This is a revised version of a post that was originally posted on 1/14/2012:
What sets power plant men apart from your regular mechanic, lineman or men of other occupations is that they are a semi-captive group of people with a lot of freedom to move about the plant and the plant grounds. This provides for the opportunity to play jokes on each other without resorting to “horseplay”. There is no room for horseplay at a power plant. The power plant man lives among dangerous equipment, poisonous chemicals, carcinogenic dust, asbestos gloves and purely evil plant managers who would love to catch one of his minions engaging in horseplay.
The more elaborate yet simple joke seems to have the best effect on those who find themselves the victim. First of all, the joke must be essentially harmless. That is, no one is left injured (this rule seems to be more of a suggestion since I seemed to end up on the short end of the stick a few times). Secondly, the longer the joke takes to completion, the better.
If the joke goes on for a week or longer, then the final impact of the joke is much greater. For instance. A person that you are going to play a joke on sits in a chair that is raised and lowered by turning the chair upside down and twisting the wheel bracket around (which is how you lowered office chairs before the fancier spring and air cushioned chairs arrived). Say you were to gradually lower a person’s chair each day by 1/8 of an inch or so.
Eventually, in a couple of weeks, the person will be sitting lower and lower at their desk until one day they get frustrated at sitting so low that they turn their chair over and raise the chair higher. But each day, you keep lowering the chair by just a little bit until they are sitting so low again that they complain about it again and raise the chair up. This can go on indefinitely. The more people that know the joke is being played, the better in this instance.
The first time I met Gene Day, I knew that he was someone that would be fun to play jokes on. I don’t know what it was about him exactly. It wasn’t that he appeared to have a lower IQ. On the contrary. He seemed to be very knowledgeable as Control Room operators go. Maybe it was because he seemed like a happy person that took most things rather lightly.
He wouldn’t be the type of person that would hold something against you just because you made him look foolish in front of his peers (or you posted it on a blog for the entire world to see. — Right Gene?). It seemed like the first time I noticed Gene Day, he was standing in the Control Room and I gave him a look like I was suspicious of him and he returned the look with one that said that he knew that I might be the type of person that would play a joke on him. This surprised me, because I thought I had masked that look pretty well.
Throughout my 20 years of power plant life I played many jokes on Gene Day, and each time it seems that I was throttled to the edge of extinction, which meant that I had executed the joke perfectly. It seemed that each person had a different way of expressing their joy of finding out that they have been the victim of a power plant joke. Gene’s general reaction was to place his hands carefully around your neck and start rapidly shaking your head back and forth.
My favorite Gene Day joke was not one that took a long time to execute, and from the time that I conceived the idea to the time that I was being strangled by Gene Day was a mere 15 hours.
It began when I was driving home from work one day on my way down Sixth Street in Stillwater Oklahoma where I lived on the west end of town at the time. Gene Day was an operator and their shift was over an hour and a half before the rest of the plant. As I drove down Sixth Street about a block ahead of me, I saw Gene Day’s truck pull away from the Rock House Gym travelling in the same direction. Gene had a black pickup with flames on the side…. Something left over from High School I think… The only one in town like it.
I kept an eye on his truck to see where he went, and as he passed the Stillwater Hospital he pulled into an Eye Clinic and parked in the parking lot. I drove on past and pulled into my driveway about 3 blocks further on. As I checked my mail I decided to go to the bank to deposit some checks I had received. I returned to my car and pulled my car out of the driveway and headed back toward downtown.
Gene Day just happened to turn onto Sixth Street in front of me again as he left the Eye Clinic and proceeded to go down Sixth street in front of me. So again I watched him to see where he went.
Just as I came to Duck Street, I saw Gene Day pull his truck into the Simon’s Gas Station on the corner of Duck and Sixth. He had pulled his truck up to the garage instead of the pumps, so I figured that he was getting his truck inspected. I turned on Duck street to go to the bank drive-thru about a block away from the gas station.
After taking care of my banking business, I left the bank and headed back home toward Sixth Street. I arrived at the corner of Sixth Street just in time to see Gene Day pulling out of the gas station and heading off in the opposite direction toward his house. I thought that he hadn’t been at the gas station very long so he probably had just had his truck inspected.
The next morning when I arrived at the plant I walked by Gene Day’s truck on the way to the electric shop and I looked to see if he had a new Safety Inspection sticker. He didn’t have any Safety Inspection sticker which meant that his truck had failed the inspection.
Armed with this information when I arrived in the electric shop I took out a yellow pad of paper and proceeded to write the following:
Private Investigator’s Notes for Gene Day:
3:05 Gene Day leaves work.
3:45 Gene Day arrives at Rockhouse Gym where he works out with a young college coed named Bunny.
5:05 Gene Day leaves Rockhouse Gym.
5:07 Gene Day arrives at Cockrell Eye Care Center where he meets with a nurse in his pickup truck in the parking lot.
5:20 Gene Day leaves Eye Care Center.
5:25 Gene Day arrives at Simon’s Garage at the corner of Sixth and Duck and has them clean his pickup seats to remove the perfume scent. While he was there, he tried to have his pickup inspected, but it didn’t pass inspection.
5:33 Gene Day leaves Simon’s Garage and goes home.
I folded the paper in half and after I began work, I headed to the Control Room to see how the Electrostatic Precipitator was doing. I sat at the computer by the Control Room door that opened up to the Turbine Generator room. After a while Gene Day walked by on his way to pick up the mail from the front office.
I waited about 30 seconds and followed him out onto the Turbine Generator (T-G) floor. The T-G floor at Sooner Plant is painted bright red and the floor is kept clean so that the lights overhead reflect off of the floor.
The Control Room is halfway across this large room about 200 yards long. The office area is at one end. I walked over to the door that leads to the Office area and laid the half folded paper in the middle of the floor.
I figured that Gene wouldn’t be able to resist picking it up to see what it said. Then I went back to the Control Room and leaned against one of the big blue monitors used by the Control Room Operators to view alarms.
After a few minutes, Gene Day walked into the Control room. In one arm he carried various parcels of mail. In the other hand, he was carrying the yellow paper I had left for him to find. He was violently shaking it at me yelling, “How did you do this?!?!”
I acted surprised as if I didn’t know what he was talking about. Somehow he figured I was behind this, but for the life of me I don’t know why…. He tried to explain to me that he had stopped to see his wife who is a nurse at the Cockrell Eye Care Clinic, and that there wasn’t any girl named Bunny. He couldn’t figure out how I would know that he tried to get his truck inspected and it failed inspection….
I insisted that I didn’t know what he was talking about. About that time, the room became blurry as my head was shaking back and forth, and I came to the realization that this joke had been performed perfectly.
Original posted on January 28, 2012:
I vividly remember four events while working at the power plant where I was at the brink of death. I’m sure there were many other times, but these four have been etched in my memory almost 30 years later. Of those four memorable events, Curtis Love was by my side (so to speak) to share the wonder of two of those moments. This is a story about one of those times when you are too busy at the time to realize how close you came to catching that ride to the great power plant in the sky, until the middle of the night when you wake up in a cold sweat trying to catch your breath.
