Category Archives: Biography

Luxuries and Amenities of a Power Plant Labor Crew

Originally Posted on August 11, 2012.  Added a picture of Larry Riley:

When I was a janitor at the Power Plant there were times when we were christened by being allowed to work with the Labor Crew on jobs that needed to be done in a hurry.  Larry Riley was the foreman of the Labor Crew.  I had worked with Larry Riley during the summers when I was a summer help, and I always held him in high esteem.

I think he knew that, and he said he was glad to have me working for him whenever they were in a pinch to complete a job in a hurry.  I have described Larry as reminding me of the Marlboro Man, as he had a moustache that looked like his.

Yep. That’s the Marlboro Man

I finally found a picture of Larry taken a couple of decades later… Here he is:

Larry Riley 20 years after I first met him. He has a much newer hardhat in this picture

Larry Riley 20 years after I first met him. He has a much newer hardhat in this picture

The wonderful thing about working in a Power Plant is that when you drive through the gate in the morning, you never know what you might be doing that day.   Even after 20 years at the plant, I was still amazed by the diversity of jobs a person could do there.  Anyone who spent those 20 years actually working instead of doing a desk job, would know a lot about all kinds of equipment and instruments, and temperatures.

When I was young I was able to go to Minnesota to visit my cousins in a place called “Phelp’s Mill”.  Named after an old mill along a river that was a “self service” museum.  Across the road and on the hill loomed a big foreboding house where my cousins lived during the summers.  We would play hide-and-seek in that mill, which was mainly made out of wood.  It was 4 stories high if you include the basement and had a lot of places to hide.

Phelps Mill, MN where we played as a boy.  You can see the house on the hill in the background

This is a picture of the inside of Phelps Mill by Shawn Turner: http://www.flickr.com/photos/32364049@N04/7174048516/

When I began working in the Power Plant, I realized one day that this was like that old mill only on a much bigger scale.  You could spend half of a life time wandering around that plant before you actually knew where everything was.  Each day brought something new.  My first years as a summer help, most of the “emergencies” that I would take part in had to do with cleaning up coal.  When I was able to work with the Labor Crew, things became a lot more interesting.

One day in the spring of 1983 when I arrived at work ready to mop the floor and sweep and dust the Turbine Generators, I was told that I needed to get with Chuck Ross an A foreman over the Labor Crew at the time, because I was going to work with the Labor Crew that day.  I was told to bring my respirator… Which usually had meant it was time to shovel coal.  This day was different.

Chuck brought me to the Tool room and asked Bif Johnson to give me a new Rubber Mallet.

New Rubber Mallet just like this

I went with the labor crew up on #1 Boiler just above the Air Preheater Baskets that I didn’t know existed at the time…  The Boiler had been shutdown over night because there was a problem with the airflow through the boiler and we had to go in the duct and clean the Slag Screen.

Diagram of a boiler

Diagram of a boiler

Below the Economizer and above the air preheater in the diagram above.

“Slag Screen,” I thought… That sounds like a fancy word for something that was  probably just some kind of filter or something….  I knew that Power Plant Engineers liked to give fancy words to make the Plant sound more like a Palace.

As I mentioned before… there are places like:  The Tripper Gallery.  Hopper Nozzle Booster Pump. Generator Bathtub.  The Gravimetric Feeder Deck — I liked that one, it sounded like you were on a ship.  Travelling Water Screens.  There were long names for some, like “Force Draft Fan Inboard Bearing Emergency Lube Oil Pump” (try saying that with a lisp).  Anyway, I could go on and on.

Larry Riley explained to us that we needed to work as fast as we could to clean the slag screen because they wanted to bring this unit back online in the evening.  We couldn’t wait for the unit to cool down much, so we were only allowed to go in the hot air duct for 10 minutes at a time because of the heat.

So, in I went.  The first thing I noticed as I stuck my head in the door was that there wasn’t any immediate place to stand.  There was only a hole below me that went down into the darkness.  So I looked around for something to grab onto to pull myself in.  Once my body was in the door I was able to walk along a beam next to this big screen.  It looked similar to a screen on a window at home only the wires were about 1/2 inch apart.  Something like this:

A picture of a similar slag screen

Oh, and there was one more thing that I noticed…. It was incredibly HOT.  I was wearing leather gloves so I could grab onto the structure to hold myself up, but if I leaned against the screen with my arm, it would burn it.  I was just wearing a tee shirt.  I don’t know the exact temperature, but I have worked in similar heat at other times, and I would say that it was around 160 degrees.  I was not wearing my  hard hat because there was a strong wind blowing to try and cool the boiler down.

The problem is that we were on the tail end of the air flowing out of the boiler, and it was carrying all that heat right onto us.  At 160 degrees your hard hat will become soft so that you can squish it like a ball cap.  I was wearing Goggles as well, and that helped keep my eyes from drying out since everything else went dry the moment I stuck my head in there.

Anyway, I threw the lanyard for my safety belt around a pipe that ran diagonal across my path, and held onto it with one hand while with my other hand I began pounding on the screen with the rubber mallet.  I had to breathe very shallow because the air was so hot.  Breathing slowly gave the air time to cool off a bit before it went down into my throat.

This was a new adventure for me.  There are some Brave Power Plant Men that work on the “Bowl Mill” crew that have worked in these conditions for weeks at a time.  I suppose you grow used to it after a while.  Kind of like when you eat something with Habenero Sauce.  The first time it just very painful.  Then a few weeks later, you’re piling it on your tortilla chips.

After my first 10 minutes were over, someone at the door, (which was hard to see) hollered for me, so I made my way back to the door and emerged into the cool air of the morning.  I noticed that Larry Riley gave me a slightly worried look and I wondered what it meant.  I realized what it was moments later when I went to remove the respirator off of my face.  I only had one filter cartridge in the respirator.

Half-face respirator

The other one was missing.  I thought that was silly of me to go in there with only one filter.  No wonder it seemed like I was breathing a lot of dust.  Then I thought…. No.  I know I had both filters when I went in the duct.  I must have lost one while I was in there.  Maybe with all that banging I knocked it off.

Anyway, 10 minutes later it was time for me to go back in there, and this time I made sure my filters were securely screwed onto the respirator.  I worried in the back of my mind that I may have ruined my lungs for life by breathing all that silicon-based fly ash because I was feeling a little out of breathe (for the next 10 years).

Anyway, halfway through my 10 minutes in the duct I reached up with my hand to make sure my filters were still tightly screwed in place, and to my astonishment, they weren’t tight.  I tried tightening them, but I couldn’t screw them tight.  The respirator itself had become soft in the heat and the plastic was no longer stiff enough to keep the filter tight.  It made sense then why I had lost my filter the first time.  It must have fallen down into the abyss of darkness that was right behind me while I was banging on that slag screen.

After working on the screen for an hour or so, we took a break.  When we returned the temperature in the boiler had dropped considerably, and I was able to stay in the duct the rest of the day without having to climb in and out all the time.

Larry had an air powered needle gun brought up there and someone used that for a while cleaning the screen.  It is what it sounds like.  It has rods sticking out the end of a gun looking tool that vibrate wildly when you pull the trigger.  I don’t know what the real name is for it, but it cleaned slag screens a lot faster than my beating the screen with the rubber mallet all day.

Needle Gun

I did beat that screen all day.  When it was time to leave I brought the mallet back to the tool room, and it looked like this:

Rubber Mallet after banging on a slag screen all day

I had worn the rubber off of the  mallet.  When I brought the mallet back to the tool room, Bif said, “What is this?”  I said I was just returning the mallet that I had borrowed that morning.  He said something about how I must be some kind of a he-man or crazy.   I was too worried about my lungs to think about how much my wrists were aching from taking that pounding all day.

A couple of months later I was promoted to the Labor Crew.  Chuck Ross had kept saying that he couldn’t wait for me to go to the Labor Crew because he wanted me to work for him.  The very day that I started on the Labor Crew, the plant had a going-away party for Chuck Ross.  He was leaving our plant to go work at another one in Muskogee.

During the party Chuck presented me with the rubber mallet that I had used that day cleaning the slag screen.  He said he had never seen anything like that before.  He was sorry he was going to leave without having the opportunity to have me working for him.

I felt the same way about Chuck.  I have always kept that rubber mallet laying around the house since 1983 when I received it.  My wife sometimes picks it up when she is cleaning somewhere and says, “Do you still want this?” With a hopeful look, like someday I may say that it is all right if she throws it away.

Of course I want to keep it.  It reminds me of the days when I was able to work with True Power Plant Men in their natural environment.  The slag screen was later deemed unnecessary and was removed from the boiler.

It also reminds me of other things.  Like how quickly something can happen that changes your life forever.

Questions from that day have always remained with me.

How much ash did I breathe in?  I couldn’t see much more than a few feet in front of me as I banged on that screen knocking ash down all over me.  What did it do to my lungs?

What if I had taken a step back or slipped off of that beam before I had walked to the other end to secure my safety lanyard?  I know now what was below me then.  I would have fallen about 20 feet down to some fins, and then down another 20 feet onto the air preheater baskets.  It would have taken a while to retrieve me, once someone figured out that I was missing.

What does that much heat do to your body… or your brain?

I know these are things that go through the minds of True Power Plant Men.  I worked with them for years improving the safety of the power plant.  All-in-all, no one ever died when I was there, though some came close.  The Slogan over the Shift Supervisor’s Office said, “Safety is job #1”.  That wasn’t there to try to convince us that Safety was important.  It was there as a testimony to everyone who had already made that decision.

Comments from the previous repost:

  1. Jonathan Caswell August 12, 2014

    GLAD that you made it….even if the mallet didn’t!!!

    I can dig it. When I was hired for Security at one post…I really looked forward to working with and for that particular Supervisor who’d hired me. No such luck–she was gone in a month or two. THAT hurt! 🙂

  2. Ron Kilman August 13, 2014

    If the environment is too hot for a respirator to function properly in, it’s too hot for people to work in (if safety is actually job #1). I saw too many examples of “Get the Unit Back On is Job #1″.

 

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Power Plant Carpooling Adventures With Grant Harned

Originally Posted on November 17, 2012:

Louise Gates seemed reluctant to approach me to ask if I wanted to make a donation for flowers for Grant Harned’s funeral.  Of course I did.  He was a good friend of mine.  We had many carpooling adventures before he left his job as the plant receptionist to move to Tulsa, Oklahoma where he died a little more than a year later in May 1984 in an automobile accident.

Thomas “Grant” Harned had obtained a degree in business from Oklahoma State University before accepting the job at the coal-fired power plant in North Central Oklahoma.  He told me that he thought that once he had his foot in the door that he would be able to advance up the HR chain until he worked his way into a business department downtown at Corporate Headquarters.  Downtown is synonymous for Oklahoma City.

Like many struggling new Power Plant men such as Ed Shiever, Dale Hull and others, Thomas lived in a modest student rental apartment near campus.  Grant lived on West Miller Avenue just off of Main Street in Stillwater.  Soon after I had become a janitor and the summer helps I had been carpooling with had left, I began carpooling with Grant.

Grant was a tall thin man with sandy hair and a moustache that reminded me a lot of Gary McCain (also known as Stick).  I have a picture of him around here somewhere that I found many years after his death when we were cleaning out the office that Louise Gates (now Kalicki) had obtained upon becoming the supervisor over HR.  It is a picture of him sitting at the receptionist desk.

Gary (Stick) McCain

Gary (Stick) McCain

Louise gave me a picture of myself that had been taken when I was a janitor, and as I filed through the other pictures I found Grant’s photo.   I knew no one else at the plant would want the picture as few knew him or even remembered him by that time.  So I took it as well.  Some day when I find where I have placed those pictures, I will post them. (I found the picture since the original post).

Grant Harned answering the phone at the plant while he worked as the receptionist.

Grant Harned answering the phone at the plant while he worked as the receptionist.

As I mentioned, Grant was just out of the Business College at OSU and he was fired up, ready to make a difference.  He had all sorts of ideas that he shared with me about how the plant and the company business processes could be improved.

He reminds me now of myself years later when I was carpooling with Scott Hubbard and Toby O’Brien and how I would talk about having smart electricity instead of the same dumb electricity we have had for the past 100 years.  Except that Grant’s ideas were about business processes, where my ideas were about electrons moving through a conductor.

