Tag Archives: Continental Oil

What Coal-Fired Power Plant Electricians Are Doing at an Oil Refinery

Power Plant Men working for a large Coal-Fired Power Plant have the kind of culture where Cleanliness is next to “Leroy Godfrey-ness”.  If you knew Leroy Godfrey, then you would know that he was a perfectionist in a lot of ways.  Or… Well, he expected the Plant Electricians to be anyway.  A few years after becoming an electrician, there was some work being done by Ben Davis, one of our best electricians, at the Conoco (Continental) Oil Refinery twenty miles north of the plant in Ponca City.

Conoco (Now Philips 66) Oil refinery

Conoco (Now Philips 66) Oil refinery in Ponca City

Being a low level Electrician Apprentice, I was not included in whatever was happening at the Refinery.  I didn’t work at the refinery for many years.  When I finally did go to Conoco, I wished I hadn’t.

What was happening?  A Co-Generation plant was being built there.  It is called a “Co-Generation” plant because it serves two purposes.  Waste gas from the refinery is used to fire the boiler that produces the steam to turn the turbine.  Any steam left over is sent over to the refinery to supplement their own needs.  The electricity is used by the refinery and any left over electricity is sold by the Electric Company for a profit.  So, in a sense, it is a “Co-Existence”.

For the most part, Power Plant Men were looking for opportunities to get in a company truck and leave the plant grounds to work on something outside the confines of the plant where they work every day, week in and week out.  Trips to the river pumps or the parks on our lake were always nice, because you would see wildlife along the way.  You could look out over the Arkansas River in the morning as the sun was rising and feel the cool breeze and smell the pastures nearby.

Trips to Enid to our small peaking units were fun too, because we were able to work on some different equipment out in a quiet substation where mud daubers were the only sound until the units came online.  The drive to Enid was nice because the 45 mile trip across the countryside is pleasant and the traffic is very light.  You can go for miles without seeing another car.

After only a couple of visits to the Conoco Oil Refinery, I never looked forward to the 20 minute drive from the plant when we had to work on the Co-Generation Plant co-owned by our company and the Oil Refinery.  There were a few things about the refinery that bothered me about working there.  One annoying factor was the hideous smell.

I had lived in Ponca City for three years and the sour odor that poured out of the Oil Refinery to the south of our house generally blew right up our street.  One winter morning I remember stepping out of our rental house into the dark on my way to work, and the exhaust from the oil refinery must have been blowing directly down the street to our house where I lived because when I took a breath I gagged immediately and was at the point of vomiting on the front lawn.

The house we rented in Ponca City, Oklahoma

The house we rented in Ponca City, Oklahoma in 1986-89 with about 600 sq. ft. of living space

A side note…

My wife and I lived in this tiny house shortly after we were married.  Kelly was an RN (nurse) at the local hospital working the night shift while I was an electrician at the Power Plant during the day.  I had the philosophy that if we started by living in a dump and saved our money, then as we gradually worked our way up to a bigger house, we would feel as if life was getting better, and we never had to worry about money, since we always lived well below our means.

I figured that if we lived far below our means, our means would keep growing.  Living just below your means meant always staying in the same economic spot (how many sentences can I put the words “means” and “meant” right next to each other?).  The quality of Life doesn’t get much better.  When living well below your means, life continues to get better even if your job stays the same your entire life.  I had figured that I was going to be a plant electrician until the day I retired, so, this was my way of planning ahead.

My wife endured living in this tiny house one block away from the railroad tracks traveled by the coal trains on their way to our plant (which shook our house as they passed) for three years before we moved to Stillwater, Oklahoma where we lived with more than twice the square feet and no smell from the oil refinery.

end of side note…

I started out by saying that the culture at our Power Plant was that Cleanliness was very important.  I suppose this was true at the Oil Refinery as well, only, it seemed that even though the clutter was all picked up, there was something “inherently” dirty about the oil refinery.  I’m not sure how to describe it, but you just felt like you didn’t want to touch anything because it was going to leave some sort of dirty film on you.  It was….. grimy (one could say… oily… well… it was an oil refinery).

Our Power Plant is in North Central Oklahoma, and during the summer going for an entire month with over 100 degree weather every day was not uncommon.  There are parts of the plant where you had to work some times where the temperature reached 160 degrees.  Of course, you can’t stay in that environment very long, and those areas are generally not the areas of choice when choosing which job to work on next.

One hot summer day in 1996, Charles Foster and I had to go to the oil refinery to our Co-Generation plant to fix an Air Conditioner Condenser Fan Motor.

Charles Foster

Charles Foster

This isn’t like one of those fans on the side of your house in the box that you know as your “air conditioner” that blows hot air out when the air conditioner in your house is running, though it performs the same task, only on a much bigger scale.

A large air conditioner about the size of the one that Mike Rose worked on

No.  Even bigger than this air conditioner

When you entered the oil refinery you had to wear a long blue cloak or coat called “Nomex” (pronounced “No Mex”).

A Blue Nomex Coat

A Blue Nomex Coat  which can be worn by Mexicans.  That rumor is just not true.

The reason for wearing this heavy “woolen” coat was to help save your life in case you happened to be around the next time (next time?) something exploded, blasting flames in your direction.  — Yeah…. comforting huh?  Knowing that this flame retardant coat was going to keep you from being burned alive when something exploded in the refinery.  Oh joy.

Everyone in the refinery was wearing these blue coats.  It was a requirement before you could drive your pickup through the security gate.

Once inside the gate, Charles and I checked our clearances to make sure it was safe to work on unwiring the motor that was mounted under the air conditioner coils.  Another fan was running that was turning a large fan blade blowing hot air down next to us.  We had brought our own fans to blow cooler air on us while we worked on the motor.  This particular motor weighed about 400 lbs, to give you an idea of the size of motor we were repairing.

A motor much like this one

A motor much like this one only mounted vertically

Charles and I had brought a temperature gun to check how hot everything was when we were working.

An Infrared Thermometer

An Infrared Thermometer

When we checked the temperature, we found that the area where we had to stand was 160 degrees.  The motor itself was even hotter than that.  We had to wear leather gloves just to work on it without burning our hands.  Asbestos gloves would have rendered us useless because they make you feel like you are wearing “Hulk Hands” where your fingers are about 2 inches wide.

Asbestos Gloves worn when putting hot bearings on a motor shaft (for instance)

Asbestos Gloves worn when putting hot bearings on a motor shaft (for instance)

See what I mean?

Hulk Hands

Hulk Hands

The air was too hot to breathe except for quick shallow breaths.  Even though we had a fan blowing directly on us, we took turns approaching the motor, turning some bolts a couple of times, and then quickly moving out of the area to where we could be in the cooler 105 degree temperature.

There is nothing like a mild irritation (such as working in extreme heat) to motivate you to hurry up a job.  Charles and I worked diligently to remove the motor and then lowered it down with a platform hand lift that we kept in the shop.