As I mentioned in an earlier post, safety is the number one priority at the power plant. But what is safe and what isn’t is relative. If you are the person that has to walk out onto a plank hanging out over the top ledge on the boiler in order to replace a section of boiler tube before the boiler has cooled down below 160 degrees, you might not think it is safe to do that with only an extra long lanyard tied to your waist and a sheer drop of 200 feet to the bottom ash hopper below (which I incidentally didn’t have to do as an electrician, but had to hear about after some other brave he-man had the privilege), you might not think that this is safe. But the Equipment Support Supervisor who has spent too many years as an engineer behind his desk doesn’t see anything wrong with this as long as you don’t fall. So, he tells you to do it, just don’t fall.
Safety is also relative to the date when something occurs. In 1994 OSHA implemented new rules for confined spaces. A confined space is any place that’s hard to enter and exit, or a place where you might be trapped in an enclosure because of converging walls. So, before 1994, there were no safety rules specific to confined spaces.
No rules meant that when I was on labor crew it was perfectly safe to crawl into a confined space and wind and twist your way around obstacles until the small oval door that you entered (18 inches by 12 inches) was only a distant memory as you are lying down in the bottom section of the sand filter tank with about 22 inches from the bottom of the section to the top requiring you to lie flat as you drag yourself around the support rods just less than 2 feet apart. Oh. and wearing a sandblast helmet…
and holding a sandblaster hose…
with a straight through Sandblast Nozzle….
Which means, the person sandblasting has no way of turning off the sand or the air on their own. If you wanted to turn off the sand, you had to bang the nozzle against the side of the tank and hope that the person outside monitoring the sandblaster was able to hear you above the roar of the Sandblaster and the Industrial Vacuum.
You also had a drop light that left you all tangled in wires and hoses that blew air on your face so that you could breathe and a 4 inch diameter vacuum hose that sucked the blasted sand and rust away, while the sandblaster blasts away the rust from all things metal less than a foot away from your face, because the air is so full of dust, that’s as far as you can see while holding the drop light with the other hand next to the sandblast hose. The air that blows through the sandblaster is hot, so you begin to sweat inside the heavy rain suit that you wear to protect the rest of you from sand that is ricocheting everywhere, but you don’t feel it as long as cool air is blowing on your face.
The week I spent lying flat trying to prop up my head while sandblasting the bottom section of both sand filter tanks gave me time to think about a lot of things…. which leads us to Curtis Love…. Not that it was Curtis Love that I was thinking about, but that he enters the story some time in the middle of this week. When I least expected it.
Curtis Love was a janitor at the plant when I first joined the Sanitation Engineering Team after my four summers of training as a “summer help”. Curtis was like my mother in some ways (and in other ways not – obviously). He was always looking for something to worry about.
For instance, one Monday morning while we were sitting in our Monday Morning Janitor safety meeting and Pat Braden had just finished reading the most recent safety pamphlet to us and we were silently pondering the proper way to set the outriggers on a P&H Crane, Jim Kanelakos said, “Hey Curtis. Don’t you have your mortgage at the Federal Bank in Ponca City?” Curtis said, “Yeah, why?” Jim continued, “Well I heard this morning on the news that the bank was foreclosing on all of their home mortgages.”
Curtis said that he hadn’t heard that, but that as soon as it was 9:00 am he would call the bank to find out what he needed to do so that he wouldn’t lose his house. About that time I gave a report on the number of fiddleback spiders I had killed in the main switchgear the previous week (See the post “Power Plant Spider Wars and Bugs in the Basement“). It seemed like no one was listening to my statistics as Doris Voss was still pondering the P&H Crane hand signals, and Curtis was shuffling his feet in worry and Ronnie Banks was staring off into space, as if he was stunned that Monday was already here again, and Jim Kanelakos was snickering under his breath.
When the meeting was over and we were standing up, Jim told Curtis, “Hey Curtis. I was just kidding. The bank really isn’t foreclosing on their mortgages.” Curtis replied, “I don’t know. I better call them to check anyway.” Jim replied, “Curtis, I just made that up! I was playing a joke on you.” Curtis said, “I better check anyway, because it still is possible that they could be foreclosing on their mortgages”. So Jim just gave up trying to explain.
I know you wouldn’t be able to tell by looking at me now, but there were only two of us at the plant that were small enough to crawl through the portal into the Sand Filter tanks (Ed Shiever and myself), because not only was it very tight, but the entry was so close to the edge of the building that you had to enter the hole by curving your body around the corner and into the tank.
I have tried to paint a of picture of the predicament a person is in when they are laying in this small space about 20 feet from the small portal that you have to crawl through. with their airline for the sandblast helmet, the sandblast hose, the drop light cord and the 4 inch vacuum hose all wound around the support rods that were not quite 2 feet apart in all directions. Because this is where I was when without my giving the signal (by banging the sandblast nozzle on the tank three times), the sand stopped flowing from the nozzle and only air was hissing loudly.
This meant one of two things. The sandblast machine had just run out of sand, or someone was shutting the sandblaster off because it was time for lunch. I figured it was time for lunch, because I didn’t think it had been more than 10 minutes since the sand had been refilled and amid the roaring blasts and the howling sucking vacuum hose, I thought I had caught the sound of a rumbling stomach from time to time.
The next thing that should happen after the sand has blown out of the sandblast hose, is that the air to the sandblaster should stop blowing. And it did…. but what wasn’t supposed to happen, that did, was that the air blowing through my sandblast hood allowing me to breathe in this sea of rusty dust shut off at the same time! While still pondering what was happening, I suddenly realized that without the air supply to my hood, not only could I not breathe at all, but my sweat-filled rain suit that I was wearing suddenly became unbearably hot and dust began pouring into my hood now that the positive pressure was gone.
I understood from these various signs of discomfort that I needed to head back to the exit as quickly as possible, as I was forced by the thick dust to hold my breath. I pulled my hood off of my head and everything went black. I had moved more than a foot away from the drop light. I knew that the exit was in the direction of my feet on the far side of the tank, so I swung around a row of support rods and dragged myself along by the rods as quickly as I could unable to see or take a breath. Working my way around the drop light cable, the air hose, the sandblast hose and the vacuum hose as I pulled myself along trying to make out where the exit could be. Luckily before I passed out from the lack of air, I had figured correctly and I found myself at the exit where in one motion I pulled myself out to fresh air and the blinding light of the day gasping for air.
Furious that someone had turned off my air, I ran out of the sand filter building to the sandblast machine where I found Curtis Love of all people. Up to this point, Curtis had never had the privilege to operate the sandblaster and was not aware of the proper sequence to shutting down the machine…. without shutting off the air to my hood. Incidentally, both the sandblaster and the air hose to the sandblast hood were being fed from the same regular plant air supply (which OSHA might have frowned upon back as far as 1983, and which caused you to blow black oily stuff out of your nose for a few days).
Needless to say, about the time that I came bolting out of the sand filter building Curtis had figured out that he had shut off the wrong valve. He was apologizing profusely in one long drawn out sentence….. “Kevin, I’m sorry, I’m really sorry, I’m sorry, I’m really sorry….” I stopped myself short as my hands were flying toward the area where his neck would have been, if Curtis had had a neck.
I looked over toward the crew cab parked nearby. It was full of hungry labor crew “he-men in training” all smiling and chuckling. At that moment I knew that both Curtis and I had been on the receiving end of what could be construed as a “power plant joke” (refer to the post about Gene Day to learn more about those: “Power Plant Humor and Joking with Gene Day“). So, I spent the next 30 seconds as Curtis and I piled into the crew cab telling Curtis that is was all right, he didn’t have to feel bad about it. Evidently, someone had told Curtis how to shutdown the sandblaster, but failed to tell him exactly which valve to turn off when turning off the air to the sandblaster.
