room from the list.
It is interesting how some people come up with their justification for bending the definition of something like a confined space in order that the room would be considered a more hazardous place than normal. There were other ways to make this point besides trying to fit the big rectangular door into the size of a manhole cover.
When we put together the Confined Space Rescue Team, we had the Safety Task Force send out a intra-company letter to each person asking them if they would like to join the Confined Space Rescue Team. We wanted to get a good cross-section of people from different skill sets. I thought we did pretty good.
I can’t remember every one of the original member, but those that I can remember are:
Alan Hetherington, Jimmie Moore, Mike Vogle, Randy Dailey, Ray Eberle, Thomas Leach, Paul Mullon, George Clouse, myselft and um…. I can’t remember the last one. Maybe one of you can remind me.
Once we had the list, the first thing we had to do was to be properly trained as a Confined Space Rescue Team. A company in Dallas, Texas was hired to come to our plant to train us to become Confined Space Rescuteers (I just made that word up… Sort of like Mouseketeers).
While we were taking the training, the trainers kept calling the lead trainer “Dad”, so we began to wonder if this was a family affair. The leader of the training team was much older than the others, and he did treat the young trainers like a father. At one point when one of the trainers was trying to get the lead trainer’s attention, he kept saying, “Dad! Dad!” just like a little kid would try to ask their dad if they could go outside now and play. The rest of us just kept looking at each other like…. yeah… he’s their dad.
It turned out that Dad was really just his initials. His name is David A. David, so they just called him Dad. I thought that was pretty neat and fitting since he did treat them all like he was their dad. When I later moved to Texas, I found that David David is a rather popular name down here. It seems like people named David David own a number of car dealerships in the Dallas area.
We were given special rescue harnesses to wear that was a lot like a regular safety harness, except the place where you clip on to the rope is down at your waist instead of up by your chest. This put the point where you are suspended at the center of your weight (if you are built like your average rescuer… I mean, you don’t have a shape like Santa Claus…. which, if you did, you were probably more likely to be a rescuee instead of a rescuer).
With the focal point in the center of your body, you could easily swing upside down, lay flat or sit straight up. It was pretty neat. You have probably seen someone wearing one of these before…. Tom Cruise demonstrated this technique in the first Mission Impossible movie:
We learned a lot of lessons in the Confined Space Rescue Team Training that I have never forgotten. One important statistic was that somewhere around 70 percent of people that die in confined spaces are would be rescuers.
If you stop and think about this number for a moment, it is rather shocking (if true). This meant that more people died trying to rescue someone from a confined space than actual original victims.
The reason this happens is because when someone in a confined space is found to have passed out, people tend to rush in there to pull them out, not realizing that the reason the person passed out was because there was some sort of toxic gas or a lack of oxygen in the confined space that caused the first victim to pass out.
I remember a tragedy when I was going to college at the University of Missouri in Columbia, Missouri around the year 1980. I think it was at the Rolla campus where agriculture researchers had a large pit sort of like a deep empty swimming pool where they were doing some kind of experiment.
One of the people working on the project passed out in the bottom of the pit. Three other people in the area rushed down there to help the person. When they climbed down the ladder to help, each of them passed out, and all four of them ended up dead. There was some sort of poison gas that settled down in the pit that was fatal.
We knew then that it was important that we become properly trained as confined space rescuers. We have a culture in the United States to want to help someone in trouble. In some circumstances, a person could even be held liable if they don’t come to someone’s aid in an emergency. It is called a “Duty To Rescue”.
The problem with rushing into a confined space to rescuse someone is that you may actually be putting more lives at risk if you are not properly trained. The first tool we used when we arrived at a confined space was an Air Monitor.
We checked the quality of the air in a confined space for 4 different conditions. First, there had to be enough Oxygen (20.9% hopefully). Not too much Carbon Monoxide, No Hydrogen Sulfide (smells like rotten eggs, only if you smell it briefly and then the smell goes away, it could be because it deadens the receptors in your nostrils making you think you’re safe when you’re not — that’s why you need to use a monitor instead of just your nose). Lastly, we check for an explosive atmosphere. In order to make sure we aren’t crawling into some place that is ready to explode.
The first skill we learned was to tie knots. We actually spent a lot of time learning about knot tying. We had to be able to tie them while wearing rescue gloves. Those are leather gloves that keep you from burning your hand when you are feeding a rope through your hands.
Some of the Rescue knots we learned how to tie were the Figure 8, the Figure 8 on a Bite, and a Figure 8 Follow Thtrough. We also learned to tie a Prusik Knot that could be used to climb right up another rope like you were going up steps.
We learned to tie a Water Knot if we needed to extend the lengths of straps. Other knots were the Girth Hitch, the Double Fisherman’s knot, butterfly knot, and the right way to tie a square knot to make sure that you don’t end up with a granny knot and have your knot slip right off the end of the rope.
During the Confined Space course, we had to be able to tie these knots not only wearing our gloves, but we had to tie them behind our backs in the dark. After all, it was explained to us, that when you are rescuing people from a confined space crawling on your stomach wearing an SCBA (Self-Contained Breathing Apparatus), you will not be able to see the knots you have to tie in order to pull someone safely out of the hole.
The trainers would inspect our knots and they had to be perfect, or he would take them apart and we would have to do them again. You couldn’t have one rope croxxing over another where it shouldn’t be, even if the knot was correct. The knot had to be picture perfect.”
“Dad” and the training company had a big black trailer that had a big metal maze where they could fill it with smoke. Then, they would put a safety manequin in the trailer somewhere and we would have to go in there wearing our safety equipment and rescue the dummy in the smoky dark maze during a hot summer day when it was about 100 degrees outside.
The most important thing we learned during that class was that even though our instinct is to go in and be a hero and rescue someone in trouble, we have to realize that the majority of the time when a person goes in a confined space to rescue someone they are retrieving a dead body.
The importance of this lesson is that it’s not worth risking the lives of the Confined Space Rescue Team when the person being rescued is most likely dead already. We needed to remember the statistic that 70% of people that die in confined spaces are would be rescuers.
As long as we kept that in mind, when the time came for us to dive right in and pull someone out, we would take the time to do it right and do it safely. What good is trying to rescue someone only to have our fellow rescuers die alongside the original victim?
Great story!
As I read this, it reminded me of the time (55 + years ago) I climbed the ladder with my “Royal Ambassador” leader into my church’s steeple. Then we pulled the “tool” up we had tied to the rope. Pigeons had chosen this location to raise their families. The inside of the steeple would become covered in pigeon poop and my help was requested to dispatch the birds (and clean up the steeple). The dispatching “tool” we used was a “Benjamin Pump” BB gun! We had a great time getting rid of the steeple poopers.
Power plants are great places to make life-long memories. Thanks for posting yours!