A platform Lift Hand Truck like the one we used

A platform Lift Hand Truck like the one we used only ours had a hydraulic lift on it.  This one has a hand crank.

This fan motor was on the roof of a building, so once we had removed the motor from where it was mounted, we still had to lower it down to the back of the truck which was backed up to the side of the building.  Once in the truck, we brought it back to the plant where we could work on it.

When you first went to work in the oil refinery you had to take a specially designed safety course when you are issued your Nomex coat.  During that class, you are told that if you hear the sirens go off, that generally means that there are some toxic gases being released accidentally in the plant, you are supposed to take action quickly.

The funniest (or not so funniest) instructions was that when the sirens go off, you are supposed to run in the opposite direction away from the sirens.  Which sort of reminds me of Monty Python’s Search for the Holy Grail when they had to run away from the viscous fighting rabbit. Yelling “Run Away!  Run Away!”  Great safety evacuation plan.  — Plan of action:  “Run!!!”

Battling the Killer Rabbit in the Search for the Holy Grail

Battling the Killer Rabbit in the Search for the Holy Grail

The toxic gas that everyone was worried about is called Hydrogen Sulfide or H2S.  This is the gas that smells like rotten eggs.  The only problem is that when there is more than the minimal amount of H2S in the air, you can’t smell it anymore because it quickly deadens your sense of smell.

Hydrogen Sulfide Warning Sign

Hydrogen Sulfide Warning Sign

Another fun reason to not want to go work in the Oil Refinery.

Anyway, Charles and I safely reversed the process to return the motor to its rightful place mounted on the bottom of the coils on the roof.

A few times I had to go to work at the Co-Generation plant because something was broken (like the fan motor), but most of the time that we went to the plant was to do our quarterly battery inspections.  For more information about battery inspections, you can read this post: “Importance of Power Plant Backup Battery Preventative Maintenance“.

I have told you all the reasons why I didn’t enjoy working at the Oil Refinery in Ponca City, Oklahoma.  There were reasons why I did enjoy it.  I suppose if you have been reading my posts, you will know the most obvious answer to that question (oh.  I guess I didn’t really ask a question… but if I had…).  The only redeeming factor with working at the Co-Generation plant at the oil refinery was being able to work with the best Power Plant Men and Women in the country.

I have given you an example above when I worked with Charles Foster.  I also worked with Scott Hubbard and Diana Brien.

Scott Hubbard

Scott Hubbard

My Bucket Buddy Diana Brien

My Bucket Buddy Diana Brien

Both of them top class electricians and First Class Friends.  Just to be able to work side-by-side with such terrific people made me forget about the poison gases.  I didn’t mind the heat.  I even forgot I was wearing the heavy suffocating Nomex Coat.  What’s a little grime when your friend tells you about their day?  About what they are planning for the weekend?  Or the rest of their life?

Actually, I think that’s what made everything about working both at the Oil Refinery and the Power Plant itself the most enjoyable job I can imagine.  Sure.  We had a culture of “cleanliness” at the plant but I think it was the culture of “friendliness” that really made all the difference.  It was also the most painful part the day I finally left the Power Plant to adventure out to find the rest of the world in 2001.

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Power Plant Millennium Experience

I suppose most people remember where they were New Year’s Eve at midnight on Saturday, January 1, 2000.  That is a night I will never forget.  Some people were hiding in self-made bunkers waiting for the end of the world which never came, others were celebrating at home with their families and friends.  I suppose some people went on with their lives as if nothing was different that night.  Not my family.  My wife and two children spent the night at the Power Plant waiting to see if all of the testing we had performed the last two years had covered all possible failures of the Y2K scare.

A small group of Power Plant Men had been chosen to attend a party with our families in the main conference room at the Power Plant.  All the food and drinks were supplied by the company.  Our Plant Manager, Bill Green was there.  Children were given the opportunity to rest in some other room as it reached their bedtimes.

Two years before this fateful night, the company was in full swing preparing for the Y2K computer disaster that had been foretold by those who knew that many computer systems only used two digits for the year instead of all four.  so, when the year 2000 rolled around, it would suddenly show up in the computer as 00, which didn’t compute as a year in some systems. After all, you can’t divide something by 00.  Suddenly, the time between events that just happened before midnight and those that happen just after midnight are 100 years apart in the wrong direction.

The coal-fired Power Plant in North Central Oklahoma was completed in 1979 and 1980, so, my first thought was that by that time, computers were far enough along to know better.  The Instrument and Controls Power Plant Men along with the Plant Engineers decided that the best way to check their systems was to change the clocks on the computers one at a time to just before midnight on New Year’s Eve and see what happens.

I thought that was a pretty ingenious way to go about testing the computer systems.  By changing the clock on each system one at a time to New Year’s Eve and watching it roll over to the new Millennium, you learn right away if you have a problem, and you have contained the disaster to one system at a time while you test it.  By doing this, it turned out that there was a problem with one system at the Co-Generation plant at the Continental Oil Refinery 20 miles north of the plant.

I wrote a post about the Co-Generation Plant in a previous post: “What Coal-fired Power Plant Electricians Are Doing at an Oil Refinery“.  When it was discovered that the computer at the Conoco Oil Refinery Power Plant would crash on New Year’s Eve, it was decided that we would just roll the clock back to 1950 (or so), and we wouldn’t have to worry about it for another 50 years.  The thought was that by that time, this computer would be replaced.

This was the original thought which caused the Y2K problem in the first place.  No one thought in the 1960’s that their computer systems would still be operating when the year 2000 came around, so they didn’t bother to use four digits for the year.  Disk space was expensive at that time, and anything that could save a few bytes was considered an improvement instead of a bug.

My wife wasn’t too pleased when I told her where we were going to spend New Year’s Eve when Y2K rolled around, but then again, where would you rather be if a worldwide disaster happened and the electricity shutdown across the country?  I would think the Power Plant would be the best place.  You could at least say, “I was in the actual Control Room at a Power Plant watching them throw the switch and light up Oklahoma City!”  Besides, we usually spent New Year’s Eve quietly at home with our kids.

Even though we were fairly certain everything had been accounted for, it was the unknown computer system sitting out there that no one had thought about that might shut everything down.  Some system in a relay house in a substation, or some terrorist attack.  So, there we sat watching the New Year roll in on a big screen TV at one end of the break room.  Children’s movies were being shown most of the evening to keep the young occupied while we waited.

I thought that Jim Arnold, the Supervisor over the Maintenance Department, wanted me in the break room at the Power Plant so that he could keep an eye on me to make sure I wasn’t going to be causing trouble that night.  Jim never really trusted me….  I suppose that was because strange things would happen when I was around.  Of course, I would never do anything that would jeopardize the operation of the Power Plant, but that didn’t stop me from keeping Jim guessing.