For Power Plant Men, carpooling is a way of getting into other Power Plant Men’s minds and understanding them from the inside out.  Each day while driving back and forth from the plant you are basically locked into a confined space with one or more other individuals with nothing but your thoughts, or NPR or in the case of Dale Hull and Ricky Daniels… Beer.

In the case of Grant Harned, he soon became frustrated.  He had graduated from school and wanted to make a difference somehow.  And he wanted it to happen right away.  He would tell his manager Jack Ballard his ideas about how he thought things could change, and each time Jack would shoot it down.

I’m not saying that Grant had great business changing ideas that would change the way Power Plants all over the country operated.  He just wanted to be listened to, and he didn’t understand that there were built-in reasons why we did it the way we did.  The most important was that “We had been doing it this way for 35 years, and we’re not going to change it now.”

For some reason that rubbed Grant the wrong way.  Maybe because he couldn’t help thinking outside the box.  He obviously had trouble understanding the benefit of doing something the same way for 35 years.  I guess he must have missed the class where “because I said so” was a solid business case.  If he had stuck around long enough Ben Brandt would have explained that to him.

Anyway.  It is true that Power Plant business processes before Grant’s time and for a while after, were based on doing things the same way it has always been done.  I suppose that is why electricity for all those years was the same boring thing…. 60 cycles (60 Hz or 50 Hz in Europe) Alternating Current.  Regular Sine wave, perfectly generated.  Each wave identical to each other.  — But I’ll talk about electricity later.  At this time I was still a janitor.

Sine wave shows how the voltage (and current) changes in Alternating Current electricity

Grant finally decided that he was going to look for another job because he realized that he didn’t have a future at the power plant.  He had been trained as a business person and there was little opportunity to display and cultivate his new found skills at a power plant in the middle of the countryside where everyone was content with the way things were.

Before he left, he gave me some cassette tapes that he used to play on the way to and from work.  I kept them for years until I had worn them out listening to them in my car.  Two of the tapes were The Rolling Stones, one of his favorite bands.

I said goodbye to Grant when he left, but I never forgot him.  Each year on All Souls Day (November 2), I remember him and David Hankins.  He, like most of the men I have carpooled with over the years was like a brother to me.  Those that weren’t brothers, were fathers.

It didn’t occur to me until after I first wrote the original post that years later, I too went to Oklahoma State University while I was working at the plant to obtain a degree from the Business College, Spears School of Business.  As with Grant, the Electric Company had no use for someone with my newfound skills, so I moved south to Round Rock, Texas to work for Dell.  I wonder if Grant was looking down giving me a thumbs up as I walked to the podium to get my diploma.

I mentioned that I don’t know where I placed his Power Plant picture, but I do have other pictures (before I recently found it):

High School Picture of Grant Harned

Grant Harned looking more like I remember him

Evidently someone else remembers Grant as I do.  I found these picture of him on a memorial site online.  There is a comment there that says this of Grant:  “Was known in school and by friends as Grant. He had a great sense of humor and would always make you laugh.”

I agreed with Grant.  He really didn’t belong at the power plant.  Power Plant life and culture at the time was not geared toward “continuous improvement” and Six Sigma.  It was about coming home safely at night to your family and doing a good days worth of work and having something to show for it.  He was young and ambitious.

I cherish the time I spent with Grant driving to and from work.  I remember many of the conversations that we had.  Many of them philosophical in nature.  Some having to do with the regular questions people have about life and God.  I know that he was being drawn toward something greater, and in the end I pray that he found it.

Poison Pill For Power Plant Pigeons

Originally Posted on November 24, 2012:  I added a picture of Jody Morse

Pigeons were considered a nuisance at the Coal-fired power plant in North Central Oklahoma.  They left their droppings in the most unfortunate locations.  Invariably, you would reach up to grab a rung on a ladder only to feel the cool squishiness of new fallen droppings. The Power Plant Men had a conflict when it came to pigeons.  Most of the plant grounds are designated as a wildlife preserve and the electric company wanted to maintain a general acceptance of wildlife around the immediate plant as much as feasible.  The pigeons, however, seem to have been taking advantage of the free rent space supplied by the boiler structures.

One Power Plant Pigeon

It was decided early on that we couldn’t poison the pigeons for various reasons.  The main reason was that other non-pigeon entities may find themselves poisoned as well.  Other birds may eat the poison, and other animals may eat the dead pigeons causing a poison pill that would work its way up the food chain.

It was decided that the plant would use live traps to catch the pigeons and then the trapped pigeons would be properly disposed of in an efficient and useful method.  That is, all the live pigeons were given to a very thin eldery welder named ET.  ET wasn’t his real name.  I believe he received this name because he reminded you of ET from the movie.

ET

Especially when he wasn’t wearing his teeth.  ET was a small older African American man that you just couldn’t help falling in love with the first time you met him.  He always wore a smile.  He was lovable. He would take the pigeons home and eat them.  He would say, “They are called ‘Squab’ you know.”

I realized what a great honor and responsibility it was when I was appointed by Larry Riley when I was on the labor crew to maintain the Pigeon live traps.  To me, it was a dream job.  What could be better on labor crew than going around the plant each day to check the five live traps we had at the time to see if we had trapped any pigeons.

Pigeon Live Trap

This is a picture of a live trap for pigeons.  You sprinkled some corn in the front of the live trap, and you poured corn inside the live trap to entice the pigeons to enter the trap.  Once in, they couldn’t get out.

Unbeknownst (I just had to use that word… Un-be-knownst…  I’ve said it a few times in my life, but have never had the occasion to actually use it when writing) anyway….. Unbeknownst to Larry Riley and the rest of the Power Plant Kingdom, a year and a half before I was appointed as the “Pigeon Trapper of the Power Plant Realm”, I had actually performed experiments with pigeons.

Ok.  It is time for a side story:

One person that may have the occasion to read the Power Plant Man Posts, Caryn Lile (now Caryn Iber), who has been a good friend of mind since the second grade, actually was on my team of college students in my Animal Learning class in our senior year in college at the University of Missouri in Columbia.  We had devised an experiment to test if we could teach pigeons to cooperate with each other.

My personal ultimate goal in the experiment (though I didn’t tell anyone) was to see if we could tell if pigeons actually cared for each other.  The premise for the experiment was to create a situation where a pigeon would peck a button  that would feed another pigeon in a nearby cage.  The pigeon in the other cage could peck their button to feed the other pigeon. Caryn and I attempted various variations (is that redundant?) on our experiment to set up a situation where the pigeon would have to watch the other pigeon peck the button before they could eat, and visa-versa, but we never  really reached our goal.

The pigeons would always figure out that all they had to do was both go wildly peck their buttons and both were fed. Our professor at the time was Dr. Anger.  How is that for the name of a Psychology professor?  Perfect!  — I have said in previous posts that the head janitor at the power plant reminded me of Red Skelton, but Dr. Anger sounded just like Red Skelton.  Just like him!

Dr. Anger had the voice of Red Skelton

The first couple of weeks in Dr. Angers class, I found myself confused with his terminology.  He used words that were not readily available in the old Red 1960 Webster’s Dictionary that I kept in my dorm room.  I finally figured out the secret code he was using and the rest of the semester I understood his every word.  This gave me a leg up in his class.

There were some words that Dr. Anger would use a lot.  There were various drugs that he would talk about that caused different kinds of changes in learning patterns.  The ones that he was most enamored with at the time were “Scopalamine”, “Dopamine” and “Norepinephrine” (pronounced Nor-rep-pin-efrin).  I know these words well to this day because I still wake up in the middle of the night with a silent scream saying, “Scopalamine!!!” (prounounced “Sco-pall-a-meen”).

Caryn and I had discussed my obsession with Dr. Anger and my desire to hear him say the word “Scopalamine”.  He said it in such a comical “Red Skelton Way” where his tongue was a little more involved in forming the words than a normal person, that just made a chill run up my spine.

I had noticed that Dr. Anger hadn’t used the word for a few weeks in class, and I just wanted to hear him say it one more time.  So I devised different conversations with Dr. Anger to try to get him to mention the word “Scopalamine”. I asked Dr. Anger once if I could talk to him for a few minutes to ask him some questions.

I figured I could trick him into saying “Scopalamine” at least once before I graduated from college in order for the rest of my life to be complete. I remember telling Dr. Anger that I was interested in testing pigeons using different kinds of drugs to see how the drugs affected their learning abilities and what drugs would he suggest….  Of course, being the dumb college student that I was, as soon as I had spit out the question I realized how stupid it sounded.

Dr. Anger gave me a look like…. “Ok…. I know where this is going…. you just want to get your hands on drugs”…. Geez.  I thought immediately when I saw the expression on his face, “Oh gee whiz.  He thinks I’m asking this so that I can get my hands on some drugs….”

It didn’t bother me… because all I needed was for him to say “Scopalmine” once and the next 60 years of my life will have been fulfilled.  So, I stayed with it.  Unfortunately, there was no mention of “Scopalamine”.  I left the meeting unfulfilled.

During our experiment, there came a time when we needed an extra pigeon.  The only one available was one that  Caryn Lile had tried to train during the first lab.  Her team (which I was not on) during that experiment had this pigeon that did nothing but sit there.  It never moved and never pecked the button. They would place it in the cage and try to get it to peck a button, but it just never understood that in order to make all those humans standing around smile, all he had to do was go to the button on the wall and peck it.

When I told Caryn that we needed to use that pigeon for our experiment she became slightly annoyed because they had spent weeks trying to teach this pigeon to peck a button.  It was the only one left.  We had to use their “bum” pigeon. She retrieved the pigeon from it’s cage in a two quart plastic pitcher (pigeons had a natural reflex which caused them to climb into a two quart pitcher automatically once you place it over their head and were glad to be held upside down as you carried them around).

She placed it in the cage and left to go back to make sure she had closed the cage in the other room. This gave me a few moments alone with the pigeon.  I went to work to teach the pigeon to peck the button.  I knew this pigeon had caused Caryn trouble, so I went straight to “Stage 3 Therapy”.  I turned on a white light on the button and turned on a cross on the button as well, I waited a second, and then lifted the feeding tray. The tray stayed up for the regular 3 seconds.  By the time the pigeon had looked up from gorging on grain, I had turned off the cross (or plus sign) on the button.

I waited a few seconds and turned the cross back on again… a couple of seconds later, I lifted the feeding tray and the pigeon went straight to eating.  The cross was off again when the tray dropped. The third time was the charm.  After watching the cross turn on, the pigeon went straight to pecking the grain in the tray, I knew at that point that I had him.

He was mine.  The Manchurian Pigeon was all mine!  Then I performed the clincher move on the pigeon.  I turned on the cross on the white lit button but I didn’t lift the food tray. “What?”  I could see the pigeon think…  “The cross is on!  Where is the food?!?!  Hey button!  What’s up?” —  PECK!  The pigeon pecked the button.  Up went the food tray…. the food tray went back down… the pigeon pecked the button — up went the food tray…. etc.

Caryn walked back in the room and here was a pigeon pecking away at the button and eating away at the grain in the food tray.  She asked me what happened to her pigeon.  I smiled at her innocently and I said, “That IS your pigeon.” “No Way!  This couldn’t be my pigeon!  We spent weeks trying to teach this pigeon to peck that button!  We came out on weekends!  We even taped pieces of grain on the button to try to get the pigeon to peck the button, but it never would.”  I could see the tears in her eyes welling up from thinking about the useless hours spent on something that only took me moments.

You see…  I felt like I had a personal relationship with the pigeons.  I understood them.  The pigeons and I were one….  — yeah, right….. my faith in my abilities as “Pigeon Whisperer” was about to be tested. Anyway, the last day of our Animal Learning class consisted of our team sitting down with our professor in a meeting room to present our findings.

I explained to Dr. Anger that even though our experiments were successful, we didn’t show that the pigeons could actually cooperate with each other to keep both of them fed. I ended our meeting by saying to Dr. Anger that when we began our course, he had talked about different drugs and how they had different affects on learning.  He had that suspicious look on his face again.