Needless to say. Lunch tasted extra good that day. Possibly the rusty dust added just the right amount of iron to my sandwich.
This post was originally posted on March 24, 2012:
I have just finished watching the movie “Born Free” with my son. I had recorded it on DVR because I knew he liked watching Big Cats. It reminded me of when Ken Conrad (A True Power Plant Man Extraordinaire) had become entangled with a Bobcat one day while performing his heroic Power Plant duties.
When a person usually puts the words power plant and Bobcat together in a sentence, one may easily come to the wrong conclusion that this is a story about a run-away little Bobcat scoop shovel, or what is professionally known as a Bobcat Skid-Steer Loader since these are an essential piece of equipment for any power plant or any work site for that matter (and are fun to drive and do wheelies):
In an earlier post entitled Indian Curse or Brown and Root Blunder I mentioned that in the years following the completion of the power plant, steps were taken to be extra kind to the plant’s nearest neighbor, the Otoe-Missouria Indian Reservation. This story takes place on one of those days where the electric company was showing their true colors to the friends next door.
Every summer the Otoe-Missouria tribe would hold a Pow-Wow some time in June. This is when the the Native Americans of this tribe come together as a time for a reunion where the culture of the tribe can be kept alive. It spans over a number of days, and people come from all over with camping trailers and stay on the reservation and have a good time visiting. You can learn more information about the tribe’s Pow-wow, culture and the benefits from the Casino (which was not there at this time. Not even the Bingo Hall that used to bring in buses from all over the country) from web service that hosts news about the tribe: http://www.otoe-missouria.com
The Power Plant helped out by mowing the areas around the Otoe-Missouria Reservation where the campers would park and a large open field where events could take place and large tents (and tepees) could be erected. So, when I arrived at work in the morning I was instructed to fill a water and ice bucket, and get a box of cone cups, and bring my lunch. This was because I may not be back for lunch as I was going to be the gopher for Jim and Ken that day while they mowed the area around the Otoe-Missouria Reservation.
Being a “Gopher” as most of you know means that you are the one that “Goes For” things. So, if they need something back at the plant, then I hop in the truck and I go and get it. This is fine for me, but I generally liked staying active all day, or else the day drags on. So I grabbed some trash bags and my handy dandy homemade trash stabbing tool and put them in the back of the truck as well.
I followed Jim Heflin and Ken Conrad on the two shiny new Ford tractors with double-wide brush hogs down the highway with my blinkers on so people barreling down the highway from Texas on their way to Kansas at ungodly speeds would know enough to slow down before they plowed into a brush hog like the one below:
After we arrived at the reservation there was a man there that directed us to where we should mow and Ken and Jim went right to work. They first mowed in the area where there were a lot of trees and areas to park campers and Jim and Ken worked their magic weaving in and out of the trees with these big mowers behind them just missing each tree, trash can, fire grill, building and vehicles that happened to be in their way (like the one I had driven there).
After watching their skill with the mowers for a while I stepped out of the truck, now certain that I wouldn’t be hit with a flying rock because the mowers had moved a safe distance from me. I began walking around picking up some trash. While Ken and Jim mowed the rest of this area, I helped the man move some large logs and picnic tables and things like that around the campsite.
When Ken and Jim had finished the camping area they moved over the the large field at the edge of the campground, and I drove the truck over there and watched as they both circled around and around making smaller circles each time staying opposite of each other like they were doing a synchronized dance with the mowers.
I was standing in the back of the truck leaning against the cab watching them when I noticed that Jim began waving one hand up in the air much like a cowboy would do while riding on a bronco to keep their balance. His head began bobbing and I wondered if he was all right. Then I saw what had happened.
A very large cat that looked like a grown mountain lion came darting out of the tall brush and ran in front of Jim’s tractor and headed for the trees that lined the far side of the field. As excited as I could tell Jim was by this, he didn’t miss a beat with his mowing, and only lifted his hardhat long enough to wipe his head with a rag. Then he kept on mowing as if nothing else had happened. Maybe because he was in complete shock and auto-pilot had kicked in.
As Jim circled around, Ken came around to the spot where Jim had just been mowing. Unlike Jim, Ken did not start to wave his hand as a cowboy on a bronco. Instead he jumped up in his seat while shutting down his mower and jumped off into the tall brush. He began running around in circles.
At this point Jim had seen what Ken was doing, so he shutdown his mower also. I had jumped off of the truck and ran toward where Ken was dancing. Jim came huffing and puffing up to me and asked me if I had seen that huge mountain lion run in front of him. I nodded to him and ran over to Ken who at this point was standing still as if frozen.
As we approached, Ken signaled for us to stay back, so we slowed down and watched him as we came slowly closer. Ken wasn’t moving his feet, but he was slowly swiveling his body around looking into the brush. Then like Tom Sawyer he bent down quickly and reached into a pile of mowed grass that had piled up near where he was standing.
By this time we were close enough to see what was down on the ground that Ken had grabbed. He was holding down a kitten. It was a baby Bobcat. You could tell by the short tail (a bob-tail cat):
Ken had hold of the bobcat with both hands. One at the scruff of his neck and the other above his hind legs. He began lifting up the cat from the ground, and it was hissing and went wild trying to bite and scratch Ken. At this point the man from the reservation had come over, because he had also seen the very large bobcat run from the field and had watched Ken dancing in the grass.
Ken asked him “What do I do now?” He had caught the baby bobcat, and now realized that he couldn’t let go of it without serious bodily injury (bringing to mind the phrase “Having a tiger by the tail”).
We all became aware that somewhere close by the mother was watching us from the trees. Jim remarked that he didn’t know bobcats could grow that big and the man assured him that there are a number of large bobcats on their reservation that he had seen. He suggested that he could get a five gallon bucket and Ken could throw the cat in the bucket while he put a wire screen over the top so that it couldn’t jump out and scratch or bite them.
We walked back to the camping area and the man came out of a small building and had some screen material and a board. Then Ken standing there sort of like Frankenstein with his arms straight out in front of himself (to keep from being mauled), asked a couple of times exactly what they were planning on doing, so that he would get it right. The man said that he should throw the cat into the bucket and he would quickly put the board over the top. Then he could put the screen over the board and take the board out and tie the screen on the top with some wire.
So that’s what Ken did. He quickly threw the cat into the bucket as the man slammed the board on top. It looked like it happened so fast that I was surprised to find that while the cat was quickly being ejected from Ken’s hands and being propelled into the bucket, it had enough speed to reach around with one of its paws and cut a gash down the side of Ken’s hand.
After that, I drove Ken back to the plant to get bandaged up and so that he could show everyone what he had caught. He was very proud of his wound and he seemed to grow even taller than his normal tall thin self. It seemed to take about 15 seconds before everyone in the plant knew that Ken had caught a bobcat as they were all making a trip over to the garage to have a peek at him. Ken said he was going to take it home and then decide what he was going to do with it.
I drove Ken back to the reservation to get his tractor as Jim had finished mowing the field.
The following day we learned that when Ken arrived at his house there was someone there already waiting for him to see his wild new pet. Yes. Most of you have been waiting for the other shoe to drop on this story. An Oklahoma Park Ranger.