No.  Not really.  I was there because I had a way with computers.  I was the computer go to person at the plant, and if anything happened to any of them, I would probably be the person that could whisper it back into service.  Also, if for some reason the Generators tripped, I was a switchman that could open and close switches in the substation and start the precipitator back up and run up to the top of the boiler if the boiler elevator broke down and get it started back up.

Except for my natural affinity for computers, any of the electricians in the Power Plant could do all those other things.  I think there was just a little “prejudice” left over about me from when Bill Bennett our past A foreman used to say, “Let Kevin do it.  He doesn’t mind getting dirty”  (or…. he likes to climb the boiler, or…. he likes confined spaces, or… Kevin likes to stay up at all hours of the night working on things… I could go on… that was Bill’s response when someone asked him who should do the really grimy jobs  — of course… to some degree…. he was usually right).

I was actually a little proud to be told that I was going to have to spend New Year’s Eve at the Power Plant.  I had almost 17 years of experience as a Power Plant Electrician at that time, and I felt very comfortable working on any piece of equipment in the plant.  If it was something I had never worked on before, then I would quickly learn how it worked… As I said, all the electricians in the plant were the same way.  It was our way of life.

At 11:00 pm Central Time, we watched as the ball dropped in Time Square in New York City.  The 10 or so Power Plant Men with their families sat in anticipation waiting…. and waiting… to see if the lights went out in New York….  Of course you know now that nothing happened, but we were ready to jump into a crisis mode if there were any reports of power failures across the country.

You see…. The electric grid on the east side of the Rocky Mountains is all connected together.  If the power grid were to go down in one area, it could try dragging down the rest of the country.  If protective relays in substations across the country don’t operate flawlessly, then a blackout occurs in a larger area than just one particular area covered by one electric company.

When relays operate properly, a blackout is contained in the smallest area possible.  There was only one problem…. Breakers in substations are now controlled by remote computer systems.  If those systems began to act erratic, then the country could have a problem.  This did not happen that night.

There was a contract worker in the engineering department at our plant who was at his home in the country during this time hunkered down in a bunker waiting for the end of the world as was foretold by the minister of his church.  He had purchased a large supply of food and water and had piled them up in his shelter along with a portable generator.  He and his family waited out the end of the world that night waiting for the rapture.  He told me about that a few months later.  He was rather disappointed that the world hadn’t ended like it was supposed to.  He was so prepared for it.

After 11 pm rolled around and there was no disaster on the east coast, things lightened up a bit.  I decided to take my son and daughter on a night tour of the plant.  So, we walked over to the control room where they could look at the control panels with all of the the lights and alarms.  Here is a picture of Jim Cave and Allen Moore standing in front of the Unit 1 Control Panel:

Jim Cave with Allen Moore

Jim Cave with Allen Moore

Then I took each of them up to the top of the Boiler where you could look out over the lake at night from a view 250 feet high.  The Power Plant becomes a magical world at night, with the rumbling sounds from the boiler, the quiet hissing of steam muffled by the night.  The lights shining through the metal structure and open grating floors.

From the top of the boiler, you could look south and see the night lights from Stillwater, Pawnee and Perry.  Looking north, you could see Ponca City and the Oil Refinery at Conoco (later Phillips).  The only structure taller than the boilers are the smoke stacks.  There was always a special quality about the plant at night that is hard to put your finger on.  A sort of silence in a world of noise.  It is like a large ship on the ocean.  In a world of its own.

Power Plant at sunset

Power Plant at sunset across the lake

We returned to the break room 20 minutes before midnight, where our plant manager Bill Green and Jim Arnold tested their radios with the Control Room to make sure we were all in contact with each other.  I had carried my tool bucket up to the break room in case I needed to dash off somewhere in a hurry.

This is an actual picture of my tool bucket

This is an actual picture of my tool bucket

We felt confident by this time that a disaster was not going to happen when the clock rolled over to midnight.  When the countdown happened, and the 5, 4, 3, 2, 1 counted down, We cheered “Happy New Year!” and hugged one another.  I think both of my children had dozed off by this point.

Bill Green called the control room.  The word came back that everything was business as usual.  Nothing out of the ordinary.  We waited around another hour just to make sure that nothing had shutdown.  By 1:00 am on January 1, 2000, Bill Green gave us the (Bill) Green Light.  We were all free to return to our homes.

I gathered up my two children and my wife Kelly, and we drove the 25 miles back home to the comfort of our own beds.  When we went to bed early that morning after I had climbed into bed, I reached over and turned off the light on my nightstand.  When the light went out, it was because I had decided to turn it off.  Not because the world had suddenly come to an end.  A new Millennium had just begun.

What Coal-Fired Power Plant Electricians Are Doing at an Oil Refinery

Power Plant Men working for a large Coal-Fired Power Plant have the kind of culture where Cleanliness is next to “Leroy Godfrey-ness”.  If you knew Leroy Godfrey, then you would know that he was a perfectionist in a lot of ways.  Or… Well, he expected the Plant Electricians to be anyway.  A few years after becoming an electrician, there was some work being done by Ben Davis, one of our best electricians, at the Conoco (Continental) Oil Refinery twenty miles north of the plant in Ponca City.

Conoco (Now Philips 66) Oil refinery

Conoco (Now Philips 66) Oil refinery in Ponca City

Being a low level Electrician Apprentice, I was not included in whatever was happening at the Refinery.  I didn’t work at the refinery for many years.  When I finally did go to Conoco, I wished I hadn’t.

What was happening?  A Co-Generation plant was being built there.  It is called a “Co-Generation” plant because it serves two purposes.  Waste gas from the refinery is used to fire the boiler that produces the steam to turn the turbine.  Any steam left over is sent over to the refinery to supplement their own needs.  The electricity is used by the refinery and any left over electricity is sold by the Electric Company for a profit.  So, in a sense, it is a “Co-Existence”.

For the most part, Power Plant Men were looking for opportunities to get in a company truck and leave the plant grounds to work on something outside the confines of the plant where they work every day, week in and week out.  Trips to the river pumps or the parks on our lake were always nice, because you would see wildlife along the way.  You could look out over the Arkansas River in the morning as the sun was rising and feel the cool breeze and smell the pastures nearby.

Trips to Enid to our small peaking units were fun too, because we were able to work on some different equipment out in a quiet substation where mud daubers were the only sound until the units came online.  The drive to Enid was nice because the 45 mile trip across the countryside is pleasant and the traffic is very light.  You can go for miles without seeing another car.

After only a couple of visits to the Conoco Oil Refinery, I never looked forward to the 20 minute drive from the plant when we had to work on the Co-Generation Plant co-owned by our company and the Oil Refinery.  There were a few things about the refinery that bothered me about working there.  One annoying factor was the hideous smell.