I went on explaining that he especially had talked about the drug “Scopalimine” many times.  My teammates all looked at me (ok… they glared at me) as if they were saying to me, “No!  Don’t!  Don’t say it!!! I did anyway.  I told Dr. Anger, “There is something about the way that you say ‘Scopalamine’ that I really adore.  I have tried to trick you into saying it for the past couple of months, but nothing has worked.  Before we leave, would it be possible to hear you say ‘Scopalamine’ just one more time?”

Dr. Anger looked around at my other teammates who were all about to pass out as they were all holding their breath.  Then he looked right at me and said, “Scopalamine!  Scopalamine!  Scopalamine!” Caryn couldn’t contain it anymore.  She broke out in a nervous laughing jag.  The other girl on our team, just sat their stunned that I would risk receiving a bad grade on such an important thesis.  Dr. Anger and I both had a look of total satisfaction.  I politely said, “Thank you”.  My life since then has been “complete” knowing that the last word I have heard from Dr. Anger was “Scopalamine”.  — Oh… yeah.  We received an A on our thesis paper.

Ok.  End of the long side story.

I told this story so that you would understand why I was eager to become the pigeon trapper of the Power Plant Realm.  Pigeons and I were one….  Who could be a better pigeon trapper than me?  I knew their every thoughts…. So, since I already told the long side story… I’ll try to keep the rest of the story shorter…. (I hope)

I was a decent pigeon trapper.  I captured a couple of pigeons each day.  I carefully put pieces of corn in a row up the the entrance of the trap where I had a small pile of corn inside to entice them to enter their last welfare apartment. Unfortunately, word had gotten out that the Power Plant in North Central Oklahoma was the perfect spa for pigeons.  Carrier Pigeons had been sent out globally alerting pigeons as far as Rome that this Power Plant had more roosts than the Vatican!  Just avoid the one dumb Labor Crew hand that had a few live traps set out…..  Before long… This is what our plant looked like:

Typical Power Plant Pigeon Convention

Around this time I had been sent to torment Ed Shiever in the Sand Filter Tank (see the post “Ed Shiever Trapped in a Confined Space by a Disciple of Ramblin’ Ann“) and the job of managing the Power Plant Pigeon Live Traps fell to Jody Morse. Jody was a janitor with Ed Shiever and joined the labor crew just before Ed.  He had worked in the warehouse before becoming a company employee.

Jody Morse

Jody Morse

He liked to ramble as I did, but unlike myself, he was truly a real Power Plant Man. I remember leaving the confines of the Sand filter tank to return for lunch at the Labor Crew building in the coal yard only to hear that Jody Morse had caught 10 or 12 pigeons in one day.  What?  I could only catch one or two!  How could Jody be catching 10 or 12?

This is when I realized the full meaning of the Aesop’s Fable:  “The Wind and the Sun”. Ok. I know this post is longer than most.  I apologize.  I originally thought this would be short….  But here is another side story.

Here is the Aesop’s Fable, “The Wind and the Sun”:

“The Wind and the Sun were disputing which was the stronger. Suddenly they saw a traveler coming down the road, and the Sun said: “I see a way to decide our dispute. Whichever of us can cause that traveler to take off his cloak shall be regarded as the stronger You begin.” So the Sun retired behind a cloud, and the Wind began to blow as hard as it could upon the traveler  But the harder he blew the more closely did the traveler wrap his cloak round him, till at last the Wind had to give up in despair. Then the Sun came out and shone in all his glory upon the traveler  who soon found it too hot to walk with his cloak on.”

Isn’t it a great story?  Persuasion instead of force.  This is what Jody had figured out with the pigeons.  He had them lining up to go into the Hotel California pigeon traps (you know… “you can check out anytime you like, but you can never leave”) until they couldn’t fit any more.  He had poured a heap of corn inside the trap and another heap of corn in front of the trap. I bow to Jody for his genius.

My arrogance had blinded me.  My belief in my past experience had kept me from seeing the reality that was before me.  I resolved from that time to live up to the expectations of my Animal Learning Professor Dr. Anger who had blessed me in May 1982 with words, “Scopalamine!  Scopalamine! Scopalamine!”  Aesop had the final lesson from our pigeon experiment.  “Persuasion is much more effective than force.”

Something Is In The Water at the Muskogee Power Plant

Originally posted: April 15, 2013:

“Something is in the water in Muskogee.” That is what I used to say. Something that makes people feel invulnerable. That was what I attributed to David Stewart’s belief that he could jump up in a falling elevator just before it crashed into the ground and he would be saved (see After Effects of Power Plant Drop Tests).

There was another story at the Muskogee Coal-fired Power Plant where this one mechanic believed that he could stick his finger in a running lawnmower and pull it out so fast that it wouldn’t cut his finger off. Of course, True Power Plant Men tried to reason with him to convince him that it was impossible…. Then there were others who said… “Ok. Prove it.”

Think about it. A lawnmower spins at the same rate that a Turbine Generator spins when it makes electricity. 3,600 time a minute. Or 60 times each second. Since the blade in a lawnmower extends in both directions, a blade would fly by your finger 120 times each second. Twice as fast as the electric current in your house cycles positive and negative.

Typical Power Plant Lawnmower

Typical Power Plant Lawnmower

This means that the person will have to stick their finger in the path of the lawnmower blade and pull it out within 8/1000th of a second…. IF they were able to time it so that they put their finger in the path at the precise moment that the blade passed by. Meaning that on average, the person only has 4/1000th of a second (or 0.004 seconds) to perform this feat (on average… could be a little more, could be less).

Unfortunately for this person, he was not convinced by the logicians that it was impossible, and therefore proceeded to prove his case. If you walked over and met this person in the maintenance shop at Muskogee, you would find that he was missing not only one finger, but two. Why? Because after failing the first time and having his finger chopped off, he was still so stubborn to think that he could have been wrong, so later he tried it again. Hence the reason why two of his fingers were missing.

Upon hearing this story, I came to the conclusion that there must be something in the water at Muskogee. I drank soft drinks as much as possible while I was there on overhaul during the fall of 1984.

As I mentioned in the post Power Plant Rags to Riches, in 1984 I was on overhaul at Muskogee with Ben Davis. An overhaul is when a unit is taken offline for a number of weeks so that maintenance can be performed on equipment that is only possible when the unit is offline. During this particular overhaul, Unit 6 at Muskogee was offline.

Ben and I were working out of the Unit 6 Electric shop. Ben was staying with his friend Don Burnett, a machinist that used to work at our plant when I was a summer help. Before Don worked for the electric company, he worked in a Zinc Smelting plant by Tonkawa, Oklahoma. Not only was Don an expert machinist, he was also one of the kindest people you would run across. Especially at Muskogee.

I was staying in a “trailer down by the river” by the old plant. Units one, two and three. They were older gas-fired units. I think at the time, only Unit 3 was still operational. The first 2 weeks of the overhaul, I stayed in a rectory with the Catholic priests in town. Then David Stewart offered to let me stay in his trailer down by the river for only $50 a week.

After the first couple of weeks it was decided that the 4 week overhaul had turned into a 9 week overhaul because of some complications that they found when inspecting something on the turbine. So, I ended up staying another month.

When they found out that they were going to be down for an extra 5 weeks, they called in for reinforcements, and that is when I met my new “roomie”, Steven Trammell from the plant in Midwest City. He shared the trailer for the last 4 weeks of the overhaul. From that time on, Steven and I were good friends. To this day (and I know Steven reads this blog) we refer to each other as “roomie”, even though it has been 28 years since we bunked together in a trailer…..down by the river.

I have one main story that I would like to tell with this post that I am saving until the end. It was what happened to me the day I think I accidentally drank some of the water…. (sounds like Mexico doesn’t it?). Before I tell that story, I want to introduce you to a couple of other True Power Plant Men that lived next door to “roomie” and me in another trailer down by the river (this was the Arkansas River by the way…. Yeah… The Arkansas river that flowed from Kansas into Oklahoma… — go figure. The same river that we used at our plant to fill our lake. See the post Power Plant Men taking the Temperature Down By The River).

Joe Flannery was from Seminole Plant and I believe that Chet Turner was from Horseshoe Plant, though I could be mistaken about Chet. I know he was living in south Oklahoma City at the time, so he could have been working at Seminole as well. These were two electricians that were very great guys. Joe Flannery had a nickname. I don’t remember exactly what it was, but I think it was “Bam Bam”.

Yeah. This Bam Bam. From the Flintstones

Yeah. This Bam Bam. From the Flintstones

Joe was very strong, like Bam Bam. He also reminded me of Goober on the Andy Griffith Show, though Gary Lyons at our plant even resembled Goober more:

Goober from the Andy Griffith Show (played by George Lindsey)

Goober from the Andy Griffith Show (played by George Lindsey)

Chet was older than Joe by quite a lot, but I could tell that my Roomie and Joe held him in high esteem… So much so, that I might just wait on the story I was going to tell you about the time that I drank the water in Muskogee to focus more on Chet Turner… otherwise known as Chester A Turner.

I first met Chet when my roomie asked me if I wanted to go out and eat with him and our two trailer neighbors. On the way to dinner, we had to stop by a used car lot to look at what was available because Chet loved looking at cars. He had gray hair and was 60 years old at the time.

During the next 5 weeks, we went out to eat almost every night during the week with Chet and Joe. We explored Muskogee as best we could. That means that we visited about every car lot in the town. We also ate at a really good BBQ place where you sat at a picnic table and ate the BBQ on a piece of wax paper.

One night we were invited by another electrician (I think his name was Kevin Davis) to meet him at a Wal-Mart (or some other similar store) parking lot where his son was trying to win a car by being the last person to keep his hand on the car. He had already been doing it for about 4 days, and was exhausted. It would have reminded me of the times I had spent adjusting the precipitator controls after a fouled start-up, only, I hadn’t done that yet.

I was usually hungry when we were on our way to dinner, and I was slightly annoyed by the many visits to car lots when my stomach was set on “growl” mode. I never said anything about it, because I could tell that Chet was having a lot of fun looking at cars.

If only I had known Chet’s story when I met him, I would have treated him with the respect that he deserved. If I had known his history, I would have paid for his meals. It was only much later that I learned the true nature of Chet, a humble small gray-haired man that seemed happy all the time, and just went with the flow.

You know… It is sometimes amazing to me that I can work next to someone for a long time only to find out that they are one of the nation’s greatest heroes. I never actually worked with Chet, but I did sit next to him while we ate our supper only to return to the trailers down by the river exhausted from the long work days.

Let me start by saying that Chet’s father was a carpenter. Like another friend of mine, and Jesus Christ himself, Chester had a father that made furniture by hand. During World War II, Chester’s mother helped assemble aircraft for the United States Air Force.

While Chet’s mother was working building planes for the Air Force, Chet had joined the Navy and learned to be an electrician. He went to work on a ship in the Pacific called the USS Salt Lake City. It was in need of repairs, so he was assigned to work on the repairs.

While working on the ship, it was called to service, and Chet went to war. After a couple of battles where the ship was damaged from Japanese shelling it went to Hawaii to be repaired. After that, it was sent to the battle at Iwo Jima. That’s right. The Iwo Jima that we all know about. Chet was actually there to see the flag being raised by the Marines on Mount Suribachi:

The Iwo Jima Monument

The Iwo Jima Monument

Chet fought valiantly in the battle at Iwo Jima and was able to recall stories of specific attacks against targets that would make your hair stand on end to listen to. After it was all said and done, Chet was awarded the Victory Medal,

The Victory Medal

The Victory Medal

Asiatic-Pacific Campaign Medal,

asiatic_pacific_campaign_medal

and the Philippine Liberation Campaign Ribbon.

Philippine Liberation Ribbon

Philippine Liberation Ribbon

As well as others….

At the time that I knew Chet, I didn’t know any of this about him. Isn’t that the case so many times in our lives. Think twice about that Wal-Mart Greeter when you go to the store. When you see an elderly old man or woman struggling with her cart to put her groceries in her car…. You may be looking at a hero.

I was looking at Chet thinking, “boy. This guy sure enjoys looking at cars…. I’m hungry.” This past week I was thinking about writing tonight about an event that took place while Ben and I were on overhaul at Muskogee. I thought it would be a funny story that you would enjoy. So, I asked my roomie, “What was the name of the guy that was staying with Joe Flannery in the trailer? The one with the gray hair?”