The Ranger informed Ken that he had received 8 calls from different people at the plant letting him know that one Power Plant Hero Ken Conrad was in possession of a wild bobcat caught on an Indian Reservation (of all places — I say that because that is federal property, possibly making it a federal crime). And Ken could be in for a very serious legal entanglement.
Ken told the ranger that he was only going to show it to his family then bring it back to the reservation and let it go. The Park Ranger (not usually portrayed as a lenient character) offered to take the bobcat back himself.
Needless to say. Ken was not very pleased with his fellow campers the next morning when he arrived at work. He kept saying… “You just can’t tell who your friends are. They all came over here acting like my buddies then they ran off to call the ranger.”
By that time I had worked around the power plant men for one entire summer and this was my second. I knew that the Real Power Plant Men would have known that Ken would do the right thing and wouldn’t have called the ranger. Ken was right though, some of them were impostors.
I knew there were some people at the plant who would have felt it was their duty to call the ranger, and I never considered them power plant men in the first place. Ken Conrad, however, has always lived up to my expectations as a Real Power Plant Man!
It’s funny what comes to mind when you sit down to watch a movie on a Friday night.
Comment from previous post:
Originally Posted March 30, 2012:
I learned very quickly my first summer as a summer help at the power plant that one of the worst smells a human being can experience is the smell of rotting fish and maggots. Every Monday and Friday I would go with Dee Ball down to the two park areas with plastic bags and my Handy Dandy Homemade trash stabber to clean up where the fishermen had been fishing.
There were a few trash cans out there that we would load into the back of the truck and haul off to the junkyard located at the perimeter of our main plant grounds. There was always a well baked pile of fish guts and soiled disposable baby diapers flowing over the top of the trash cans. Most of which had been baking in the hot sun for at least a day or two, and sometimes all week. The diapers came from families that came to swim in the swimming area. At that time they had piled some sand in one area and put some buoys out in the water to keep the boats away and tied a raft out away from the shore a short distance.
It is so hard to describe the actual smell of this conglomeration of waste materials and maggots the size of grubs that I can only come close to describing the effect that it had on me when I had to inhale a whiff. I am sure that if I had ever wretched up my breakfast, it could only have made matters better. My own immune system kicked into autopilot and I was generally left holding my breathe not because the smell was so terrible, but because my auto-immune system had decided that it was better to suffocate than to suffer the intake of another breath.
Dee Ball didn’t seem to mind too much and I just took it to mean that his older and wiser soul had learned to dampen the effect through the use of cigarettes and maybe something between his cheek and gums. I wasn’t too sure how old Dee Ball was when I first met him, but later figured out that he was around 40. His hardhat looked like it was about that old. Though I would have guessed he was a little older.
His body was thin and worn out. Wrinkles were already appearing around the edges of his face. He had light blue eyes that you wouldn’t notice unless he was excited, and then his eyebrows would go up and reveal a set of wide blue eyes. He wasn’t excited in general, but he was what some would call…. “jumpy”. Meaning that if you grabbed his knee and hollered at the same time he would have jumped right out of the window of a moving truck. In later years during my summer help experience, I seem to remember Ken Conrad doing that to him. After Dee pretty near jumped out of his clothes, Ken Conrad would get such a kick out of it that he would almost fall over laughing, which would make me laugh at Ken for being so goofy.
Dee taught me the fine art of using a winch truck like the one shown above, only ours was Electric Company Orange. The first day we went to the park to clean-up trash that summer, after lunch, we returned with the Winch Truck. That was my first experience being a passenger in a larger truck with Dee, and it was one I would never forget. Not because there was some great tragedy, or we saw a huge deer walk across the highway in front of us or anything grandiose like that. But because as we were driving down the highway and neither of us were talking I suddenly became aware of a new and different “puttering” sound. At first I wasn’t sure if I had heard it at all because it was so low and almost in tune with the truck motor.
Listening to it more intently I could ascertain that the sound was from somewhere inside the cab of the truck. So without being too obvious I began taking inventory of the front seat. It sounded like it was coming from somewhere between Dee and I, but there wasn’t anything there. The truck was fairly new and clean. As I began to examine Dee, I realized that the puttering sound was coming from Dee’s mouth. He was making a puttering motor-like sound as a small boy would make as he plays with his toy trucks.
When we arrived at the park I asked Dee what he had done before he had moved to the Power Plant (you may notice that I asked that of just about everyone I worked with), and he told me he used to be a truck driver for the electric company. I had the idea that he still wished he was back in a big rig rolling down the highway. Though Dee was just four years younger than my own father, I often felt like I was watching a young boy in an older man’s body. Dee enjoyed doing very simple things, and like Sonny Karcher who had told me that what he like most in life was to mow grass, I understood Dee without him having to say another word. He liked to drive trucks.
With those thoughts still rolling around in my mind when Dee backed the truck up to an old trunk laying on the ground of what used to be a pretty good sized tree, I began wondering if Dee Ball knew what he was doing. He turned the Winch on and had unhooked it from the back of the truck and was throwing slings around this big trunk laying longways behind the truck.
I had never seen anyone use a winch truck other than a tow truck picking up the front end of a car to tow it away. So, I stood back and observed. Dee walked back and forth, running the winch motor one way, then the other, and walking back to adjust the slings. Then as neat as it could, the tree trunk lifted up on one end and with Dee Ball at the controls, he lowered the front end down on the back of the truck. Letting some slack loose, Dee moved the slings around the back end of the trunk and began pulling the winch in. As he did this, the large trunk came to rest on the bed of the truck. Learn something new every day.
Dee Ball loved to drive trucks, but unfortunately, he had the worst luck when it came to driving them anywhere. Here are my personal experiences on three occasions. The first one was while we were in the park and I was walking around picking up trash, and Dee was slowly driving a pickup across the grass watching me and looking around for things that we might need to do while we were there, when all of the sudden he said, “huh, seems like I ran into something.” So, he tried backing up. No. That didn’t work. He was stuck on something. so, he rocked back and forth a couple of times, and when he couldn’t break free, he turned the truck off and went around front to see what had snagged him.
It turned out that he had run over a tree stump sticking up about two feet. It was in some brush, so you couldn’t see it unless you looked closely. I mentioned in an earlier post about Larry Riley that the engineers in Oklahoma City had decided exactly where the trees needed to be, so they had cut down all the trees in the area and planted new ones. Well. This was one of those trees that was unfortunate enough to have been there before the park was built. The stump was stuck between the front bumper and the radiator. Unfortunately, in his fervor to release the truck from this nemesis, he had smashed and punctured the radiator and some yellow green fluid was squirting from a tiny hole.
As this was our only transportation, we were sort of stuck. So, I looked around and about a mile away down at the corner of the lake where highway 177 and 15 East meet, there was an electric company construction crew putting up a large metal High Voltage Electric Pole.
Dee asked me if I would run over there and ask them if we could borrow a saw. At the time, the lake level was a probably 3 feet below being full, which meant that the park area was somewhat larger than it is now, and you could walk all the way from the park to the electric pole without having to hop over the barbed wire fence that lined the plant property. So, I jogged on over there and they were glad to help. They drove me back and we were able to free the truck from the stump. We took the truck back to the shop and removed the radiator and had it sent to a radiator repair shop in Ponca City.