I had lived in Ponca City for three years and the sour odor that poured out of the Oil Refinery to the south of our house generally blew right up our street.  One winter morning I remember stepping out of our rental house into the dark on my way to work, and the exhaust from the oil refinery must have been blowing directly down the street to our house where I lived because when I took a breath I gagged immediately and was at the point of vomiting on the front lawn.

The house we rented in Ponca City, Oklahoma

The house we rented in Ponca City, Oklahoma in 1986-89 with about 600 sq. ft. of living space

A side note…

My wife and I lived in this tiny house shortly after we were married.  Kelly was an RN (nurse) at the local hospital working the night shift while I was an electrician at the Power Plant during the day.  I had the philosophy that if we started by living in a dump and saved our money, then as we gradually worked our way up to a bigger house, we would feel as if life was getting better, and we never had to worry about money, since we always lived well below our means.

I figured that if we lived far below our means, our means would keep growing.  Living just below your means meant always staying in the same economic spot (how many sentences can I put the words “means” and “meant” right next to each other?).  The quality of Life doesn’t get much better.  When living well below your means, life continues to get better even if your job stays the same your entire life.  I had figured that I was going to be a plant electrician until the day I retired, so, this was my way of planning ahead.

My wife endured living in this tiny house one block away from the railroad tracks traveled by the coal trains on their way to our plant (which shook our house as they passed) for three years before we moved to Stillwater, Oklahoma where we lived with more than twice the square feet and no smell from the oil refinery.

end of side note…

I started out by saying that the culture at our Power Plant was that Cleanliness was very important.  I suppose this was true at the Oil Refinery as well, only, it seemed that even though the clutter was all picked up, there was something “inherently” dirty about the oil refinery.  I’m not sure how to describe it, but you just felt like you didn’t want to touch anything because it was going to leave some sort of dirty film on you.  It was….. grimy (one could say… oily… well… it was an oil refinery).

Our Power Plant is in North Central Oklahoma, and during the summer going for an entire month with over 100 degree weather every day was not uncommon.  There are parts of the plant where you had to work some times where the temperature reached 160 degrees.  Of course, you can’t stay in that environment very long, and those areas are generally not the areas of choice when choosing which job to work on next.

One hot summer day in 1996, Charles Foster and I had to go to the oil refinery to our Co-Generation plant to fix an Air Conditioner Condenser Fan Motor.

Charles Foster

Charles Foster

This isn’t like one of those fans on the side of your house in the box that you know as your “air conditioner” that blows hot air out when the air conditioner in your house is running, though it performs the same task, only on a much bigger scale.

A large air conditioner about the size of the one that Mike Rose worked on

No.  Even bigger than this air conditioner

When you entered the oil refinery you had to wear a long blue cloak or coat called “Nomex” (pronounced “No Mex”).

A Blue Nomex Coat

A Blue Nomex Coat  which can be worn by Mexicans.  That rumor is just not true.

The reason for wearing this heavy “woolen” coat was to help save your life in case you happened to be around the next time (next time?) something exploded, blasting flames in your direction.  — Yeah…. comforting huh?  Knowing that this flame retardant coat was going to keep you from being burned alive when something exploded in the refinery.  Oh joy.

Everyone in the refinery was wearing these blue coats.  It was a requirement before you could drive your pickup through the security gate.

Once inside the gate, Charles and I checked our clearances to make sure it was safe to work on unwiring the motor that was mounted under the air conditioner coils.  Another fan was running that was turning a large fan blade blowing hot air down next to us.  We had brought our own fans to blow cooler air on us while we worked on the motor.  This particular motor weighed about 400 lbs, to give you an idea of the size of motor we were repairing.

A motor much like this one

A motor much like this one only mounted vertically

Charles and I had brought a temperature gun to check how hot everything was when we were working.

An Infrared Thermometer

An Infrared Thermometer

When we checked the temperature, we found that the area where we had to stand was 160 degrees.  The motor itself was even hotter than that.  We had to wear leather gloves just to work on it without burning our hands.  Asbestos gloves would have rendered us useless because they make you feel like you are wearing “Hulk Hands” where your fingers are about 2 inches wide.

Asbestos Gloves worn when putting hot bearings on a motor shaft (for instance)

Asbestos Gloves worn when putting hot bearings on a motor shaft (for instance)

See what I mean?

Hulk Hands

Hulk Hands

The air was too hot to breathe except for quick shallow breaths.  Even though we had a fan blowing directly on us, we took turns approaching the motor, turning some bolts a couple of times, and then quickly moving out of the area to where we could be in the cooler 105 degree temperature.

There is nothing like a mild irritation (such as working in extreme heat) to motivate you to hurry up a job.  Charles and I worked diligently to remove the motor and then lowered it down with a platform hand lift that we kept in the shop.

A platform Lift Hand Truck like the one we used

A platform Lift Hand Truck like the one we used only ours had a hydraulic lift on it.  This one has a hand crank.

This fan motor was on the roof of a building, so once we had removed the motor from where it was mounted, we still had to lower it down to the back of the truck which was backed up to the side of the building.  Once in the truck, we brought it back to the plant where we could work on it.

When you first went to work in the oil refinery you had to take a specially designed safety course when you are issued your Nomex coat.  During that class, you are told that if you hear the sirens go off, that generally means that there are some toxic gases being released accidentally in the plant, you are supposed to take action quickly.

The funniest (or not so funniest) instructions was that when the sirens go off, you are supposed to run in the opposite direction away from the sirens.  Which sort of reminds me of Monty Python’s Search for the Holy Grail when they had to run away from the viscous fighting rabbit. Yelling “Run Away!  Run Away!”  Great safety evacuation plan.  — Plan of action:  “Run!!!”

Battling the Killer Rabbit in the Search for the Holy Grail

Battling the Killer Rabbit in the Search for the Holy Grail

The toxic gas that everyone was worried about is called Hydrogen Sulfide or H2S.  This is the gas that smells like rotten eggs.  The only problem is that when there is more than the minimal amount of H2S in the air, you can’t smell it anymore because it quickly deadens your sense of smell.

Hydrogen Sulfide Warning Sign

Hydrogen Sulfide Warning Sign

Another fun reason to not want to go work in the Oil Refinery.

Anyway, Charles and I safely reversed the process to return the motor to its rightful place mounted on the bottom of the coils on the roof.

A few times I had to go to work at the Co-Generation plant because something was broken (like the fan motor), but most of the time that we went to the plant was to do our quarterly battery inspections.  For more information about battery inspections, you can read this post: “Importance of Power Plant Backup Battery Preventative Maintenance“.

I have told you all the reasons why I didn’t enjoy working at the Oil Refinery in Ponca City, Oklahoma.  There were reasons why I did enjoy it.  I suppose if you have been reading my posts, you will know the most obvious answer to that question (oh.  I guess I didn’t really ask a question… but if I had…).  The only redeeming factor with working at the Co-Generation plant at the oil refinery was being able to work with the best Power Plant Men and Women in the country.