He reminded me that his name was Chet Turner. Steven told me that Chet had died a while back (on January 12, 2013, less than two weeks after I started writing about Power Plant Men) and that he was a good friend. So much so, that Steven found it hard to think about him being gone without bringing tears to his eyes. This got me thinking…. I knew Chet for a brief time. I wondered what was his story. I knew from my own experience that most True Power Plant Men are Heroes of some kind, so I looked him up.

Now you know what I found. What I have told you is only a small portion of the wonderful life of a great man. I encourage everyone to go and read about Chet Turner. The Story of Chester A. Turner

Notice the humble beginning of this man who’s father was a carpenter. Who’s mother worked in the same effort that her son did during the war to fight against tyranny. How he became an electrician at a young age, not to rule the world, but to serve mankind.

Looking at cars has taken on an entirely new meaning to me. I am honored today to have Chet forever in my memory.

Comment from Original Post:

Roomy April 15, 2013:

Hey Roomy, been on vacation for a while. Just got around to the story. All I can say is thanks. My eyes are a little blurry at the moment. I will write you later when I can see better.

 Comment from Previous post:

  1. Roomies daughter April 10, 2014:

    I enjoy reading your blog very much and am so happy you take the time to share these memories. Chet was a wonderful man and I am very blessed to have been raised in the presence of these true heroes.
    Looking forward to reading more!

Power Plant Arguments with Arthur Hammond

Originally posted April 26, 2013:

Less than 6 months after Arthur Hammond was hired as an electrician, OD McGaha (proununced Muh Gay Hay), his foreman, wanted to fire him. Not because he wasn’t a good electrician. Not because he had done something wrong. Not even because he smelled bad, or used bad language. OD (prounounced “Oh Dee”) wanted to fire him because he argued too much.

Art and I started the same day in the electric shop. I remember very well when I first walked in the door the morning that I became an electrician. I talked about that day in an earlier post New Home in the Power Plant Electric Shop. That was the first day I met Arthur Francis Hammond Jr. Oh yes. I remember his full name. Everyone just called him Art. I always called him Arthur.

I had the habit of calling people by their full name…. Sometimes I would even embellish their name some. For instance. I used to call Scott Hubbard “Scotland”. Not because he looked Scottish, but because Scott seemed too short of a name for such a great guy. It would be like calling Jesus “Geez”.

Anyway. Arthur had this one trait that became obvious for anyone that had spent more than 5 minutes with him. He liked to argue. He may have thought of it more of playing the devil’s advocate. So, often when you made a statement about anything, Arthur would say something like, “Nah. That couldn’t be true. Nope. What about this?….”

Well. OD McGaha (OD’s first name was OD. The O and the D didn’t stand for anything other than O and D… OD) didn’t like being told he was wrong by anyone, especially by one of his direct reports. He soon went to Bill Bennett to see about having Arthur fired. Of course, Arthur never really did anything to be fired over, he was just pushing OD’s buttons and OD was falling for it.

So, in less than 6 months after Arthur and I joined the electric shop, Bill Bennett decided it would be best if Arthur Hammond moved to our team to help keep the peace in the shop. I’m not sure, but I think Ben Davis was traded from Howard Chumbley’s crew while Diana Lucas (later Brien) moved from our team over to Howard’s, making the circle complete…. except that now Ben, who was as content as all get out to stay on Howard’s crew (who wouldn’t be?), was stuck on OD’s crew… which is another story in itself that I will not be writing about in a later post (well, I may mention an after effect in passing).

Once Arthur was on my team, we worked together often. One reason was that I was perfectly content arguing with Art Hammond (See… I can call him Art, especially in the same sentence as “arguing”, since Arthur made an art out of arguing). I wish I had a picture of this tall man with tired eyes, yet a happy disposition (once you overlooked the tendency to argue). I do have this picture though:

Sgt. Arthur Hammond who won the Military Medal for his heroic work in the swamps of Flanders during World War I. I believe this is an ancestor of Arthur's because they look so much alike.

This is Sgt. Arthur Hammond who earned the Military Medal for his heroic work in the swamps of Flanders as a Newfoundland soldier during World War I. I thought that this Arthur Hammond was related to our Arthur Hammond since they look just like twins. A member of Sgt. Arthur Hammond’s family has assured me that they are not related.

Arthur and I were able to happily work together because he liked to argue and I liked to argue back. You see, I had grown up with an Italian mom. Few people like to argue like Italian mothers, especially mine.

I remember one Thanksgiving sitting with my brother on the couch in the house of my mom’s cousin Larry listening to our Italian relatives arguing in the dining room. We were keeping count on our fingers of how many people were talking at the same time. All of them sounded like they were arguing. Usually it took more than the fingers on one hand.

After a while, we realized that there were several conversations (well…. arguments really) going on at the same time. Yet, there was one person that was in the middle of all the arguments at the same time….. yep….. my mother. She would be taking part in at least three arguments simultaneously. My children grew up thinking that I hated my mother because we were always arguing. It wasn’t until they were older that they realized that we were just trying to decide where to go eat for dinner.

Anyway. When Arthur and I would be working together, all I had to do was say something… anything…. and the argument would start. At least that would be how it would appear to an unsuspecting person walking by listening to us. I knew that what it really meant was nothing more important than my mom and I trying to figure out where we should go out for dinner.

An argument with Arthur would go something like this. Here is one particular one I remember…. I was explaining that what someone had said wasn’t really what they meant. They were just saying that to get a reaction, because they really wanted to see how someone else would react (come to think of it… we were probably talking about Bill Rivers, See the post Resistance in a Coal-Fired Power Plant from last week).

Arthur then proceeded to tell me that lying was never right…. ever. It was never all right to lie. If someone says something, it should be what they mean. I pointed out that people may tell a “white lie”. One that isn’t intended to deceive someone as much as it is to hide something for another purpose. Arthur said that he disagreed. That even a white lie is always wrong….

So, I asked him if he ever told his kids that Santa Claus brought them Christmas Presents on Christmas Day, or that the Tooth Fairy put a coin under their pillow at night. He had to admit that he did. He did have to ponder whether it was right or not. So I told him that I thought it was all right to tell his children this. It didn’t necessarily mean that he was doing something wrong.

I could see that this had really puzzled him, because this was a steadfast dogma of Arthur’s. One thing that really bugged him was when someone lied to him. I have another post that I will write in a few weeks that will give a definite situation where someone was lying to Arthur. It really bugged the heck out of him.

So, I explained to Arthur that even though he told his children that Santa Claus had given them presents, that in some way, maybe Santa Claus really did. Maybe Santa Claus represented the spirit of Christmas, and it was the Spirit of Christmas that prompted Arthur to go out and buy the presents for his children in order to surprise and delight them on Christmas morning. That seemed to satisfy him…..

So, we immediately found something else to argue about, and you know what? The days would fly by when I was working with Arthur. We would go out to wire up a Boiler Water Circulating Pump, using regular rubber tape (as this was before we started using the synthetic stuff), and four hours would go by like nothing. Three small arguments and we would be done.

A Boiler Water Circulating Pump Motor like ours, only ours was painted Silver

A Boiler Water Circulating Pump Motor like ours, only ours was painted Silver

To get an idea of how big this pump is…. you can easily stand (and dance… um…. if you were inclined to… er…) on the junction box on the lower left corner of this motor.

I actually had a great time working with Arthur Hammond. I was heartbroken the day he told me in 1988 that he had decided to take the money being offered for anyone that wanted to leave before a downsizing was going to occur. He explained the reasons to me. I just wanted to grab him and shake him and tell him “No!” I wanted him to realize that he was making a mistake….. but I didn’t.

You see, Arthur had been a construction electrician before joining the electric shop. He had traveled from one job to another. He hadn’t stayed in one place for more than a couple of years. He was already working on 3 1/2 years in the shop…. He wasn’t used to that. He said that he just didn’t like settling down in one job. He had to keep moving.

I know what he really wanted to do. He wanted to go into business for himself. He wanted to start a cleaning business. He had made a business case for it and was trying to get the funding from a fund for American Indian Entrepreneurs. He just needed the down payment. This looked like the opportunity to do this. He wanted to buy a big steam cleaning truck.

A steam cleaning truck

A steam cleaning truck

So, I think Arthur’s last day was sometime early June, 1988. I always hate to see my friends walking out the door, not knowing if I will ever see them again. That was the way I felt when Arthur left.

The only shining event that came out of Arthur leaving was that it left an opening in the electric shop that was filled by Scott Hubbard from the Testing team. Scott and I would spend the rest of my years working together along with Charles Foster until the day I left the plant in 2001.

I did see Arthur three months later. He called me at work one day and asked me if I would help him out. His going away package that the company gave him to opt out had run out and he needed some cash. He had 50 shares of company stock left and was wondering if I would buy them from him. He knew that I bought and sold stock and thought I might be interested.

I was glad to help him out, so we arranged to meet at the house he was renting in Stillwater (I was living in Ponca City at the time), on a Saturday. He went to the Morrison, Oklahoma bank and had the bank president sign the stock certificates, and when I arrived, at his home, I handed him a check for $1600.00 and he gave me the stock certificate for 50 shares ($32 per share).

The price of the stock has gone up and down through the years…. I could have made a profit on them I suppose. I have kept them to this day. Every 3 months I receive a dividend check in the mail for $19 from those 50 shares….. I hang onto those shares. Maybe it is because ever three months, I am reminded of the day I bought them.

When I arrived at Arthur’s house out in the country, just down the road from where I eventually bought my own home up on the hill, Arthur handed me the certificates and said, “that’s it…. That’s the last of the package I received…. It sure didn’t last long.” I shook his hand, gave him a hug and said goodbye. That was the last time I ever heard from Arthur.

I think today he is living in Tulsa. I am not certain. He would be in his early 60’s now. I only hope that all is well with him and his family. I hope that he finally found a place to settle down. Some place where he could wake up each day….. go to work, or walk down the street and talk to a friend who enjoys a good argument. I know that if he could do that, then he would be content. Nothing was more enjoyable to Arthur than being able to take part in a good argument.

GE Geriatric Gentleman and Power Plant Transformers

Originally Posted May 17, 2013:

I remember the day when I walked into the Electric Shop office to begin the lunch break, and four guys from the T&D department (Transmission and Distribution) came in from the door leading to the Main Switchgear. They were obviously worn out, and were complaining. The first one said that he couldn’t believe that the guy from GE had made them work through morning break. The second guy called him a slave driver. The third guy replied that he couldn’t believe how that GE guy just kept on working from the crack of dawn without stopping all morning without even coming up for air. The fourth guy just collapsed on one of the chairs.

I remember the name of the last guy. His name was Foote. I remember him because he was real proud of his heritage. The first time I had met him, I asked him his name twice, because when he told me it was “Foote”, I wasn’t sure I heard correctly, so I asked him again. I guess that he must has guessed what was going through my mind because he must have had the same reaction from a thousand other people in the past. I figure that because my last name is Breazile (pronounced “Brazil”) and I have had many conversations with people explaining the origin of my name.

Anyway. I don’t remember Foote’s first name because I think he only had initials for his first name on his hard hat, and I’m more of a visual person when it comes to memories. I clearly remember his last. If I remember correctly, one of his ancestors was a naval officer in the Civil War, though, I don’t remember for which side. I guess it doesn’t really matter much now, since both sides were Americans, and both sides loved their country and the lives they knew — that they were fighting to hold onto or to change.

This reminds me of a side story that I must tell…. Years and years later in 1997, when I was on the Confined Space Rescue Team, one guy that was from North Dakota named Brent Kautzman was constantly being “harassed” for being a Yankee, because he came from a Northern State. This was kind of a mute (or is it “moot”) point to me, because I knew that North Dakota didn’t become a state until well after the Civil War.

Anyway, one day when Brent was trying to defend himself from the hardcore confederates of the group, he pointed out that the North won the Civil war. A couple of other members disagreed, claiming that the South was going to “rise again”. One of those that believed in the Confederate resurrection turned to me and asked me, as if I was the resident historian (well… I did have a college degree… and I did have a minor in History…. and I was known for telling the truth when it really came down to it), “Kevin…. Did the north win the Civil War?”