The second memorable event (well, chronologically, this was the first) having to do with trucks and Dee Ball was when Dee and I were sent to Oklahoma City to pick up new trucks from a large electric company vehicle garage. We were driven by another person who dropped us off. We drove the new trucks back to the plant. I was in a flat bed truck. This was like driving a U-Haul truck, as you couldn’t see through the rear view mirror because there was a black plate in the back window. It was a thrilling experience trying to maneuver through Oklahoma City traffic in a vehicle where I couldn’t see who was in the right lane because my mirror wasn’t set correctly. It wasn’t until I was off the Interstate and making my way through Perry Oklahoma before I felt like I could relax.
I returned to the plant about one hour after I had left the garage. Time went by, and Dee Ball didn’t appear. Another hour went by and still no Dee. He had been driving the large dump truck that Aubrey Cargill, Ben Hutchinson and I used later to pick up driftwood from the dikes (See the post: “Power Plant Painting Lessons with Aubrey Cargill“). finally around 3 hours after I arrived, Dee drove the new dump truck into the shop. The most obvious problem was that the “O” was missing from “FORD” and there was a dent in it’s place that ran down the front of the truck. It turned out that Dee had been driving down the highway and his cigarette fell down onto the seat between his legs and disappeared under him. As he was flailing around trying to find his cigarette, he had run off the side of the road and hit a reflector post like they have to warn you where the edge of the road is by an exit.
The third memorable event having to do with trucks was when Dee Ball and I had been to the park to pick up trash and on the way back to the plant a quick cloudburst had come by and dumped some rain on us. When we went to the junkyard to dump out the trash, we made it down into the junkyard all right, but when it came time to leave, the truck couldn’t make it up the road because the mud was too slick on the road and the crew cab just slipped and slid back and forth. So, I ended up literally building a rock road for Dee to drive on up the hill (this was when you actually had to go out the construction gate and back in another gate to get to the junkyard). While I was finding rocks and putting them under the back wheels of the truck, Dee would back up and take a run up the hill while I was behind pushing him with all my might.
Finally after well over 1/2 hour and cutting into our lunch time, the truck was finally free. Unfortunately for me, I had been pushing the truck up the hill while placing myself behind one of the back wheels, which meant that I was covered from head to toe with mud. When we returned to the shop, I just walked into the shower and hosed myself off, clothes and all.
I wasn’t with Dee during other times, like when he took our new crew cab and while leaving the park, turned too soon after exiting the front gate and dented the side of the back door on the fence post. Or when…… Well. I could go on. Needless to say, by my third summer as a summer help, there was a standing order that Dee Ball was not allowed to drive a vehicle.
Two years after that, while I was a janitor, I was walking over to the Engineering shack to sweep and mop when I saw Dee Ball come around the corner in a forklift. He was on his way to fill it up with Diesel. As I saw him pull up to the pump I thought to myself, “Oh, I see they are letting Dee Ball drive again.” After I had mopped the floors in the engineering shack, I headed back to the main plant, there was a winch truck pulling the forklift out of the soft ground where Dee had parked it to top off the Diesel and where it had become stuck. It put a big smile on my face for some reason.
During my first and second summer while I worked with Dee Ball, at times he would stop by a large equipment building that was located out in a field by the dam where the discharge from the river pumps poured water into the lake. Dee told me that when the plant is completed they would split the garage and have a separate yard crew. He had been told that this was going to be his shop.
The place was big enough to hold a number of large tractors with brush hogs. It was run down though, and was probably used when they were building the lake and dam for the heavy equipment to be repaired and parked. Dee had been told that if he came to work at the Power Plant that he would be made the head of the yard crew.
I came to learn that a lot of people were told stories like that from the Assistant Plant Manager when he was trying to coax people to move their homes north to this power plant out in the middle of nowhere. Dee was never made the head of the yard crew, and the yard crew was never separate from the garage. Dee was always pleasant and courteous and was always a joy to work with. Even when I ended up covered in mud. I will always consider him a good friend.
Originally Posted on April 20, 2012. I added a couple of pictures including an Actual picture of Ed Shiever:
The Coal Fired Power Plant where I worked is out in the country and it supplies its own drinkable water as well as the super clean water needed to generate steam to turn the turbine. One of the first steps to creating drinkable water was to filter it through a sand filter. The plant has two large sand filters to filter the water needed for plant operations.
These are the same tanks I was in when I was Sandblasting under the watchful eye of Curtis Love which was the topic of the post about “Power Plant Safety as Interpreted by Curtis Love“. Before I was able to sandblast the bottom section of the sand filter tank, Ed Shiever and I had to remove all the teflon filter nozzles from the two middle sections of each tank. Once sandblasted, the tank was painted, the nozzles were replaced and the sand filter was put back in operation.
Ed Shiever and I were the only two that were skinny enough and willing enough to crawl through the small entrance to the tanks. The doorway as I mentioned in an earlier post is a 12-inch by 18-inch oval. Just wide enough to get stuck. So, I had to watch what I ate for lunch otherwise I could picture myself getting stuck in the small portal just like Winnie the Pooh after he had eaten all of Rabbits honey.
Ed Shiever was a janitor at the time, and was being loaned to the labor crew to work with me in the sand filter tank. Ed was shorter than average and was a clean-cut respectable person that puts you in the mind of Audey Murphy, the most decorated soldier of World War II.
For those power plant men that know Ed Shiever, but haven’t ever put him and Audey Murphy together in their mind will be surprised and I’m sure agree with me that Ed Shiever looked strikingly similar to Audey Murphy at the time when we were in the sand filter tank (1983).
Before I explain what happened to Ed Shiever while we spent a couple of weeks holed up inside the sand filter tanks removing the hundreds of teflon nozzles and then replacing them, I first need to explain how I had come to this point in my life when Ed and I were in this echo chamber of a filter tank. This is where Ann Bell comes into the story. Or, as my friend Ben Cox and I referred to her as “Ramblin’ Ann”.
I met Ramblin’ Ann when I worked at The Bakery in Columbia Missouri while I was in my last year of college at the University of Missouri. I was hired to work nights so that I could handle the drunks that wandered in from nearby bars at 2 a.m.. Just up the street from The Bakery were two other Colleges, Columbia College and Stephen’s College which were primarily girls schools. Ramblin’ Ann attended Stephen’s College.
She had this uncanny knack of starting a sentence and never finishing it. I don’t mean that she would stop halfway through the sentence. No. When Ann began the first sentence, it was just molded into any following sentences as if she not only removed the periods but also the spaces between the words.
She spoke in a seemly exaggerated Kentucky accent (especially when she was talking about her accent, at which point her accent became even more pronounced). She was from a small town in Kentucky and during the summers she worked in Mammoth Cave as a tour guide (this is an important part of this story… believe it or not).