I have given you an example above when I worked with Charles Foster.  I also worked with Scott Hubbard and Diana Brien.

Scott Hubbard

Scott Hubbard

My Bucket Buddy Diana Brien

My Bucket Buddy Diana Brien

Both of them top class electricians and First Class Friends.  Just to be able to work side-by-side with such terrific people made me forget about the poison gases.  I didn’t mind the heat.  I even forgot I was wearing the heavy suffocating Nomex Coat.  What’s a little grime when your friend tells you about their day?  About what they are planning for the weekend?  Or the rest of their life?

Actually, I think that’s what made everything about working both at the Oil Refinery and the Power Plant itself the most enjoyable job I can imagine.  Sure.  We had a culture of “cleanliness” at the plant but I think it was the culture of “friendliness” that really made all the difference.  It was also the most painful part the day I finally left the Power Plant to adventure out to find the rest of the world in 2001.

Power Plant Millennium Experience

I suppose most people remember where they were New Year’s Eve at midnight on Saturday, January 1, 2000.  That is a night I will never forget.  Some people were hiding in self-made bunkers waiting for the end of the world which never came, others were celebrating at home with their families and friends.  I suppose some people went on with their lives as if nothing was different that night.  Not my family.  My wife and two children spent the night at the Power Plant waiting to see if all of the testing we had performed the last two years had covered all possible failures of the Y2K scare.

A small group of Power Plant Men had been chosen to attend a party with our families in the main conference room at the Power Plant.  All the food and drinks were supplied by the company.  Our Plant Manager, Bill Green was there.  Children were given the opportunity to rest in some other room as it reached their bedtimes.

Two years before this fateful night, the company was in full swing preparing for the Y2K computer disaster that had been foretold by those who knew that many computer systems only used two digits for the year instead of all four.  so, when the year 2000 rolled around, it would suddenly show up in the computer as 00, which didn’t compute as a year in some systems. After all, you can’t divide something by 00.  Suddenly, the time between events that just happened before midnight and those that happen just after midnight are 100 years apart in the wrong direction.

The coal-fired Power Plant in North Central Oklahoma was completed in 1979 and 1980, so, my first thought was that by that time, computers were far enough along to know better.  The Instrument and Controls Power Plant Men along with the Plant Engineers decided that the best way to check their systems was to change the clocks on the computers one at a time to just before midnight on New Year’s Eve and see what happens.

I thought that was a pretty ingenious way to go about testing the computer systems.  By changing the clock on each system one at a time to New Year’s Eve and watching it roll over to the new Millennium, you learn right away if you have a problem, and you have contained the disaster to one system at a time while you test it.  By doing this, it turned out that there was a problem with one system at the Co-Generation plant at the Continental Oil Refinery 20 miles north of the plant.

I wrote a post about the Co-Generation Plant in a previous post: “What Coal-fired Power Plant Electricians Are Doing at an Oil Refinery“.  When it was discovered that the computer at the Conoco Oil Refinery Power Plant would crash on New Year’s Eve, it was decided that we would just roll the clock back to 1950 (or so), and we wouldn’t have to worry about it for another 50 years.  The thought was that by that time, this computer would be replaced.

This was the original thought which caused the Y2K problem in the first place.  No one thought in the 1960’s that their computer systems would still be operating when the year 2000 came around, so they didn’t bother to use four digits for the year.  Disk space was expensive at that time, and anything that could save a few bytes was considered an improvement instead of a bug.

My wife wasn’t too pleased when I told her where we were going to spend New Year’s Eve when Y2K rolled around, but then again, where would you rather be if a worldwide disaster happened and the electricity shutdown across the country?  I would think the Power Plant would be the best place.  You could at least say, “I was in the actual Control Room at a Power Plant watching them throw the switch and light up Oklahoma City!”  Besides, we usually spent New Year’s Eve quietly at home with our kids.

Even though we were fairly certain everything had been accounted for, it was the unknown computer system sitting out there that no one had thought about that might shut everything down.  Some system in a relay house in a substation, or some terrorist attack.  So, there we sat watching the New Year roll in on a big screen TV at one end of the break room.  Children’s movies were being shown most of the evening to keep the young occupied while we waited.

I thought that Jim Arnold, the Supervisor over the Maintenance Department, wanted me in the break room at the Power Plant so that he could keep an eye on me to make sure I wasn’t going to be causing trouble that night.  Jim never really trusted me….  I suppose that was because strange things would happen when I was around.  Of course, I would never do anything that would jeopardize the operation of the Power Plant, but that didn’t stop me from keeping Jim guessing.

No.  Not really.  I was there because I had a way with computers.  I was the computer go to person at the plant, and if anything happened to any of them, I would probably be the person that could whisper it back into service.  Also, if for some reason the Generators tripped, I was a switchman that could open and close switches in the substation and start the precipitator back up and run up to the top of the boiler if the boiler elevator broke down and get it started back up.

Except for my natural affinity for computers, any of the electricians in the Power Plant could do all those other things.  I think there was just a little “prejudice” left over about me from when Bill Bennett our past A foreman used to say, “Let Kevin do it.  He doesn’t mind getting dirty”  (or…. he likes to climb the boiler, or…. he likes confined spaces, or… Kevin likes to stay up at all hours of the night working on things… I could go on… that was Bill’s response when someone asked him who should do the really grimy jobs  — of course… to some degree…. he was usually right).

I was actually a little proud to be told that I was going to have to spend New Year’s Eve at the Power Plant.  I had almost 17 years of experience as a Power Plant Electrician at that time, and I felt very comfortable working on any piece of equipment in the plant.  If it was something I had never worked on before, then I would quickly learn how it worked… As I said, all the electricians in the plant were the same way.  It was our way of life.

At 11:00 pm Central Time, we watched as the ball dropped in Time Square in New York City.  The 10 or so Power Plant Men with their families sat in anticipation waiting…. and waiting… to see if the lights went out in New York….  Of course you know now that nothing happened, but we were ready to jump into a crisis mode if there were any reports of power failures across the country.

You see…. The electric grid on the east side of the Rocky Mountains is all connected together.  If the power grid were to go down in one area, it could try dragging down the rest of the country.  If protective relays in substations across the country don’t operate flawlessly, then a blackout occurs in a larger area than just one particular area covered by one electric company.

When relays operate properly, a blackout is contained in the smallest area possible.  There was only one problem…. Breakers in substations are now controlled by remote computer systems.  If those systems began to act erratic, then the country could have a problem.  This did not happen that night.

There was a contract worker in the engineering department at our plant who was at his home in the country during this time hunkered down in a bunker waiting for the end of the world as was foretold by the minister of this church.  He had purchased a large supply of food and water and had piled them up in his shelter along with a portable generator.  He and his family waited out the end of the world that night waiting for the rapture.  He told me about that a few months later.  He was rather disappointed that the world hadn’t ended like it was supposed to.  He was so prepared for it.