Not really wanting to hurt the feelings of my southern friends, and also wanting to stand by Brent who was really correct about the outcome of the Civil War, I replied with the following explanation: “Yes. The North must have won the war. Otherwise the South never would have let all the carpetbaggers from the North come down there and steal their property and their dignity.” Brent was satisfied, and the southerners had to agree with my logic. They still insisted that the South would rise again. I couldn’t argue with them about that…. It has never ceased to amaze me how bigotry can be passed down so easily.

With that said, I would say that the Power Plant Men that I worked with that believed that the “South would rise again!” didn’t really understand what that meant. I say that because they never would have given a thought that the men that they worked with that were African American such as Floyd Coburn, or Bill Bennett, were nothing less than members of their own families. I know that they each personally loved these men with all their hearts. I thought it was more of a nostalgic feeling than a desire to see the return of slavery or even the bigotry that crippled the southern states for decades after the Civil War.

End of the Side Story…. Back to the worn out T&D workers.

By the sound of it, I figured that this guy from GE (General Electric) that had come to work on one of the Main Auxiliary Transformers on Unit 2 that had a problem with the Tap Changing Mechanism, was some kind of slave driver. Some hard line guy that wanted to work our employees to the brink of exhaustion because he wanted to be done with the repairs as quickly as possible so that he could move on to some more important work. You see. For this job, GE had called on one of the top Main Power Transformer Geniuses in all the country to work on this transformer.

The T&D guys sat there for a while and then walked out into the shop to eat their lunch. Shortly after that, the slave driver from GE came in the back door…. In stepped a man that immediately reminded me of Arthur Fielder from the Boston Pops.

Arthur Fielder from Boston Pops

Arthur Fielder from Boston Pops

He sat down…. opened his brown paper bag. Pulled out his sandwich. Carefully unwrapped it and began to eat. Charles Foster and I were sitting there watching him. After hearing the horror stories from the T&D crew, I wasn’t sure if I wanted to engage this seemingly mad man in conversation, so I waited a while. I ate some cherry tomatoes and Banana peppers that Charles brought for me each day…. and with each bite, I took a bite out of my ham sandwich. Then I looked over at “Arthur Fielder….” (I don’t remember his real name).

Finally, I decided that this slave driver in sheep’s clothing (well, an old frail man costume really), might come up with some interesting conversation so I asked him…. “Say, old man…. how old are you anyway?” He looked up from the total enjoyment of his sandwich, and with food still un-swallowed said, “I’m 83.”

“83?” — Either I said that or Charles did… because we were both stunned by his answer….. “Yep… They called me out of retirement to work on this transformer. Seems I’m the only one that knows how to fix ’em. But I’m teachin’ your fellows how to do it so they don’t have to call me again.”

Charles and I were so flabbergasted by his reply that we couldn’t leave it alone. One of us (Charles and I were always on the same wavelength, so usually when one of us spoke, it was what we were both thinking)… So, one of us asked…. “You’re retired and they called you up to work on this transformer!?!? Are you such a Transformer guru that you were the only one they could send?” (hmm… must have been me…. I don’t think Charles would have used the word “Guru”. He would have used something like “expert” or “talented” or maybe “genius”). He said, “Yep. They paid me enough that I agreed to take a week away from my wife to come here to take care of business. It would have to take a lot to take me away from my Jenny.”

Then this feeble old man with the white moustache explained that he didn’t like to be away from home. Every night since when he was young he has played the piano for two hours. — Wait… I wasn’t sure if I heard that right, so I asked him…. “What? You play the piano for two hours… every night!?!?” (notice… already I have used “!?!?” twice in one post… just goes to show you how surprised I was to run across this man). He reaffirmed what he said, “Yeah. I had to find a hotel that had a piano, so I could sit in the lobby and play it before I go to bed. I can’t sleep well unless I have played the piano first.

After that, he began to tell us about his career in the Music Industry. He had played for many Big Band orchestras in the past. He talked about playing with Tommy Dorsey and Benny Goodman. Names that I had learned from my Aunt Pam Sorisso in Kansas City that gave me an Eight Track Tape of Big Band music when I was in College that I used to listen to often. I had become a fan of Big Band and had a great respect for these Big Band Leaders.

Benny Goodman

Benny Goodman

Tommy Dorsey

Tommy Dorsey

Here sitting in front of me was one of the geniuses of the Big Band era in the electric shop at a Coal-fired Power Plant in the middle of North Central Oklahoma. All I could think of was, “Who woulda thought it?” Though I was impressed as all get out… I tried to act calm….. I wanted to jump up with a piece of paper and ask him for his autograph….

This old guy suddenly had all my respect. It cracked me up to think that this 83 year old man was out performing the younger T&D workers. He was running them ragged. He explained that he didn’t like to stop for break. It made the day go a lot faster if he just kept working until he had to stop. He wouldn’t have stop for lunch if all the workers hadn’t just dropped all their tools and left.

It amazed me even more that this man who was a big band musician of the highest caliber had ended up working for GE Not only had he worked for GE, but he had become the ultimate authority in large transformer repair. I mean…. How cool is that?

I can’t tell you how much I instantly fell in love with this guy. He had talked and talked about his days as a big band piano player. What really came out of his conversation what just how much he loved his wife. The two things he loved in the entire world was his wife and to play the piano. He said there was nothing more soothing than playing the piano. As he walked off to go back to work at the end of lunch… the only thing I could think of was one of my Big Band favorites…. Louis Armstrong….

For those people who stopped to really think about it…. This truly is….. A Wonderful World!

Comment from the Original Post

Ron Kilman May 18, 2013:

  1. Great story. I met a lot of really neat guys at the Power Plant – experts in their fields – bladers, winders, crack-checkers, boiler gurus, balancers, . . . I remember making a factory “balance expert” really mad. He was sent to balance the Buffalo Forge FD fans at Seminole. He was the “lead” and I was just “checking” him. We used a modern IRD balance analyzer with a Teflon shaft rider and he used a pencil! When we both had taken our “readings” we shut the fan down. When it coasted to a stop, he began yelling “My marks – my marks – you wiped out my marks!” (with a German accent). On the next balance run, I took my readings first, then he put his pencil marks on the rotating fan shaft. We got the fan smooth. He was a cool guy, but used 19th century “technology”. I never asked him if he played the piano too.

In Pursuit of the Power Plant Gai-tronics Gray Phone Ghost

Originally Posted June 14, 2013:

When I first watched the movie “The Goonies”, I recognized right away that the script was inspired from another Pirate treasure movie I had watched when I was a child. I have never seen the movie again, and it was probably a made for TV movie or something that has been lost in the archives years ago. I’m sure that Steven Spielberg when he was growing up must have been inspired by this movie when he wrote the script to Goonies, because this was a movie that had inspired us when we were young.

The Goonies looking at the treasure map

The Goonies looking at the treasure map

You see… In the movie I had watched as a kid, some children that were trying to save their family or an old house or something similar to the Goonies story, found a clue to where a Pirate treasure was buried. The clue had something to do with a “crow’s nest”. It turned out that the model of a ship that had been sitting on the mantle piece in the old house had another clue in the pole holding the crow’s nest. This clue had holes in the paper, and when held up to a certain page in a certain book, it gave them another clue to where there was a hidden passageway. Which led them one step closer to the treasure.

Anyway. As a child, this inspired us (and I’m sure a million other kids) to play a game called “Treasure Hunt”. It was where you placed clues all around the house, or the yard, or the neighborhood (depending on how ambitious of a treasure hunt you were after), with each clue leading to the other clue, and eventually some prize at the end.

Why am I telling you this story about this movie that I watched when I was a child? Well, because I felt this same way all over again when I became an electrician at a coal-fired power plant out in the country in north central Oklahoma. Here is why.

I used to carpool to work from Stillwater, Oklahoma to the power plant 25 miles north of town with another electrician named Bill Rivers. He had kept urging me to become an electrician along with Charles Foster, who had suggested that I take some electric courses to prepare for the job. Once I became an electrician, Charles Foster, my foreman, would often send me with Bill Rivers to repair anything that had to do with electronics. Bill Rivers was good at troubleshooting electronic equipment, and well, he was generally a good troubleshooter when he wasn’t getting himself into trouble.

I remember the morning when Charles told me to go with Bill to go fix the incessant humming that was coming over the PA system…. “What?” I asked him. “I can’t hear you over the loud hum coming over the PA system.” — No not really… We called the Gai-tronics PA system the “Gray Phone” because the phones all over the plant where you could page people and talk on 5 different lines was gray.

Gaitronics Gray Phone

Gaitronics Gray Phone

I walked into the electric lab where Bill Rivers was usually hanging out causing Sonny Kendrick grief. I hadn’t been in the electric shop very long at this point. I think it was before the time when I went to work on the Manhole pumps (see the post Power Plant Manhole Mania). In the lab there was an electric cord going from a plug-in on the counter up into the cabinet above as if something inside the cabinet was plugged in…. which was true. I asked Bill what was plugged in the cabinet and he explained that it was the coffee maker.

An old Coffee pot like this

An old Coffee pot like this

You see, our industrious plant manager had decided that all coffee at the plant had to come from the authorized coffee machines where a dime had to be inserted before dispensing the cup of coffee. This way the “Canteen committee” could raise enough money to…. uh…. pay for the coffee. So, all rogue coffee machines had to go. There was to be no free coffee at the plant.

So, of course, the most logical result of this mandate was to hide the coffee maker in the cabinet in case a wandering plant manager or one of his undercover coffee monitors were to enter the lab unexpectedly. Maintaining the free flow of coffee to those electricians that just had to silently protest the strong arm tactics of the Power Plant Coffee Tax by having a sort of… “Tea Party” or was it a “Coffee Party”.

I told Bill Rivers that Charles wanted me to help him fix the hum on the gray phones. Bill Rivers said, “Great! Then let us play a game. let’s call it, ‘Treasure Hunt’.”

Bill reached up in one of the cabinets and pulled out a blue telephone test set. I’m sure you must have seen a telephone repairman with one of these hanging from his hip. ” Oh boy.” I thought. “A new toy!”

Telephone Test Set

Power Plant Telephone Test Set

I grabbed my tool bucket from the shop and followed Bill Rivers out into the T-G basement. This is a loud area where the steam pipes carry the steam to the Turbine to spin the Generator. It is called T-G for Turbine Generator. Bill walked over to a junction box mounted near the north exit going to unit 1. He explained that except for the gray phones in the Control-room section of the plant, all the other gray phones go through this one junction box.

Bill said that the game was to find the Gray Phone ghost. Where is the hum coming from? He showed me how the different cables coming into this one box led to Unit 1, Unit 2, the office area and the coal yard. I just had to figure out which way the hum came from. So, I went to work lifting wires off of the terminal blocks. We could hear the hum over the gray phone speakers near us, so if I were to lift the right wires, we should know right away that I had isolated the problem.

Gray Phone Speaker

Power Plant Gray Phone Speaker

We determined that the noise was coming from Unit 1. So we took the elevator halfway up the boiler to another junction box, and then another where we traced the problem to a gray phone under the surge bin tower. It took 4 screws to remove the phone from the box. When I did, I could clearly see the problem. The box was full of water. Water had run down the conduit and into the phone box.

Bill Rivers told me that now that we found the problem, we wanted to make sure it didn’t happen again, so we drilled a small weep hole in the bottom of the box, and we took plumbers putty and stuffed it into the top of the conduit where it opened into a cable tray.

A tub of Power Plant Plumbers Putty

A tub of Power Plant Plumbers Putty

The box would fill with water when the labor crew would do coal cleanup. On labor crew we would spray the entire surge bin tower down with high powered water hoses to wash off all the coal dust. Each time, some water would end up going down the conduit into the gray phone until it grounded the circuit enough to cause a hum.

Bill and I continued searching throughout the plant for phones that were causing a hum. Most were caused by water in the box. Some were caused by circuits that had gone bad (most likely because they had water in them at some point). Those we took to the electric shop lab where we played a different kind of treasure hunt. — Let’s call it…. Finding the bad component. It reminded me of an old video game I had bought for my brother for Christmas that winter when I gave him an Intellivision (so I could play with it). It was the latest greatest video game console at the time.

An Intellivision Game Console

An Intellivision Game Console

I had given my brother a game called “Bomb Squad”. Where you had a certain amount of time to diffuse a bomb by going through a circuit board cutting out components with some snippers. If you cut the wrong connection, you had to hurry up and solder it back on before the bomb blew up.