A normal conversation began like this: “Hello Ann, how is it going?” “WellHiKevin!Iamjustdoinggreat!IhadagooddayatschooltodayYouKnowWhatIMean? IwenttomyclassesandwhenIwenttomymailboxtopickupmymailIrealizedthatthistownisn’t likethesmalltownIcamefromin KentuckybecausehereIamjustboxnumber324 butinthetownwhereIcamefrom (breathe taken here) themailmanwouldstopbymyhousetogiveusthemailandwouldsay, “Hi Ann, how are you today?” YouKnowWhatImean? AndIwouldsay, “WellHiMisterPostmansirIamdoingjustgreattodayHowareYoudoing?”YouknowwhatImean? (sigh inserted here) SoItIsSureDifferentlivinginabigtownlikethisandwhenIthinkbackonmyclassesthatIhadtoday andIthinkabouthowmuchitisgoingtochangemylifeandallbecauseIamjustlearning somuchstuffthatIhaveneverlearnedbefore IknowthatwhenIamOlderandI’mthinkingbackonthisdayandhowmuchitmeanstome, IknowthatIamgoingtothinkthatthiswasareallygreatdayYouKnowWhatIMean?” (shrug added here)….
The conversation could continue on indefinitely. So, when my girlfriend who later became my wife came to visit from Seattle, I told her that she just had to go and see Ramblin’ Ann Bell, but that we had to tell her that we only have about 15 minutes, and then we have to go somewhere else because otherwise, we would be there all night nodding our heads every time we heard “…Know What I Mean?”
My roommate Barry Katz thought I was being inconsiderate one day when he walked in the room and I was sitting at the desk doing my homework and occasionally I would say, “Uh Huh” without looking up or stopping my work, so after sitting there watching me for a minute he asked me what I was doing and I told him I was talking to Ann Bell and I pointed to the phone receiver sitting on the desk.
I could hear the “You Know What I Mean”s coming out of the receiver and each time I would say, “Uh Huh”. So, when he told me that wasn’t nice, I picked up the receiver and I said to Ramblin’ Ann, “Hey Ann, Barry is here, would you like to talk to him?” and I handed it to him.
He sat down and asked Ann how she was doing…. 10 minutes or so and about 150 “Uh Huh”‘s later, Barry looked over at me and slowly started placing the receiver back on the desktop repeating “Uh Huh” every so many seconds.
Anyway. The reason I told you this story about Ramblin’ Ann was because after a while I began to imitate Ann. I would start ramblin’ about something, and it was almost as if I couldn’t stop.
If you have ever read the story about Dr. Jekyll and Mr. Hyde, Dr. Jekyll would transform into Mr. Hyde by drinking a potion. But eventually he started turning into Mr. Hyde randomly without having to drink the potion. Well, that is what had happened to me. In some situations, I would just start to ramble non-stop for as long as it takes to get it all out… Which Ed Shiever found out was a very long time.
You see, Ed Shiever and I worked in the Sand filter tanks for an entire week removing the nozzles and another week putting them back in. the entire time I was talking non-stop to him. while he just worked away saying the occasional “uh huh” whenever I said, “you know what I mean?”, though I didn’t say it as much as Ramblin’ Ann did. I could never match her prowess because my lung capacity just wasn’t as much.
Ed Shiever was a good sport though, and patiently tolerated me without asking to be dismissed back to be a janitor, or even to see the company Psychiatrist…. Well, we didn’t have a company psychiatrist at the time.
It wasn’t until a few years later when Ronald Reagan went to visit Mammoth Cave during the summer, that this event with Ed Shiever came back to me. You see… Ann Bell had been a tour guide at Mammoth Cave during the summer, and as far as I knew still was. My wife and I both realized what this could mean if Ronald Reagan toured Mammoth Cave with Ann Bell as his tour guide.
Thoughts about a Manchurian Candidate Conspiracy came to mind as we could imagine the voice of Ann Bell echoing through the cave as a very excited Ramblin’ Ann explained to Ronald Reagan how excited she was and how much this was going to mean to her in her life, and how she will think back on this time and remember how excited she was and how happy she will be to have those memories and how much she appreciated the opportunity to show Ronald Reagan around in Mammoth Cave… with all of this echoing and echoing and echoing….
We had watched this on the evening news and it was too late to call to warn the President of the United States not to go in the cave with Ann Bell, so we could only hope for the best. Unfortunately, Ronald’s memory seemed to be getting worse by the day after his tour of Mammoth Cave and started having a confused look on his face as if he was still trying to parse out the echoes that were still bouncing in his head.
Of course, my wife and I felt like we were the only two people in the entire country that knew the full potential of what had happened.
So this started me thinking… Poor Ed Shiever, one of the nicest people you could ever meet, had patiently listened to me rambling for two entire weeks in an echo chamber just like the President. I wondered how much impact that encounter had on his sanity. So, I went to Ed and I apologized to him one day for rambling so much while we were working in the Sand Filter tank, hoping that he would forgive me for messing up his future.
He said, “Sure, no problem.” Just like that. He was all right. He hadn’t lost his memory or become confused, or even taken up rambling himself. I breathed a sigh of relief. Ed Shiever had shown his true character under such harsh conditions and duress.
I’m just as sure today as I was then that if Ed Shiever had been with Audey Murphy on the battlefield many years earlier, Ed would have been standing right alongside him all the way across the enemy lines. In my book, Ed Shiever is one of the most decorated Power Plant Men still around at the Power Plant today.
I finally found an actual picture of Ed Shiever:
Originally Posted May 18, 2012
George Pepple was the chemist at the plant when I first arrived in 1979. His last name is pronounced “Pep-Lee”. A chemist plays an important role in a power plant. The plant treats their own water and has it’s own sewage system. The chemist spends their time with these activities.
They do other things like check ground water for contaminates, and lake water for bacteria, and a host of other things. Hydrochloric Acid is used to balance the PH of the water. As far as I know, George Pepple was the only one at the plant with a PhD, which gave him the title of Doctor. No one called him Dr. Pepple (which sounds like a soda pop). We either called him George or Pepple (Pep Lee) or both. He had a sort of Einsteinian simplicity about him. To me he was the perfect combination of Einstein and Mr. Rogers from “Mr. Roger’s Neighborhood”:
One other thing I would like to add about George was that he developed a special process for Cupric chloride leaching of copper sulfides. This was a patented process (1982) which is now owned by the Phelps Dodge Corporation which is a copper and gold mining company. As humble as George Pepple was, he never mentioned this to anyone at the plant as far as I know.
When he would page someone on the PA system (gray phones), he would always do it in a straight monotone voice. putting no accents on any of the words and he would always repeat his page twice. Like this: “PaulMullonLineOne. PaulMullonLineOne.”
Before I get to the point where George is dancing in the acid, I first need to tell you about Gary Michelson, since he had a role to play in this jig. In an earlier post: In Memory of Sonny Karcher, A True Power Plant Man, I remarked that Sonny Karcher had told people when he introduced me to them that I was going to college to learn to be a writer (which wasn’t exactly true. The writing part I mean…. I was going to college… and.. well… I am writing now), and that I was going to write about them. In doing so, some people took me in their confidence and laid before me their philosophy of life.
Jerry Mitchell being one of them (as you can read in an earlier post about “A Power Plant Man Becomes an Unlikely Saint“). Jerry had filled me with his own sense of humility, where it was important to build true friendships and be a good and moral person. His philosophy was one of kindness to your fellow man no matter what his station in life. If there was someone you couldn’t trust, then stay clear of them.
Gary Michelson was another person that wished to bestow upon me his own personal wisdom. We worked for about 3 days filtering the hydraulic oil in the dumper car clamps and in the coal yard garage. While there, he explained to me why it was important to be the best in what you do. If you are not number one, then you are nobody. No one remembers who came in second.