After 11 pm rolled around and there was no disaster on the east coast, things lightened up a bit.  I decided to take my son and daughter on a night tour of the plant.  So, we walked over to the control room where they could look at the control panels with all of the the lights and alarms.  Here is a picture of Jim Cave and Allen Moore standing in front of the Unit 1 Control Panel:

Jim Cave with Allen Moore

Jim Cave with Allen Moore

Then I took each of them up to the top of the Boiler where you could look out over the lake at night from a view 250 feet high.  The Power Plant becomes a magical world at night, with the rumbling sounds from the boiler, the quiet hissing of steam muffled by the night.  The lights shining through the metal structure and open grating floors.

From the top of the boiler, you could look south and see the night lights from Stillwater, Pawnee and Perry.  Looking north, you could see Ponca City and the Oil Refinery at Conoco (later Phillips).  The only structure taller than the boilers are the smoke stacks.  There was always a special quality about the plant at night that is hard to put your finger on.  A sort of silence in a world of noise.  It is like a large ship on the ocean.  In a world of its own.

Power Plant at sunset

Power Plant at sunset across the lake

We returned to the break room 20 minutes before midnight, where our plant manager Bill Green and Jim Arnold tested their radios with the Control Room to make sure we were all in contact with each other.  I had carried my tool bucket up to the break room in case I needed to dash off somewhere in a hurry.

This is an actual picture of my tool bucket

This is an actual picture of my tool bucket

We felt confident by this time that a disaster was not going to happen when the clock rolled over to midnight.  When the countdown happened, and the 5, 4, 3, 2, 1 counted down, We cheered “Happy New Year!” and hugged one another.  I think both of my children had dozed off by this point.

Bill Green called the control room.  The word came back that everything was business as usual.  Nothing out of the ordinary.  We waited around another hour just to make sure that nothing had shutdown.  By 1:00 am on January 1, 2000, Bill Green gave us the Green Light.  We were all free to return to our homes.

I gathered up my two children and my wife Kelly, and we drove the 25 miles back home to the comfort of our own beds.  When we went to bed early that morning after I had climbed into bed, I reached over and turned off the light on my nightstand.  When the light went out, it was because I had decided to turn it off.  Not because the world had suddenly come to an end.  A new Millennium had just begun.

Power Plant Millennium Experience

I suppose most people remember where they were New Year’s Eve at midnight on Saturday, January 1, 2000.  That is a night I will never forget.  Some people were hiding in self-made bunkers waiting for the end of the world which never came, others were celebrating at home with their families and friends.  I suppose some people went on with their lives as if nothing was different that night.  Not my family.  My wife and two children spent the night at the Power Plant waiting to see if all of the testing we had performed the last two years had covered all possible failures of the Y2K scare.

A small group of Power Plant Men had been chosen to attend a party with our families in the main conference room at the Power Plant.  All the food and drinks were supplied by the company.  Our Plant Manager, Bill Green was there.  Children were given the opportunity to rest in some other room as it reached their bedtimes.

Two years before this fateful night, the company was in full swing preparing for the Y2K computer disaster that had been foretold by those who knew that many computer systems only used two digits for the year instead of all four.  so, when the year 2000 rolled around, it would suddenly show up in the computer as 00, which didn’t compute as a year in some systems. After all, you can’t divide something by 00.  Suddenly, the time between events that just happened before midnight and those that happen just after midnight are 100 years apart in the wrong direction.

The coal-fired Power Plant in North Central Oklahoma was completed in 1979 and 1980, so, my first thought was that by that time, computers were far enough along to know better.  The Instrument and Controls Power Plant Men along with the Plant Engineers decided that the best way to check their systems was to change the clocks on the computers one at a time to just before midnight on New Year’s Eve and see what happens.

I thought that was a pretty ingenious way to go about testing the computer systems.  By changing the clock on each system one at a time to New Year’s Eve and watching it roll over to the new Millennium, you learn right away if you have a problem, and you have contained the disaster to one system at a time while you test it.  By doing this, it turned out that there was a problem with one system at the Co-Generation plant at the Continental Oil Refinery 20 miles north of the plant.

I wrote a post about the Co-Generation Plant in a previous post: “What Coal-fired Power Plant Electricians Are Doing at an Oil Refinery“.  When it was discovered that the computer at the Conoco Oil Refinery Power Plant would crash on New Year’s Eve, it was decided that we would just roll the clock back to 1950 (or so), and we wouldn’t have to worry about it for another 50 years.  The thought was that by that time, this computer would be replaced.

This was the original thought which caused the Y2K problem in the first place.  No one thought in the 1960’s that their computer systems would still be operating when the year 2000 came around, so they didn’t bother to use four digits for the year.  Disk space was expensive at that time, and anything that could save a few bytes was considered an improvement instead of a bug.

My wife wasn’t too pleased when I told her where we were going to spend New Year’s Eve when Y2K rolled around, but then again, where would you rather be if a worldwide disaster happened and the electricity shutdown across the country?  I would think the Power Plant would be the best place.  You could at least say, “I was in the actual Control Room at a Power Plant watching them throw the switch and light up Oklahoma City!”  Besides, we usually spent New Year’s Eve quietly at home with our kids.

Even though we were fairly certain everything had been accounted for, it was the unknown computer system sitting out there that no one had thought about that might shut everything down.  Some system in a relay house in a substation, or some terrorist attack.  So, there we sat watching the New Year roll in on a big screen TV at one end of the break room.  Children’s movies were being shown most of the evening to keep the young occupied while we waited.

I thought that Jim Arnold, the Supervisor over the Maintenance Department, wanted me in the break room at the Power Plant so that he could keep an eye on me to make sure I wasn’t going to be causing trouble that night.  Jim never really trusted me….  I suppose that was because strange things would happen when I was around.  Of course, I would never do anything that would jeopardize the operation of the Power Plant, but that didn’t stop me from keeping Jim guessing.

No.  Not really.  I was there because I had a way with computers.  I was the computer go to person at the plant, and if anything happened to any of them, I would probably be the person that could whisper it back into service.  Also, if for some reason the Generators tripped, I was a switchman that could open and close switches in the substation and start the precipitator back up and run up to the top of the boiler if the boiler elevator broke down and get it started back up.

Except for my natural affinity for computers, any of the electricians in the Power Plant could do all those other things.  I think there was just a little “prejudice” left over about me from when Bill Bennett our past A foreman used to say, “Let Kevin do it.  He doesn’t mind getting dirty”  (or…. he likes to climb the boiler, or…. he likes confined spaces, or… Kevin likes to stay up at all hours of the night working on things… I could go on… that was Bill’s response when someone asked him who should do the really grimy jobs  — of course… to some degree…. he was usually right).