Bomb Squad. It even talked to you and a siren went off if you were going to blow yourself up.

Bomb Squad. It even talked to you and a siren went off if you were going to blow yourself up.

That’s what we were doing with the Gray Phones. We were testing the different components until we found one that wasn’t working correctly. Then we would replace that transistor, or capacitor, or resistor, or diode, and then test the phone by plugging it in the switchgear gray phone box and calling each other.

I have a story later about someone using this technique while fixing gray phones, only he would call himself on the gray phone where I would call Bill and Bill would call me. Someone misinterpreted this and thought the person was trying to make everyone think he was more important because he was always being paged, when he was only paging himself. He was removed from fixing gray phones for this reason, even though he was only person at the plant in Mustang Oklahoma that knew a transistor from a capacitor.

So, why am I going on about a seemingly boring story about fixing a hum on a PA system? I think it’s because to me it was like a game. It was like playing a treasure hunt. From the day I started as an electrician, we would receive trouble tickets where we needed to go figure something out. We had to track down a problem and then find a solution on how to fix it. As I said in previous posts, it was like solving a puzzle.

Each time we would fix something, someone was grateful. Either the operator or a mechanic, or the Shift Supervisor, or the person at home vacuuming their carpet, because the electricity was still flowing through their house. How many people in the world can say that they work on something that impacts so many people?

Well… I used to feel like I was in a unique position. I was able to play in a labyrinth of mechanical and electrical equipment finding hidden treasures in the form of some malfunction. As I grew older, I came to realize that the uniqueness was limited only to the novelty of my situation. If you took all the power plant men in the country, they could probably all fit in one large football stadium. But the impact on others was another thing altogether.

The point I am trying to make is that it was obvious to me that I was impacting a large portion of people in the state of Oklahoma by helping to keep the plant running smoothly by chasing down the boiler ghosts and exorcising the Coalyard demons from the coal handling equipment. Even though it isn’t so obvious to others, like the janitor, or the laborer or the person that fills the vending machine. Everyone in some way helps to support everyone else.

A cook in a restaurant is able to cook the food because the electricity and the natural gas is pumped into the restaurant by others. Then the cook feeds the mailman, who delivers that mail, that brings the check to the person waiting to go to the grocery store so they can buy food that was grown by some farmer who plowed his field on a tractor made in a huge tractor factory by a machinist after driving there in a car made by a manufacturer in Detroit who learned how to use a lathe in a Vocational school taught by a teacher who had a degree from a university where each day this person would walk to class during the winter snow wearing boots that came from a clothes store where the student had bought them from a store clerk that greeted people by saying “Good Morning! How are you today?” Cheering up all the people that they met.

I could have walked into the lab and told Bill Rivers that Charles wanted me to help him find the hum in the PA system and he could have responded by saying, “Oh really? Good luck with that!” Instead he said, “Let’s go play a game. ‘Treasure Hunt!” This attitude had set the stage for me as a Power Plant Electrician: “Let’s go have some fun and fix something today!” Where would that cook have been today if the power had gone out in his restaurant that morning all because an attitude had gotten in the way….. I wonder…

Comments from the original post:

  1. Ron Kilman June 15, 2013:

    Great story! It’s neat how God puts us in teams to “fix stuff” and make life happen.

  2. Monty Hansen August 16, 2013:

    I wonder why they don’t make ‘em bright yellow or some other color easy to spot in an emergency? Anyway, I remember this one gray phone/speaker we had & when you’d wash down the basement if you accidently got water in it, it would bellow throughout the plant like a sick cow moose until it finally dried out!

    1. Plant Electrician August 16, 2013:

      Thanks Monty, I remember having to stuff putty down the end of conduit from a cable tray to gray phones so that water wouldn’t run down them during washdown. We pulled a gray phone out of the box one day and water just poured out of it. We took to drilling a small hole in the bottom of some of them just to let the water drain out.

A Slap in the Face at a Gas-fired Power Plant

Originally posted June 21, 2013:

Archimedes once said, “Give me a lever long enough and a fulcrum on which to place it, and I shall move the world.”  Thanks to my high school math teacher Robert Burns, I have always admired Archimedes.  I remember the day he was talking about him in class, and he was explaining how Archimedes had sat down in the bathtub and when the water overflowed, and he suddenly realized how to calculate the volume of the king’s crown, he jumped out of the tub and ran down the street in his birthday suit yelling “Eureka!  Eureka!”  Meaning… I have found it!  I have found it!  I especially remember Mr. Burn’s eyes tearing up as he told this story.  To Mr. Burns, mathematics was an adventure.  He instilled this love into me.

So, how does a discussion about Archimedes tie into a story about a Gas-fired Power Plant in central Oklahoma?  Well it does, or it did, on December 19, 1985.

The day began with my drive from Oklahoma City, where I was staying, to Harrah, Oklahoma where I was on overhaul at a power plant called Horseshoe Lake Plant.  The lake must have been named Horseshoe Lake for the obvious reason that it was shaped like a Horseshoe as it wrapped around the north part of the plant.

I suppose this lake was originally used to cool the condenser water once the steam had been used to turn the turbine, but it was much too small to be used by the units that were in operation when I was at the plant.  Instead it was a Fish farm where Tilapia were raised.

A Power Plant Tilapia

A Power Plant Tilapia

I wrote about working at this plant on this overhaul in an earlier post called “Bobbin’ Along with Bob Kennedy“.  This morning when I arrived, I figured I would be working in the shop repairing more of the older open-faced motors with their sleeve bearing and cambric insulation.  It started out that way.

An example of an old GE open-faced motor

An example of an old GE open-faced motor

One time during the morning, Ellis Rook, the electrical Supervisor came up to me and started talking to me about the ROLM phone computer.  He knew I had experience working on the Phone system.  I had been trained by the best even before I had gone to Muskogee to take a class.  Bill Rivers at our plant had taught me how to make “moves and changes” and how to troubleshoot the entire plant’s phone system without ever leaving the lab.

A ROLM Phone Computer

A ROLM Phone Computer

Anyway.  Ellis Rook told me about the problem they were having with the phone system that day.  He told me what had been done to try to fix the problem.  I was thinking of a few things I would try (even though I was still more of a Rookie than Ellis Rook — ok.  I couldn’t resist that one).  I had been an electrician in training for just over 2 years, which still made me a rookie.

I originally thought Ellis had approached me for ideas on how to fix the problem, so I was formulating some answers in my mind while he was going on… then he said, “What I do every time to fix any problem is just reboot the computer.” — ok.  He wasn’t seeking advice.  He was seeking approval.  So, I looked at him with as blank of a stare I could and just nodded and replied, “Well, that usually does it.”  — Nevermind that it took about 25 minutes for one of these old ROLM computers to reboot and during that time all communication with the outside world was cut-off.

This was when I remembered a story that Bob Kennedy had told me about Ellis Rook.

One day, he took another electrician with him to inspect the exciter collector rings on one of the units.  The exciter is connected to one end of the generator usually (though if I’m not mistaken, the exciter house was off to one side), and it spins at 3600 rpm.  It is not coincidental that this is 60 cycles per second, which is how fast the electricity alternates between positive and negative in your house.  This is exactly why the electricity alternates that fast.  Because that is how fast the turbine-generator is spinning.

Anyway, Ellis had taken a strobe light with him to go inspect the collector rings on the exciter because there was some indication that a fuse had blown on one of the collectors.  Using the strobe light, you could set it to blink at 3600 times per minute and the collector rings spinning at 3600 rpm would appear to stand still.

A typical strobe light

A typical strobe light

By slowly adjusting the rate that the strobe light was flashing, you could rotate the shaft slowly and inspect it just as if it was standing still, even though in reality it was still spinning at 3600 rpms (the same speed as the lawn mower in the post:  “Something is in the Water at the Muskogee Power Plant“).

After examining the shaft for a bit, they located the blown fuse.  When the fuse blew, a little indicator would stick out so it could easily be seen.  Ellis Rook slowly rotated the shaft around until the fuse was in a good position and then stopped the shaft from rotating by setting the strobe light to the exact same rate that the shaft was rotating.

Then Ellis said something that would go down in the Annals of History at Horseshoe Lake.  He told the electrician to change out the fuse.  —  Ok.  Stop and think about this for a minute.  The room where the collector rings are is normally dark, so all they can see is this turbine shaft in front of them and it looked like it was standing still.  Forget the roar of the spinning turbine and just chalk it up to a loud fan running.

Luckily the electrician wasn’t lulled into a false sense of security and didn’t put his hand forward to remove the fuse.  That would have  easily have been the last thing he would have ever done (as a live human being).  — There has to be a good murder mystery plot involving a strobe light.  I’m sure one of the great writers at WordPress can come up with one.  I can think of a couple myself.

Anyway, when Ellis Rook told me how he fixed the telephone computer problems by rebooting the computer, this story flashed through my mind for about 3 seconds.  I think I put my hands in my back pocket just for safe keeping.

Anyway.  I ate lunch in the electric shop office with my ol’ “Roomie” Steven Trammell, (We have called each other roomie from the time we were in Muskogee on overhaul in 1984.  See the post about Muskogee in the link above.  To this day, we call each other roomie, as we have kept in touch throughout the years).  While I was sitting there arguing with Art Hammond about something (See the post:  “Power Plant Arguments with Arthur Hammond“) I was reading an instruction manual about some electronic sensor that could tell you the percentage open a series of valves all in one little box.

Reggie Deloney had been working with the engineer on this valve detecting device for the past 4 weeks, and couldn’t get it to work.  The engineer asked me if I would look at it to see if I could figure out what was wrong with it, because it wasn’t working at all…. It would work every now and then, but then it would stop.

When I read the manual I noticed that there was a “common” in the circuitry and that Reggie and the engineer had assumed that the common was the same as the “ground”.  This usually isn’t true in electronic circuits as it is in regular electrical wiring.  So, I stood up from where I was lounging back reading the pamplet and lifted the common wire up so that it wasn’t touching the metal cart, and suddenly the valve indicator worked.

When Reggie returned from lunch, I excitedly told him what I had found.  He looked a little astonished, so I showed him.  He had only spent the last 4 weeks working on this.  So, I went into the shop and worked on another motor.

Later I walked into the office figuring that Reggie had told the good news to the engineer.  He was sitting there with the engineer scratching their heads still trying to figure out why the instrument still wasn’t working.  So, I picked up the wire so it wasn’t touching the cart, and said.  “See?  Works.”  Reggie with a very irritated voice said, “Yes!  You figured it out!”  He looked at me with a look that said, “Get out of here!”  So, I left.

Art, who was listening said, “I don’t think Reggie is ready to figure it out yet.”  Then I got it.  Oh.  I see…  It is nice and cool and clean in the office.  The engineer wasn’t going to figure it out on his own….   Just a week or so left of overhaul….

About that time, Bob Kennedy, my acting A Foreman told me to go with Bill Thomas and help him out.  Bill was from our plant and was a welder.  He was working out of our shop to help us out with any mechanical needs we had from welding to uncoupling pumps and fans and realigning motors and any other stuff.  Now… I know that Bill Thomas had a nickname.  But I usually called people by their real names, so I only remember him as Bill Thomas.  Maybe a Power Plant Man reading this post will remind me of Bill’s nickname.

This is where Archimedes comes into the story.

So, Bill Thomas had been working on a cooling water fan structure all morning single-handed lifting it up.  It weighed somewhere between 50 to 75 tons.  um… yes…. I think that is about it… about 100,000 pounds.  yet, Bill using nothing but the muscles in his arms and back had been lifting this monstrosity off of the ground.  Like Archimedes who lifted an entire ship out of the water once using a lever.

Bill was lifting the top round part off of the ground so that he could work under it.

Bill was lifting the top round part off of the ground so that he could work under it.

You see.  With True Power Plant Men, you really don’t ever hear that something “can’t” be done.  Bill had to work under this large round hunk of metal, so he had to pick it up. After spending two hours lifting it with only his two arms spinning a huge chain-fall, he had managed to lift the structure 2 inches from the ground. — well.  No one said anything about tossing it in the air… just lifting it off the ground.  He still had about 22 inches more to go.

This is a 3 ton chain-fall.  The one we were using was more than 10 times bigger

This is a 3 ton chain-fall. The one we were using was more than 10 times bigger

This was where I came in.  Did I tell you this plant was old?  Well it was.  They didn’t have a lot of electricity in this building we were in, and there wasn’t an electric hoist, so Bill had to pull a chain that went around a pulley that turned a shaft to a gearbox that would slowly (real slowly) lift something huge.  So, the Power Plant Men from this plant had created a “tool” to make this job faster.

Bill had pulled an air compressor over to the building and had hooked the air hose up to the special tool.

This is the exact size and type of air compressor

This is the exact size and type of air compressor

This was going to make his job much faster.  There was only once catch.  He needed an extra weight.  I was the extra weight that he needed.

You see.  The special tool was an air powered grinder.

An air powered grinder.  Only the one we used was much bigger

An air powered grinder. Only the one we used was much bigger

And it was mounted to a piece of plywood.  the grinding wheel had been replaced with a pulley.  The idea was to stand on the plywood and step on the lever that operated the grinder so that it would spin the pulley.  The chain for the chain-fall would fit through the pulley assembly.

Bill had asked the person that gave him this special tool what happens when the chain snags.  They said, that’s when you need the extra weight.  They explained to Bill that when two people are standing on the plywood, they will be able to overpower the grinder so that it can’t pull itself out from under them.  If there isn’t enough weight on the plywood, then if the chain snags, the special tool will slide across the floor and attempt to climb up to the top of the chain-fall until someone lets off of the lever that operates the grinder.

So.  I was the extra weight.  Not that I was all that big at the time.

Anyway.  The next thing I knew, I was standing on the plywood, and Bill was operating the large grinder with his foot and we were lifting the large cylinder off of the ground.  Before long we had it at least a foot up.  Bill had put some stops under the cylinder in case we had to set it down for some reason, it wouldn’t have to go all the way to the ground.

That’s when it hit me….  No.  I didn’t suddenly remember that I hadn’t had any chocolate for lunch (though, that would have been a tragedy).  No.  That is when as I was watching the chain spin through the pulley at breakneck speed, the chain suddenly went taut.  As the chain became snagged in the chain-fall, the chain whipped up, and before I could perceive what had happened I found myself lifted off of the ground and being thrown backward.

The chain had flown back and slapped me across the face, sending my hardhat flying and shattering my safety glasses.  I ended up on my back about 5 feet from where I had been standing.  Bill rushed to my side to check if I was all right.  I checked myself out and decided that I was going to be all right.

I told him I needed to go get another pair of safety glasses from the tool room.  he looked at my eyes and said.  “Boy.  That is really going to be a shiner tomorrow.”  Evidently, I was developing a black eye.  I was thinking… “Great!  And I’m getting married in two days.  I can just see my wedding pictures.”  (I can see myself trying to explain to my children in the future that  – “No. Your mother didn’t sock me in the eye during the wedding”).

I went to the tool room and checked out a new pair of safety glasses:

The first safety glasses we had didn't have side shields

The one on the bottom is the kind of safety glasses we had at the time

When I returned to the electric shop, Bill Thomas and Arthur were there.  Everyone was saying the same thing.  “Boy!  That is sure going to be a shiner tomorrow.”

A little while later, Ellis Rook came in the shop and said that Larry Hatley (the plant manager) wanted to talk to me.  So, I followed Ellis to the Plant Manager’s office.  Larry asked me if I was ok.  He wanted to know if I needed medical attention.  I assured him that I was all right.  My safety glasses had protected me.  They had been destroyed in the process, but I was just fine.  I think as I left I heard Larry say under his breath, “boy… that is going to be a shiner tomorrow.”

Well.  The next day (December 20, 1985)  when I showed up at work (my last day there for overhaul before leaving to be married the following day), everyone came around to look at my eye.  There wasn’t anything to see really.  Any swelling had gone down over the night, and my face was back to it’s regular… um…. tolerable self.

The people I worked with the fall of 1985 at Horseshoe Power Plant treated me like family while I was there.  That was the way it was when you worked with True Power Plant Men.  I cherish their memory.

Comment from original post:

  1. Ron Kilman June 22, 2013:

    Great story! The manager at HLS was Hatley (with a “t”). Larry and I were good friends. He had flown airplanes some (as had I) so we swapped piloting adventures, some of which were actually true. Larry was a good guy.

Importance of Power Plant Backup Battery Preventative Maintenance

The very last thing I ever learned in High School was the importance of Backup Battery Preventative Maintenance. In fact, the entire senior class of 1978 at Rockbridge High School in Columbia, Missouri learned this lesson at the same time. It was during the graduation ceremony in May while the students were walking across the stage to receive their diplomas.

I had already received mine and I was back in my seat sitting between Tracy Brandecker and Patrick Brier (we were sitting alphabetically. My name is Breazile). Pat was sitting on my left and Tracy was on my right. We were grinning from ear-to-ear to be graduating. My friends from the second grade, Mark Schlemper, Russell Somers and Brent Stewart had just walked across the stage in the gymnasium while a storm raged outside. As my friend from the fifth grade forward, Matt Tapley was walking across the stage there was a loud crack of thunder and the sound of an explosion as the lights went out.

Matt Tapley has albinism, giving him white hair and skin. In his black robe, the entire class witnessed Matt’s head bobbing up and down in the faint light given off from the emergency lights to either side of the stage as he was bowing to his classmates. We all clapped. The clapping soon turned to laughter as the emergency lights quickly dimmed and went entirely out within a minute.

An emergency light

An emergency light

As we sat in total darkness waiting for some resourceful faculty member to make their way to the hidden fallout shelter in the basement of the school to retrieve the portable generator and a spotlight, I was amazed by how quickly the emergency lighting had failed. The transformer to the school had been destroyed by the lightning strike so we finished the ceremony by the light of the large spotlight from the back of gym. My thought was that the school is only 4 years old and already the emergency lighting is too old to stay lit long enough to even begin evacuating the building, if that was what we had intended to do.

Fast forward to the spring of 1984. I had become an electrician a few months earlier. As I was learning the electrical ropes, I learned the importance of Preventative Maintenance in a power plant setting. The majority of an electrician’s job when I first joined the electric shop was doing “Preventative Maintenance”. I have some horror stories of bad preventative maintenance that I will share much later. I will point out now that most Americans know of some stories themselves, they just don’t realize that the root cause of these major failures were from a lack of preventative maintenance.

A power plant, like the emergency lights in the High School, has a battery backup system, only it is on a grand scale. There are backup batteries for every system that needs to remain online when there is a total blackout of power. These batteries needed to be inspected regularly. We inspected them monthly.

At first, I had done battery inspections with various electricians. Some people didn’t seem to take this task very seriously. I remember that when I did the inspections with Mike Rose, he usually finished by taking a gallon of soda water (a gallon of water with a box of baking soda dissolved into it) and pouring it all over the batteries.

My bucket buddy, Diana Lucas (Dee), on the other hand, took a different approach. We carefully filled each cell with just the right amount of distilled water. Then she showed me how to meticulously clean any corrosion from the battery posts using a rag soaked in the soda water, and then she would paint the area on the post where the corrosion was with No-Ox grease.

A jar of No-Ox Grease (No-Ox means No Oxide)

A jar of No-Ox Grease (No-Ox means No Oxide)

When I say batteries, you may think that I’m talking about batteries like you have in your car, or even in a large piece of equipment like a big dirt mover. Some of the batteries were the size of a battery used in a large dozer or dirt mover:

A battery used in a large dozer

A battery used in a large dozer

Some of the batteries that we inspected were of this type. They were usually hooked up to generators that could be started up in case all the power was out and we needed to start up a diesel generator. However, this was just the puppies when it came to the Station Power Batteries. These were some serious batteries:

The battery shown on the left is about the size of a small file cabinet

These are the type of UPS Station batteries used at the plant. The battery shown on the left is about the size of a small file cabinet

As big as these batteries are, it takes 58 of them for each system to come up with a 130 volt circuit. That’s right. 58 of these batteries all in a series. The station batteries are all in rooms by themselves known as…. “Unit 1 and Unit 2 Battery rooms”. Smaller station battery sets are found at different locations. Today, those places include the relay house in the main substation, the Microwave room on the roof of #1 boiler. The River pumps, the radio tower building, the coalyard switchgear, Enid Turbine Generators and the Co-Generation plant in Ponca City. I’m sure I’m leaving some out. Maybe a current electrician at the plant can remind me of the others in a comment below. Each of these locations have approximately 58 station batteries.

While I was still a novice electrician, one morning in May I was told that I was going with Dee and Ben Davis to Enid to a Battery training class at an electric company office where the manufacturer (C&D) was going to go over the proper maintenance of the station batteries. Ben drove the pickup. I remember sitting in the middle between Dee and Ben both going and coming back from our lesson on Battery Preventative Maintenance….

Interesting that Ben was sitting to my left and Dee to my right that day… just like Pat and Tracy during the graduation ceremony 6 years earlier to the month when we first learned the impact of bad preventative maintenance on backup batteries. This time we were learning how to prevent the problem I had witnessed years before. I don’t know why I draw parallels like that. It just seem to make life a little neater when that happens. I don’t remember Ben and Dee grinning ear-to-ear like Pat and Tracy were the night we graduated from High School, but I can assure you, I was the entire 45 minutes going to Enid and the 45 minutes going back to the plant.

Since I had been trained for battery maintenance, I suppose it was like Andy Griffith becoming the Permanent Latrine Orderly (PLO) in the movie “No Time For Sergeants”. I was able to go to town inspecting all kinds of backup batteries.

Andy Griffith as Permanent Latrine Orderly in No Time for Sergeants grinning ear-to-ear

Andy Griffith as Permanent Latrine Orderly in No Time for Sergeants grinning ear-to-ear

Gene Roget (pronounced with a french accent as “Row Jay” with a soft J) was a contract electrician when I first became an electrician in the shop. I wrote about him in the post New Home in the Power Plant Electric Shop. He was a great mentor that taught me a lot about how to be an electrician. He taught me how to use all the different tools in my tool bucket. He taught me how to bend conduit and make it come out the right length on both ends…

He especially taught me the importance of doing a “pretty” job when running wire or conduit or just rewiring a motor. I remember Gene stopping one day when we were walking to the precipitator and he paused to look up at the transfer tower. I asked him where he was looking. He said, “I’m just admiring the wonderful job someone did bending that set of conduit. that’s a perfect job! Just perfect!”

Anyway, Gene and I were given the task of checking all the batteries in the emergency lights throughout the plant. It happened that the emergency lights at the plant were all about 5 years old. Probably about the same age as the lights were in the high school the night of our graduation. The lights in the plant had wet cells. Which meant that you had to add distilled water to them like you do in your car, or in the station batteries. This amounted to a pretty large task as there were emergency lights stationed throughout the plant.

We found many of the lights that would never have been able to light up enough to cause a cockroach to run for cover. We took the bad ones back to the shop to work on them. A lot of the batteries had gone bad because they had never been checked. They have a built-in battery charger, and some of the chargers were not working. I drew a wiring diagram of the charger so that we could troubleshoot them and replace components that had gone bad.

All of this was like a dream to me. At the time I couldn’t think of any other place I would rather be. I loved taking things that were broken and fixing them and putting them back into operation. Eventually we decided to change the emergency light batteries to dry batteries. Those didn’t need water. We could pull out the six wet cells from each emergency light box and just plug the new batteries in place. This made a lot more sense. Who has time to go around regularly and check 50 or 60 emergency lights every 3 months? Not us. Not when we were trying to save the world.

Back to the Station Batteries:

Just to give you an idea of how important these batteries are, let me tell you what they are used for…. Suppose the power plant is just humming along at full power, and all of the sudden, the power goes out. It doesn’t matter the reason. When there is a blackout in a city, or a state, be assured, the power plant itself is in a blackout state as well. After all, the power plant is where the electricity is being created.

In the plant there is large equipment running. The largest and most valuable piece of equipment by far in a power plant is the Turbine Generator. The entire plant exists to spin this machine. As big as it is, it spins at 3600 revolutions per minute, or 60 times each second. In order to do that, oil has to be flowing through the bearings otherwise they would burn up almost instantly. This would cause the generator to come to a screeching halt — and I mean “screeching!”