He viewed his job performance and his station in life as a competition. It was him against everyone else. He didn’t care if he didn’t get along with the rest of the people in the shop (which he didn’t) because it is expected that other people would be jealous or resentful because he was superior to them.
According to Gary his family owned part of a uranium mine somewhere in Wyoming or Montana. He thought he might go work for his father there, because truly, he was not a True Power Plant Man. He reminded me slightly of Dinty Moore. Like a lumber Jack.
As I mentioned in the post about the “Power Plant Genius of Larry Riley“, Gary Michelson had the title “Millwright”. Which no one else in the shop seemed to have. He had been certified or something as a Millwright. Gary explained to me that a Millwright can do all the different types of jobs. Machinist, Mechanic, Pipe fitter, etc.
I remember him spending an entire week at a band saw cutting out wedges at different angles from a block of metal to put in his toolbox. Most mechanics at this time hadn’t been issued a toolbox unless they had brought one with them from the plant where they had transferred. Gary explained to me that his “superiority was his greatest advantage.” Those aren’t his words but it was basically what he was saying. That phrase came from my son who said that one day when he was imitating the voice of a video game villain named Xemnas.
Filtering the hydraulic oil through the blotter press was very slow until we removed most of the filters.
It was a job that didn’t require a lot of attention and after a while became boring. That gave me more time to learn about Gary. He filled the time with stories about his past and his family. Since I hadn’t met Ramblin’ Ann at this point (See the post “Ed Shiever Trapped in a Confined Space with a Disciple of Ramblin’ Ann“), I was not able to contribute my share. In the middle of this job we were called away to work on a job in water treatment where a small pump needed to be re-installed.
During this time at the plant every pump, fan, mill and turbine were brought to the maintenance shop and disassembled, measured, cleaned, honed and reassembled before the plant was brought online for the first time. This is called doing a “check out” of the unit. The electricians would check every motor, every cable and every relay and alarm. The Results team (Instrument and Controls as they were later called) would check out the instrument air, the pneumatic valves and the control logic throughout the plant.
Gary had me go to the tool room and get some rubber boots and a rain suit. When we arrived at the water treatment building George Pepple was there waiting for us. The pump was in place and only the couplings needed to be connected to the acid line. Gary explained to me as he carefully tightened the bolts around the flange that you had to do it just right in order for the flange to seat properly and create a good seal. He would tighten one bolt, then the bolt opposite it until he worked his way around the flange. He also explained that you didn’t want to over-tighten it.
Anyway. When he was through tightening the couplings I was given a water hose to hold in case some acid were to spray out of the connections when the pump was turned on. After the clearance was returned and the operator had closed the breaker, George turned the pump on. When he did the coupling that Gary had so carefully tightened to just the right torque using just the right technique sprayed a clear liquid all over George Pepple’s shoes.
Gary quickly reached for the controls to turn off the pump. I immediately directed the water from the hose on George’s shoes while he began to jump up and down. In last week’s post I explained that when I was working in the River Pump forebay pit shoveling sand, there was a point when I realized that I was covered from head to foot with tiny crawling bugs, and I felt like running around in circles screaming like a little girl (See “Power Plant Men Taking the Temperature Down By The River“).
If I had done that, I probably would have been singing the same song and dance that George Pepple was doing at that moment. Because he indeed was screaming like a little girl (I thought). His reaction surprised me because I didn’t see the tell tale signs of sizzling bubbles and smoke that you would see in a movie when someone throws acid on someone. I continued hosing him down and after a minute or so, he calmed down to the point where he was coherent again. He had me run water on his shoes for a long time before he took them off and put on rubber boots.
After hosing off the pipes, Gary took the coupling apart and put the o-ring in place that he had left out.
I made a mental note to myself. — Always remember the o-ring.
Besides those two jobs, I never worked with Gary Michelson again. When I returned the next summer Gary was no where to be found. When I asked Larry Riley about it, he just said that they had run him off. Which is a way of saying… “He ain’t no Power Plant Man.” George Pepple on the other hand was there throughout my career at the power plant. He was a True Power Plant Man, PhD! When George was around you knew it was always “A wonderful Day in the Neighborhood”. When I would hear George Pepple paging someone on the Gray Phone (the PA system) in his own peculiar way, I would think to myself… “I like the way you say that.” (As Mr. Rogers used to say). I will leave you with that thought.
Comments from the original post:
neenergyobserver May 18, 2012
Funny isn’t it, how the ones that are the best (in their own minds) do stupid stuff like forgetting the O-ring. Apparently they can’t see for all the jaw-flapping involved in patting themselves on the back. Not that I haven’t had a few days I’d rather not talk about too.
onelifethislife May 27, 2012
You are master storyteller! I know nothing about power plants and I was right there with you. This was fantastic read! Thank you for sharing your work.
bryanneelaine May 28, 2012
LOL @ “Dinty Moore”
Originally posted on: June 1, 2012
The first couple of years while I worked as a summer help at the Coal-Fired Power Plant Coal Cleanup was performed on weekends by volunteer He-Men that wanted to make a few extra dollars. As a summer help, I needed all the extra money I could get. My wages during the first year (1979) were $3.89 an hour.
This jumped to $5.84 an hour when I worked on the weekend, so you can imagine the thrill I had at receiving a paycheck that included the extra money made by doing “Coal Cleanup”. Another great advantage to doing coal cleanup on the weekends was that I was able to carpool with different people. So, during the first summer instead of just riding to work with Steve Higginbotham (See the post “Steve Higginbotham’s Junky Jalopy late for the Boiler Blowdown“), I caught a lot of rides with real Power Plant Men like Dale Hull, David Hankins, Jerry Mitchell, Preston Jenkins and Marlin McDaniel (Yeah. Marlin McDaniel as an A Foreman would volunteer for coal cleanup some times. Maybe it was when we were short a few people).
Coal Cleanup really became important during the second half of the first summer because Unit 1 was getting ready to go online. There was a major flaw in the Coal Conveyor logic when the conveyors first started conveying coal from the coal pile to the coal silos just above the bowl mills. What would happen was the same thing that happens if someone were to fall down at the top of a crowded escalator going up. Everyone behind that person would be shoved right on top of them if there wasn’t an emergency stop button to stop the escalator.
All the conveyors had a safety cord alongside the entire length that could be pulled to stop the conveyor in an emergency, but this was something different.
To give you an idea… once the coal on the coal pile has been fed onto either Belts 4, 5, 6 or 7, from there the coal is dropped onto either belt 8 or 9. That carries the coal up to the coal Crusher which has a bin above the crusher that can be filled with coal. If the bin gets too full, then conveyor 8 and/or 9 would stop. When that happens, belts 4, 5, 6 or 7 should stop also…. only they didn’t. Belts 8 and 9 continued dumping coal into the crusher bin until it filled up and then coal fell out all over the top of the crusher tower around belts 8 and 9 until the coal tripped the belt by hitting the safety cord on the side of the belt. Belts 4, 5, 6 and 7 continued dumping coal onto belts 8 and 9, which caused the coal to backup and spill out all over the floor until the coal piled up high enough to trip the safety cord on the side of the belt.
In the picture of the power plant on the side of this post, there is one long conveyor that goes from the coalyard to the plant. It is about 1/2 mile long. This is where belts 10 and 11 carry the coal from the crusher, which crushes the coal down from big pieces the size of baseballs down to the size of walnuts.