I was actually a little proud to be told that I was going to have to spend New Year’s Eve at the Power Plant.  I had almost 17 years of experience as a Power Plant Electrician at that time, and I felt very comfortable working on any piece of equipment in the plant.  If it was something I had never worked on before, then I would quickly learn how it worked… As I said, all the electricians in the plant were the same way.  It was our way of life.

At 11:00 pm Central Time, we watched as the ball dropped in Time Square in New York City.  The 10 or so Power Plant Men with their families sat in anticipation waiting…. and waiting… to see if the lights went out in New York….  Of course you know now that nothing happened, but we were ready to jump into a crisis mode if there were any reports of power failures across the country.

You see…. The electric grid on the east side of the Rocky Mountains is all connected together.  If the power grid were to go down in one area, it could try dragging down the rest of the country.  If protective relays in substations across the country don’t operate flawlessly, then a blackout occurs in a larger area than just one particular area covered by one electric company.

When relays operate properly, a blackout is contained in the smallest area possible.  There was only one problem…. Breakers in substations are now controlled by remote computer systems.  If those systems began to act erratic, then the country could have a problem.  This did not happen that night.

There was a contract worker in the engineering department at our plant who was at his home in the country during this time hunkered down in a bunker waiting for the end of the world as was foretold by the minister of this church.  He had purchased a large supply of food and water and had piled them up in his shelter along with a portable generator.  He and his family waited out the end of the world that night waiting for the rapture.  He told me about that a few months later.  He was rather disappointed that the world hadn’t ended like it was supposed to.  He was so prepared for it.

After 11 pm rolled around and there was no disaster on the east coast, things lightened up a bit.  I decided to take my son and daughter on a night tour of the plant.  So, we walked over to the control room where they could look at the control panels with all of the the lights and alarms.  Here is a picture of Jim Cave and Allen Moore standing in front of the Unit 1 Control Panel:

Jim Cave with Allen Moore

Jim Cave with Allen Moore

Then I took each of them up to the top of the Boiler where you could look out over the lake at night from a view 250 feet high.  The Power Plant becomes a magical world at night, with the rumbling sounds from the boiler, the quiet hissing of steam muffled by the night.  The lights shining through the metal structure and open grating floors.

From the top of the boiler, you could look south and see the night lights from Stillwater, Pawnee and Perry.  Looking north, you could see Ponca City and the Oil Refinery at Conoco (later Phillips).  The only structure taller than the boilers are the smoke stacks.  There was always a special quality about the plant at night that is hard to put your finger on.  A sort of silence in a world of noise.  It is like a large ship on the ocean.  In a world of its own.

Power Plant at sunset

Power Plant at sunset across the lake

We returned to the break room 20 minutes before midnight, where our plant manager Bill Green and Jim Arnold tested their radios with the Control Room to make sure we were all in contact with each other.  I had carried my tool bucket up to the break room in case I needed to dash off somewhere in a hurry.

This is an actual picture of my tool bucket

This is an actual picture of my tool bucket

We felt confident by this time that a disaster was not going to happen when the clock rolled over to midnight.  When the countdown happened, and the 5, 4, 3, 2, 1 counted down, We cheered “Happy New Year!” and hugged one another.  I think both of my children had dozed off by this point.

Bill Green called the control room.  The word came back that everything was business as usual.  Nothing out of the ordinary.  We waited around another hour just to make sure that nothing had shutdown.  By 1:00 am on January 1, 2000, Bill Green gave us the Green Light.  We were all free to return to our homes.

I gathered up my two children and my wife Kelly, and we drove the 25 miles back home to the comfort of our own beds.  When we went to bed early that morning after I had climbed into bed, I reached over and turned off the light on my nightstand.  When the light went out, it was because I had decided to turn it off.  Not because the world had suddenly come to an end.  A new Millennium had just begun.

What Coal-Fired Power Plant Electricians Are Doing at an Oil Refinery

Power Plant Men working for a large Coal-Fired Power Plant have the kind of culture where Cleanliness is next to “Leroy Godfrey-ness”.  If you knew Leroy Godfrey, then you would know that he was a perfectionist in a lot of ways.  Or… Well, he expected the Plant Electricians to be anyway.  A few years after becoming an electrician, there was some work being done by Ben Davis, one of our best electricians, at the Conoco (Continental) Oil Refinery twenty miles north of the plant in Ponca City.

Conoco (Now Philips 66) Oil refinery

Conoco (Now Philips 66) Oil refinery in Ponca City

Being a low level Electrician Apprentice, I was not included in whatever was happening at the Refinery.  I didn’t work at the refinery for many years.  When I finally did go to Conoco, I wished I hadn’t.

What was happening?  A Co-Generation plant was being built there.  It is called a “Co-Generation” plant because it serves two purposes.  Waste gas from the refinery is used to fire the boiler that produces the steam to turn the turbine.  Any steam left over is sent over to the refinery to supplement their own needs.  The electricity is used by the refinery and any left over electricity is sold by the Electric Company for a profit.  So, in a sense, it is a “Co-Existence”.

For the most part, Power Plant Men were looking for opportunities to get in a company truck and leave the plant grounds to work on something outside the confines of the plant where they work every day, week in and week out.  Trips to the river pumps or the parks on our lake were always nice, because you would see wildlife along the way.  You could look out over the Arkansas River in the morning as the sun was rising and feel the cool breeze and smell the pastures nearby.

Trips to Enid to our small peaking units were fun too, because we were able to work on some different equipment out in a quiet substation where mud daubers were the only sound until the units came online.  The drive to Enid was nice because the 45 mile trip across the countryside is pleasant and the traffic is very light.  You can go for miles without seeing another car.

After only a couple of visits to the Conoco Oil Refinery, I never looked forward to the 20 minute drive from the plant when we had to work on the Co-Generation Plant co-owned by our company and the Oil Refinery.  There were a few things about the refinery that bothered me about working there.  One annoying factor was the hideous smell.

I had lived in Ponca City for three years and the sour odor that poured out of the Oil Refinery to the south of our house generally blew right up our street.  One winter morning I remember stepping out of our rental house into the dark on my way to work, and the exhaust from the oil refinery must have been blowing directly down the street to our house where I lived because when I took a breath I gagged immediately and was at the point of vomiting on the front lawn.

The house we rented in Ponca City, Oklahoma

The house we rented in Ponca City, Oklahoma in 1986-89 with about 600 sq. ft. of living space

A side note…

My wife and I lived in this tiny house shortly after we were married.  Kelly was an RN (nurse) at the local hospital working the night shift while I was an electrician at the Power Plant during the day.  I had the philosophy that if we started by living in a dump and saved our money, then as we gradually worked our way up to a bigger house, we would feel as if life was getting better, and we never had to worry about money, since we always lived well below our means.

I figured that if we lived far below our means, our means would keep growing.  Living just below your means meant always staying in the same economic spot (how many sentences can put the words “means” and “meant” right next to each other?).  The quality of Life doesn’t get much better.  When living well below your means, life continues to get better even if your job stays the same your entire life.  I had figured that I was going to be a plant electrician until the day I retired, so, this was my way of planning ahead.

My wife endured living in this tiny house one block away from the railroad tracks traveled by the coal trains on their way to our plant (which shook our house as they passed) for three years before we moved to Stillwater, Oklahoma where we lived with more than twice the square feet and no smell from the oil refinery.

end of side note…

I started out by saying that the culture at our Power Plant was that Cleanliness was very important.  I suppose this was true at the Oil Refinery as well, only, it seemed that even though the clutter was all picked up, there was something “inherently” dirty about the oil refinery.  I’m not sure how to describe it, but you just felt like you didn’t want to touch anything because it was going to leave some sort of dirty film on you.  It was….. grimy.

Our Power Plant is in North Central Oklahoma, and during the summer going for an entire month with over 100 degree weather every day was not uncommon.  There are parts of the plant where you had to work some times where the temperature reached 160 degrees.  Of course, you can’t stay in that environment very long, and those areas are generally not the areas of choice when choosing which job to work on next.

One hot summer day in 1996, Charles Foster and I had to go to the oil refinery to our Co-Generation plant there to fix an Air Conditioner Condenser Fan Motor.

Charles Foster

Charles Foster

This isn’t like one of those fans on the side of your house in the box that you know as your “air conditioner” that blows hot air out when the air conditioner in your house is running, though it performs the same task, only on a much bigger scale.

A large air conditioner about the size of the one that Mike Rose worked on

No.  Even bigger than this air conditioner

When you entered the oil refinery you had to wear a long blue cloak or coat called “Nomex”.

A Blue Nomex Coat

A Blue Nomex Coat  which can be worn by Mexicans.  That rumor is just not true.

The reason for wearing this heavy “woolen” coat was to help save your life in case you happened to be around the next time (next time?) something exploded, blasting flames in your direction.  — Yeah…. comforting huh?  Knowing that this flame retardant coat was going to keep you from being burned alive when something exploded in the refinery.  Oh joy.

Everyone in the refinery was wearing these blue coats.  It was a requirement before you could drive your pickup through the security gate.

Once inside the gate, Charles and I checked our clearances to make sure it was safe to work on unwiring the motor that was mounted under the air conditioner coils.  Another fan was running that was turning a large fan blade blowing hot air down next to us.  We had brought our own fans to blow cooler air on us while we worked on the motor.  This particular motor weighed about 400 lbs, to give you an idea of the size of motor we were repairing.

A motor much like this one

A motor much like this one only mounted vertically

Charles and I had brought a temperature gun to check how hot everything was when we were working.

An Infrared Thermometer

An Infrared Thermometer

When we checked the temperature, we found that the area where we had to stand was 160 degrees.  The motor itself was even hotter than that.  We had to wear leather gloves just to work on it without burning our hands.  Asbestos gloves would have rendered us useless because they make you feel like you are wearing “Hulk Hands” where your fingers are about 2 inches wide.

Asbestos Gloves worn when putting hot bearings on a motor shaft (for instance)

Asbestos Gloves worn when putting hot bearings on a motor shaft (for instance)

See what I mean?

Hulk Hands

Hulk Hands

The air was too hot to breathe except for quick shallow breaths.  Even though we had a fan blowing directly on us, we took turns approaching the motor, turning some bolts a couple of times, and then quickly moving out of the area to where we could be in the cooler 105 degree temperature.

There is nothing like a mild irritation (such as working in extreme heat) to motivate you to hurry up a job.  Charles and I worked diligently to remove the motor and then lowering it down with a platform hand lift that we kept in the shop.

A platform Lift Hand Truck like the one we used

A platform Lift Hand Truck like the one we used only ours had a hydraulic lift on it.

This fan motor was on the roof of a building, so once we had removed the motor from where it was mounted, we still had to lower it down to the back of the truck which was backed up to the side of the building.  Once in the truck, we brought it back to the plant where we could work on it.

When you first went to work in the oil refinery you have to take a specially designed safety course when you are issued your Nomex coat.  During that class, you are told that if you hear the sirens go off, that generally means that there are some toxic gases being released accidentally in the plant, you are supposed to take action quickly.

The funniest (or not so funniest) instructions was that when the sirens go off, you are supposed to run in the opposite direction away from the sirens.  Which sort of reminds me of Monty Python’s Search for the Holy Grail when they had to run away from the viscous fighting rabbit. Yelling “Run Away!  Run Away!”  Great safety evacuation plan.

Battling the Killer Rabbit in the Search for the Holy Grail

Battling the Killer Rabbit in the Search for the Holy Grail

The toxic gas that everyone was worried about is called Hydrogen Sulfide or H2S.  This is the gas that smells like rotten eggs.  The only problem is that when there is more than the minimal amount of H2S in the air, you can’t smell it anymore because it quickly deadens your sense of smell.

Hydrogen Sulfide Warning Sign

Hydrogen Sulfide Warning Sign

Another fun reason to not want to go work in the Oil Refinery.

Anyway, Charles and I safely reversed the process to return the motor to its rightful place mounted on the bottom of the coils on the roof.

A few times I had to go to work at the Co-Generation plant because something was broken (like the fan motor), but most of the time that we went to the plant was to do our quarterly battery inspections.  For more information about battery inspections, you can read this post: “Importance of Power Plant Backup Battery Preventative Maintenance“.

I have told you all the reasons why I didn’t enjoy working at the Oil Refinery in Ponca City, Oklahoma.  There were reasons why I did enjoy it.  I suppose if you have been reading my posts, you will know the most obvious answer to that question (oh.  I guess I didn’t really ask a question… but if I had…).  The only redeeming factor with working at the Co-Generation plant at the oil refinery was being able to work with the best Power Plant Men and Women in the country.

I have given you an example above when I worked with Charles Foster.  I also worked with Scott Hubbard and Diana Brien.

Scott Hubbard

Scott Hubbard

My Bucket Buddy Diana Brien

My Bucket Buddy Diana Brien

Both of them top class electricians and First Class Friends.  Just to be able to work side-by-side with such terrific people made me forget about the poison gases.  I didn’t mind the heat.  I even forgot I was wearing the heavy suffocating Nomex Coat.  What’s a little grime when your friend tells you about their day?  About what they are planning for the weekend?  Or the rest of their life?

Actually, I think that’s what made everything about working both at the Oil Refinery and the Power Plant itself the most enjoyable job I can imagine.  Sure.  We had a culture of “cleanliness” at the plant.  I think it was the “friendliness” that really made all the difference.  It was also the most painful part the day I finally left the Power Plant to adventure out to find the rest of the world in 2001.