A turbine Generator Room at a nuclear plant with a waxed floor!

A turbine Generator Room at a nuclear power plant with a waxed floor!

So, in order to stop a turbine generator properly, when a unit is taken offline, once it has coasted to a smooth stop, the turbine has to be engaged to something called a “Turning Gear” which slowly rotates the turbine generator. This is turned off only when the shaft has cooled down. Without this, you might as well call General Electric and order a new one.

So, one of the most important things the station batteries do is run emergency oil pumps that engage immediately when the power is cutoff from the plant. This allows the turbine generator and other important equipment throughout the plant to slowdown and come to a stop gracefully in case the power is instantly gone.

I will write a story later about a day when this happened at our plant. The moments of confusion, and the quick decisions that had to be made to keep the unit 1 boiler from melting to the ground. Rest assured that throughout this time, the emergency oil pumps had kicked in. The station batteries did their job when they were called upon. While the control room operators were performing their emergency tasks to the letter and the electricians were scrambling to come up with a workable solution to an unforeseen problem, the turbine-generator, the PA (Primary Air) fans, the FD (Forced Draft) Fans, the ID (Induction) fans were all coasting down as the groundwork was being laid to quickly restore power.

Someone in an office in the middle of Oklahoma City may have noticed their lights flicker for a moment. Maybe they dimmed slightly…

If not for the proper maintenance of the power plant station batteries, the lights would have possibly gone dark. Someone would have had to go looking for the portable generator and the spotlight. Ceremonies in progress may have to continued under candlelight.

Placed on Light Duty at the Power Plant

Originally posted July 19, 2013:

In another profession being put on light duty may mean that you don’t have to work as hard as everyone else.  When an electrician is put on light duty it means something else entirely.  I think I calculated the number of lights and it was well over 10,000 light bulbs in the coal-fired power plant in North Central Oklahoma.  Ideally you would think that every one of the lights should be in good working order.

Electricians don’t call a light bulb a light.  The light is the fixture.  The bulb is called a “lamp”.  So, for the rest of this post I’ll call the light bulbs “lamps”.

You may think that it’s pretty straight forward to go change out lights (oh.  I mean… lamps), but it’s not.  You see, it isn’t like in your house where you have the regular light bulbs everywhere with just different shapes and wattage.  Sure, there were different Watts for the different lamps, but for a good number of the lights, they varied by voltage as well.

Not only that, but these lamps were different types of lights.  Most of which are not incandescent (well… now that the government has seen fit to force the lighting industry to stop making incandescent lamps altogether, I guess it wouldn’t seem odd to the younger folks).

A descriptive picture of an Incandescent lamp found at www.techlinea.com

A descriptive picture of an Incandescent lamp found at http://www.techlinea.com

In the office areas and places like the main switchgear 4 foot fluorescent lamps were used.  Each 4 foot fluorescent lamp is 40 watts.  Just because it is 40 watts, it doesn’t mean that the voltage is low.  It can take up to 650 volts to start up a fluorescent lamp.  A Fluorescent lamp actually has a gas in it that causes a coating on the glass to glow when a current flows across the gas.

A fluorescent Lamp

A fluorescent Lamp

Besides the typical fluorescent lamps, the majority of the rest of the lamps in the plant were various sizes of Mercury Vapor lamps.  (now replaced with Sodium Vapor).

Before you become all twisted about using Mercury Vapor to light up a power plant because of the environmental impact, I think I should point out that even though a fluorescent lamp is filled with an inert gas like argon, it is mixed with Mercury vapor as well, and the phosphorous coating on the glass has mercury in it also.

So, if you have fluorescent lamps in your house…. Well, there you go.  And you know those lamps that are used to replace your old incandescent light bulbs….. Yep… and they have other kinds of hazardous metals as well.  I suppose it is good for the environment to take those hazardous materials out of the earth and put them in lamps in your houses.  Isn’t that improving the environment?

The thing about using Fluorescent lamps and Mercury Vapors and Sodium Vapor lamps is that they all use different voltages.  So, in order for them to start up and stay running, the voltages have to change from the start up voltage to the operating voltage.  Each lamp has it’s own transformer designed just for that one type of lamp.  It is placed in the light fixture for the lamp.

You can tell this is a 100 Watt Mercury Vapor lamp because of the 10.  If it had a 25, then it would be a 250 watt lamp.   Following the same logic if it has a 75 on it, then it is a 75 watt lamp..... oh...well.. the logic is there somewhere

You can tell this is a 100 Watt Mercury Vapor lamp because of the 10. If it had a 25, then it would be a 250 watt lamp. Following the same logic if it has a 75 on it, then it is a 75 watt lamp….. oh…well.. the logic is there somewhere

If the light glows blue, then it is mercury vapor.  If it is orange then it is a sodium light.  Your street lights are the same way.  Well.  Now there is also Halogen lamps which shine white.

Besides these different type lamps, we also had some super special lights.  We have the flashing lights on the smoke stack and the red blinking light on the top of the radio tower.  The lights that flash on the smoke stacks are really flashbulbs.

A flash tube used in a smoke stack beacon that can easily be seen 50 miles away at night.  Especially when the day time setting is still on

A flash tube used in a smoke stack beacon that can easily be seen 50 miles away at night. Especially when the day time setting is still on

Our smoke stacks are 500 feet tall with beacons at the 250 foot level and the 500 foot level.  Not only did you have to change out the bulb, but you often had to change out the large capacitors and the circuit boards that had been fried by a passing lightning storm.

You may have heard that with the older style Television sets that had a picture tube (before the flat screen TVs came around), that you could electrocute yourself by taking the cover off the back of the TV and working on it, even though you unplugged the set from the wall before you started.  A few movies used this in the plot.  Robert T. Ironside even used it once in an episode during the first season.

Robert T. Ironside played by Raymond Burr

Robert T. Ironside played by Raymond Burr

Well.  The Stack lights are like that.  When we opened up the light fixture to work on the flash tube or the circuits inside the first thing you did was take a metal rod with a wooden handle and a wire attached with a clip on the end and clipped the wire to the handrail.  Then turning your head the other way, you placed the metal rod across each of the large capacitors in the box.   Invariably, one of the capacitors would let out a loud pop that would echo across the lake…. oh, and leave your ears ringing.

Once the voltage was discharged from all the capacitors, you knew it was safe to go to work fixing the light.  The lights had a day and a night mode, and the difference was how many times the flash tube flashed when it discharged.  What I mean to say is that it wasn’t just one flash.  It is really a series of flashes closely timed to look like one flash.  The number of flashes and the timing between the flashes determine how bright the flash is.

At night the flash was much dimmer because it didn’t need to be so bright.  When it was stuck in the day mode at night the farmers for a 30 mile radius would be calling saying they can’t sleep because every 6 seconds their bedroom would light up as the smoke stack lights would blink.

The Lake on a hill with the power plant in the distance at sunset

The Lake on a hill with the power plant in the distance at sunset

I thought I would just put that picture in there so you could see how pretty the plant looked from across the lake at sunset.  To me it looked like a big ship on the horizon.

I mentioned above that there was a radio tower that had a light on it that needed to be changed when it burned out.  The actual lamp looked a lot like a regular incandescent bulb in your house, but it was different.  It was designed just for this job.  It didn’t burn out very often.  Ok.  I can see your look of disbelief, so here is a picture of one:

A radio tower light bulb

A radio tower light bulb

Yeah, looks just like something in your house.  Doesn’t it?

Anyway.  I changed out the light at the top of our radio tower which is only about 200 feet tall.  It looked like the following picture:

Our tower was like this only it didn't have a safety pole up the side for a lanyard.

Our tower was like this only it didn’t have a safety pole up the side for a lanyard.

I had to climb to the top of this tower to replace the red flashing light.  I was by myself when I did it.  Bill Bennett handed me the bulb that had been specially ordered and asked me if I would do it.  If not, they could call Oklahoma City and have the line crew come down and change it.  I told him I could do it.  The tower wasn’t that tall, and I had shimmied around the top of the smoke stack before at 500 feet with only a slight urge to panic.

I changed the lamp out without incident.  I know that some people have a much more interesting job changing these lights out than I had.  Our radio tower was only 200 feet tall.  Here is a video of someone that had to climb a tower 1768 feet high.  You can see the beacon when they reach the top of this radio tower:

if your browser doesn’t play the video from the picture try this link:  “Climbing a 1768 foot tower“.

Ok.  That is crazy!  Wouldn’t dropping someone from a helicopter onto the tower using a safety line be safer?

My last story about being on light duty at a power plant is about when Ted Riddle and I were working at the gas-fired power plant near Mustang, Oklahoma.  I talked about the time that Ted and I worked at this plant in the post “Working Power Plant Wonders with Willard Stark

While we were there after they found out that we were electric conduit running fools, they gave us all sorts of jobs running conduit all over the plant.  One job they showed us was in an area that was dark.  All the lights were out in this area.  The foreman explained where the light bulbs were kept.  They were just the regular incandescent lights like the normal lights you would have in your house.

Well… Ted and I had both been put on Light Duty at our plant, and we knew that when we went to change out one light, we were supposed to change out all the lights that were out.  So, Ted and I each grabbed a box and a ladder and headed up to the boiler enclosure to change lights.

After lunch, the foreman came running up to us yelling, “What did you do?  You used up all of the light bulbs!”  Well.  Yes.  We had used up the lights, but now when you go up on the boiler you can see where you are going.  The foreman then explained to us  that this little plant didn’t have the same kind of budget that the new big plants had.  They couldn’t afford to just go around replacing all the lights whenever they burned out.  They only put in a light when someone has to work in that area.  We had lit the entire place up like a Christmas tree.

Ok.  Take a note Jan… Don’t replace all the lights if they are incandescent.

Ok (again), that wasn’t quite the last story.  Let me tell you some more about replacing Fluorescent lamps in our Coal-fired power plant.  When we were placed on Light Duty, we would grab a couple of boxes of 30 lamps from the pallet in the main switchgear and go to work.

In the main switchgear the lights were up high, so we used a 10 foot ladder with a stand on the top of it (No.  I don’t mean like a Deer stand…. geez… Power Plant men…. always thinkin’ ’bout huntin’).  Actually it is called a Platform ladder:

This is a 6 foot platform ladder.  Ours was 10 foot and very wobbly

This is a solid 6 foot platform ladder. Ours was 10 foot and very wobbly

I didn’t like using this wobbly ladder when I was by myself.  besides being wobbly, the thing weighed a ton.  So, I would take a smaller ladder and put it on top of the breaker cabinets and climb on top of them.  The only problem here was that I couldn’t get directly under the lights, so I would end up reaching out to one side to change a light while I was standing on a ladder on top of a seven foot cabinet.  Not a pretty sight if someone safety minded walked in.

I felt safer doing this than standing way up in the air on a 10 foot wobbly platform ladder.  I always had the feeling that if I sneezed, the ladder would topple over.  The rule of thumb was to keep your belt buckle within the rungs on the ladder.

When we were done changing out fluorescent lamps, we usually had a stack of boxes of burned out lamps.  We couldn’t just throw them in the dumpster because they were a safety hazard as they were.  We had to break each bulb.  We found that we could take a box of 4 foot fluorescent lamps and back the truck over it and it would let out a low but loud boom that sounded like a cannon going off.

The ingenious electricians invented a bulb busting barrel where you slid one 4 foot bulb into a tube and then lifted a handle quickly, and it would explode the lamp in the safe confines of the metal barrel.  The end of the lamp may at times come shooting out the end of the tube, so you never wanted to be standing to that side of the barrel.  I would show you a picture of one, but I’ve never found another one like it.

So, if you were into breaking glass, this was the best part of being placed on Light Duty.  After a hard day of changing out lamps all over the plant, you could stand around in front of the electric shop and slide the lamps down a tube like mortar shell and pull the rod and…. Boom! A puff of Mercury Vapor released into the atmosphere a small cloud of dust…. repeat.

Comment from original post:

  1. Ron Kilman July 24, 2014

    I remember being on “Light Duty” at the Mustang Power Plant as a summer student in 1967. We changed the 1000 watt bulbs in the top of the turbine room. It was so hot, we had to wear gloves.