At the top of the Transfer tower the coal from belts 10 and 11 are dumped onto belts 12 and 13 which carry the coal up to the Surge Bin Tower where the coal is dumped into the Surge bin. When the Surge Bin fills up, it stops belts 12 and/or 13 and it should also stop belts 10 and 11 and the feeders that feed the coal into the crusher at the bottom of the crusher bin… only they didn’t.
They continued dumping coal into the Surge bin, which filled up and spilled coal all over the surge bin until belts 12 and 13 tripped, at which point, coal began spilling out all over the transfer tower filling up both floors of the transfer tower with tons of coal. The same thing would happen at the bottom of Belt 10 and 11, where the crusher feeders kept feeding coal down to belts 10 and 11, which spilled out all over the bottom floor of the crusher tower.
I have worked in the transfer tower where the coal was higher than the windows and you had to bend over because your head would hit the ceiling on the floor at the foot of belt 12 and 13. It was almost dangerous enough to picture yourself sliding down the pile of coal and slipping right out one of the windows (which had been broken out by the pile of coal). To give you an idea of what this felt like, it was then a straight drop of 150 feet to the concrete below.
If that doesn’t seem like enough coal spills, then picture this… The coal from the Surge Bin tower fed onto belts 14, 15, 18 and 19 which in turn fed onto belts 16 and 17, 20 and 21. These last 4 belts were in what was called the “Tripper Gallery”. These 4 belts would dump coal into 12 coal silos (6 on each unit) that would feed the bowl mills. These are big silos about 5 stories tall.
The same thing would happen to these belts leaving piles of coal at the bottom of the surge bin in the surge bin tower and all along the tripper gallery because when the coal silos were full, the tripper was supposed to move to the next silo and dump coal until it was full, and keep moving until all the silos were full. Only, the tripper wasn’t working correctly, so it wouldn’t detect that the silo was full so the belt would keep dumping coal and would end up spilling coal all over the entire tripper gallery which runs about 100 feet or so.
So, our first experience with doing coal cleanup was like being on a chain gang where we shoveled coal from morning until night trying to clean up these 15 or so major coal spills from the Trippers on back to the the first belts 4, 5, 6 and 7 by shoveling the coal back onto the conveyor while it was running. In some cases, we had to shovel the coal away from the belt before the belt could even run (as was the case with belts 12 and 13). So, you can imagine how shoveling coal one scoop at a time made it seem like you were not getting anywhere fast. 3 or 4 men could all be shoveling on one pile of coal for 30 minutes and not even make a noticeable dent in the pile. That is why when I went to the tool room to choose a shovel, instead of picking a regular shovel, I picked a large scoop shovel used to scoop grain.
Even though each scoop of coal was heavier, it seemed more satisfying to see the bigger dent in the pile of coal with each shovelful. I remember one day after we had shoveled coal all day from morning until late at night only to come back into work the next morning to the new piles of coal just as big as the ones we had shoveled the day before. Once we had cleaned everything up they started up the conveyors again only to have it do the same thing as before.
After 2 years of volunteer coal cleanup which was becoming less volunteer and more rotational since the list of volunteers was growing smaller, Ray Butler pointed out that it didn’t make much sense to pay a first class machinist overtime to shovel coal when you could create a labor crew and pay them bottom dollar to do coal cleanup all the time, as well as other dirty jobs that no one really wanted to do (such as suck out sewage pits and other sump pits around the plant).
That was when the Labor crew was formed. While I was in my 3rd year as a summer help (1981). Bill Cook was a summer help then that stayed on as a labor crew hand at the end of the summer. By the 4th summer as summer help, the only time we did coal cleanup was when there was a major spill, which was only a couple of times all summer.
I will write later about coal cleanup with Dale Hull. I also remember doing coal-cleanup with Preston Jenkins one weekend. I hadn’t carpooled with him to work, but I caught a ride back to Stillwater with him because my ride left at the end of a full day, and I decided to stay behind to add a few extra dollars to my bank account. We left a couple of hours later around seven o’clock.
I climbed into the back of Preston’s Camaro. I apologized for being so dirty, as I was covered from head-to-toe in coal-dust and my clothes were soaked with coal-dust permeated sweat. Preston said that he didn’t mind. I soon found out why.
When I climbed into the backseat of his car, I noticed that the upholstery that covered the seat back of the back seat was stained with some blackish-brownish um…. something. Anyway. I decided to sit on the passenger side of the back seat instead of behind the driver side because that side wasn’t nearly as stained. As we drove down the highway toward home, I quickly learned why the seat back was so stained.
Being the “good-ol’ boy” that Preston was, when he climbed into the car, he took out his can of Skoal and put a pinch between his cheek and gums:
As we flew down the highway like a Texan heading for Stillwater, Preston would lean his head out the window and squirt out a wad of spit. It would dance in the air like a little fairy just before it would be sucked into the back window of his car and splat against the seat back of the back seat. Yep that explained it all right. I always wondered if he knew, never having to sit in the back seat of his own car.
During the first summer when I was able to catch a ride with David Hankins a couple of times. He was the crane operator at the time and drove a black Trans Am. He was a black man with a very broad chest that never seemed to tire while doing coal cleanup. From the first day he always treated me with great respect which in turn gave me a great respect for him. I had him classified as a true Power Plant Man.
The second summer when I had been back at the plant for a couple of weeks, one day when Jim Heflin and I were going somewhere in a yellow Cushman cart, I asked Jim why I hadn’t seen David Hankins around.
Jim (who hadn’t been at the plant the first summer) stopped the cart in the middle of the road and looked at me very solemnly and told me that David Hankins had died in a car accident in the spring. He had been going home from a Men’s Club event when he was killed. Because of this, alcoholic beverages were no longer allowed at Men’s Club events. As with all the people I have worked with at the power plant, I keep David Hankins in my memory and I often think about him to this day. David Hankins was a True Power Plant Man.
Comments from the original Post:
neenergyobserver June 1, 2012 as 6:28 pm
We’ve lost so many friends over the years, in the plants and on the line, especially when they were relaxing on their way home. You, and David’s family have my very belated condolences.
Somebody, somewhere, needs to teach engineers a course on Conveyor Logic 101, I’ve seen the same thing happen in nearly every plant (from automotive, rarely, to meat packing, often) I’ve been in. Or they could, just for once in their life, shut their pie-hole and listen to people like you and me.
Plant Electrician June 1, 2012 at 11:39 pm
We were often exhausted while driving home from work when we had been working a lot of overtime. It was a wonder sometimes that we were able to keep the car on the road.
My uncle Bill Breazile worked for the Utility company in Nebraska City where someone closed a breaker while he was working on a line. He was in the hospital for about 6 months healing from his burns. This was about 30 years ago. He has since passed away. It takes a special person to be a lineman. Putting their life on the line every time they reach out to do their job.
neenergyobserver June 2, 2012 at 10:42 am
Not that different from you. It’s all about planning your work, and doing it right, and safely. You and I know that 480 will kill you just as quick as 7200 if you get careless. That’s why almost all (old) linemen and electricians are in some sense stolid and unexcitable.
jackcurtis July 14, 2012 at 12:59 pm
Industrial America returns in stories and comments in places like this, from the only place it still exists: the minds of those who were part of it. Industrial America was a giant; those who manned it were giant tamers and it seems to me, very much the special breed illuminated in these posts…
Comment from last repost: