Tag Archives: Doctor

A Power Plant Doctor Does a Jig in a Puddle of Acid

Favorites Post #44

Originally Posted May 18, 2012

George Pepple was the chemist at the plant when I first arrived in 1979.  His last name is pronounced  “Pep-Lee”.  A chemist plays an important role in a power plant.  The plant treats their own water and has it’s own sewage system.  The chemist spends their time with these activities.

They do other things like check ground water for contaminates, and lake water for bacteria, and a host of other things.  Hydrochloric Acid is used to balance the PH of the water.  As far as I know, George Pepple was the only one at the plant with a PhD, which gave him the title of Doctor.  No one called him Dr. Pepple (which sounds like a soda pop).  We either called him George or Pepple (Pep Lee) or both.  He had a sort of Einsteinian simplicity about him.  To me he was the perfect combination of Einstein and Mr. Rogers from “Mr. Roger’s Neighborhood”:

Albert Einstein

Mister Rogers

One other thing I would like to add about George was that he developed a special process for Cupric chloride leaching of copper sulfides.  This was a patented process (1982) which is now owned by the Phelps Dodge Corporation which is a copper and gold mining company.  As humble as George Pepple was, he never mentioned this to anyone at the plant as far as I know.

When he would page someone on the PA system (gray phones), he would always do it in a straight monotone voice. putting no accents on any of the words and he would always repeat his page twice.  Like this:  “PaulMullonLineOne.  PaulMullonLineOne.”

Gaitronics Gray Phone

Before I get to the point where George is dancing in the acid, I first need to tell you about Gary Michelson, since he had a role to play in this jig.  In an earlier post: In Memory of Sonny Karcher, A True Power Plant Man, I remarked that Sonny Karcher had told people when he introduced me to them that I was going to college to learn to be a writer (which wasn’t exactly true.  The writing part I mean…. I was going to college… and.. well… I am writing now), and that I was going to write about them.  In doing so, some people took me in their confidence and laid before me their philosophy of life.

Jerry Mitchell being one of them (as you can read in an earlier post about “A Power Plant Man Becomes an Unlikely Saint“).  Jerry had filled me with his own sense of humility, where it was important to build true friendships and be a good and moral person.  His philosophy was one of kindness to your fellow man no matter what his station in life.  If there was someone you couldn’t trust, then stay clear of them.

Gary Michelson was another person that wished to bestow upon me his own personal wisdom.  We worked for about 3 days filtering the hydraulic oil in the dumper car clamps and in the coal yard garage.  While there, he explained to me why it was important to be the best in what you do.  If you are not number one, then you are nobody.  No one remembers who came in second.

He viewed his job performance and his station in life as a competition.  It was him against everyone else.  He didn’t care if he didn’t get along with the rest of the people in the shop (which he didn’t) because it is expected that other people would be jealous or resentful because he was superior to them.

According to Gary his family owned part of a uranium mine somewhere in Wyoming or Montana.  He thought he might go work for his father there, because truly, he was not a True Power Plant Man.  He reminded me slightly of Dinty Moore.  Like a lumber Jack.

Dinty Moore

As I mentioned in the post about the “Power Plant Genius of Larry Riley“, Gary Michelson had the title “Millwright”.  Which no one else in the shop seemed to have.  He had been certified or something as a Millwright.  Gary explained to me that a Millwright can do all the different types of jobs.  Machinist, Mechanic, Pipe fitter, etc.

I remember him spending an entire week at a band saw cutting out wedges at different angles from a block of metal to put in his toolbox.  Most mechanics at this time hadn’t been issued a toolbox unless they had brought one with them from the plant where they had transferred.  Gary explained to me that his “superiority was his greatest advantage.”  Those aren’t his words but it was basically what he was saying.  That phrase came from my son who said that one day when he was imitating the voice of a video game villain named Xemnas.

Filtering the hydraulic oil through the blotter press was very slow until we removed most of the filters.

An Oil Blotter Press Similar to the one we had, but our press did not have “NAKIN” written on it.

It was a job that didn’t require a lot of attention and after a while became boring.  That gave me more time to learn about Gary.  He filled the time with stories about his past and his family.  Since I hadn’t met Ramblin’ Ann at this point (See the post “Ed Shiever Trapped in a Confined Space with a Disciple of Ramblin’ Ann“), I was not able to contribute my share.  In the middle of this job we were called away to work on a job in water treatment where a small pump needed to be re-installed.

During this time at the plant every pump, fan, mill and turbine were brought to the maintenance shop and disassembled, measured, cleaned, honed and reassembled before the plant was brought online for the first time.  This is called doing a “check out” of the unit.  The electricians would check every motor, every cable and every relay and alarm.  The Results team (Instrument and Controls as they were later called) would check out the instrument air, the pneumatic valves and the control logic throughout the plant.

Gary had me go to the tool room and get some rubber boots and a rain suit.  When we arrived at the water treatment building George Pepple was there waiting for us.  The pump was in place and only the couplings needed to be connected to the acid line.  Gary explained to me as he carefully tightened the bolts around the flange that you had to do it just right in order for the flange to seat properly and create a good seal.  He would tighten one bolt, then the bolt opposite it until he worked his way around the flange.  He also explained that you didn’t want to over-tighten it.

Pipe Flange

Anyway.  When he was through tightening the couplings I was given a water hose to hold in case some acid were to spray out of the connections when the pump was turned on.  After the clearance was returned and the operator had closed the breaker, George turned the pump on.  When he did the coupling that Gary had so carefully tightened to just the right torque using just the right technique sprayed a clear liquid all over George Pepple’s shoes.

Gary quickly reached for the controls to turn off the pump.  I immediately directed the water from the hose on George’s shoes while he began to jump up and down.  In last week’s post I explained that when I was working in the River Pump forebay pit shoveling sand, there was a point when I realized that I was covered from head to foot with tiny crawling bugs, and I felt like running around in circles screaming like a little girl (See “Power Plant Men Taking the Temperature Down By The River“).

If I had done that, I probably would have been singing the same song and dance that George Pepple was doing at that moment.  Because he indeed was screaming like a little girl (I thought).  His reaction surprised me because I didn’t see the tell tale signs of sizzling bubbles and smoke that you would see in a movie when someone throws acid on someone.  I continued hosing him down and after a minute or so, he calmed down to the point where he was coherent again.  He had me run water on his shoes for a long time before he took them off and put on rubber boots.

After hosing off the pipes, Gary took the coupling apart and put the o-ring in place that he had left out.

Rubber O-Ring

I made a mental note to myself.  — Always remember the o-ring.

Besides those two jobs, I never worked with Gary Michelson again.  When I returned the next summer Gary was no where to be found.  When I asked Larry Riley about it, he just said that they had run him off.  Which is a way of saying…  “He ain’t no Power Plant Man.”

George Pepple on the other hand was there throughout my career at the power plant.  He was a True Power Plant Man, PhD!  When George was around you knew it was always “A wonderful Day in the Neighborhood”.  When I would hear George Pepple paging someone on the Gray Phone (the PA system) in his own peculiar way, I would think to myself… “I like the way you say that.” (As Mr. Rogers used to say).  I will leave you with that thought.

Since I originally wrote this post in 2012, George Pepple has died.  He died on October 28, 2019.  I was able to find his picture from his Obituary site.  Here it is.  See what I mean about a cross between Einstein and Mr. Rogers?

George Pepple

Comments from the original post:

  1.  

    neenergyobserver May 18, 2012

    Funny isn’t it, how the ones that are the best (in their own minds) do stupid stuff like forgetting the O-ring. Apparently they can’t see for all the jaw-flapping involved in patting themselves on the back. Not that I haven’t had a few days I’d rather not talk about too.

    1.  

      Plant Electrician May 25, 2012

      Nebraska, if you think that was dumb, wait until you read the next post.

      1. neenergyobserver May 25, 2012

        Well, that was dumb, but not the dumbest either of us has seen. I’ll look forward to it.

  2.  

    onelifethislife May 27, 2012

    You are master storyteller! I know nothing about power plants and I was right there with you. This was fantastic read! Thank you for sharing your work.

    1.  

      Plant Electrician May 27, 2012

      Thank you for your kind words.

      1. onelifethislife May 27, 2012

        You are most welcome!!

  3. bryanneelaine May 28, 2012

    LOL @ “Dinty Moore”

     

    Ron Kilman May 23, 2013

    Great story! Thanks,
    I remember George as – competent, consistent, happy, supportive, and a great “team player”.

A Power Plant Doctor Does a Jig in a Puddle of Acid

Originally Posted May 18, 2012

George Pepple was the chemist at the plant when I first arrived in 1979.  His last name is pronounced  “Pep-Lee”.  A chemist plays an important role in a power plant.  The plant treats their own water and has it’s own sewage system.  The chemist spends their time with these activities.

They do other things like check ground water for contaminates, and lake water for bacteria, and a host of other things.  Hydrochloric Acid is used to balance the PH of the water.  As far as I know, George Pepple was the only one at the plant with a PhD, which gave him the title of Doctor.  No one called him Dr. Pepple (which sounds like a soda pop).  We either called him George or Pepple (Pep Lee) or both.  He had a sort of Einsteinian simplicity about him.  To me he was the perfect combination of Einstein and Mr. Rogers from “Mr. Roger’s Neighborhood”:

Albert Einstein

Mister Rogers

One other thing I would like to add about George was that he developed a special process for Cupric chloride leaching of copper sulfides.  This was a patented process (1982) which is now owned by the Phelps Dodge Corporation which is a copper and gold mining company.  As humble as George Pepple was, he never mentioned this to anyone at the plant as far as I know.

When he would page someone on the PA system (gray phones), he would always do it in a straight monotone voice. putting no accents on any of the words and he would always repeat his page twice.  Like this:  “PaulMullonLineOne.  PaulMullonLineOne.”

Gaitronics Gray Phone

Before I get to the point where George is dancing in the acid, I first need to tell you about Gary Michelson, since he had a role to play in this jig.  In an earlier post: In Memory of Sonny Karcher, A True Power Plant Man, I remarked that Sonny Karcher had told people when he introduced me to them that I was going to college to learn to be a writer (which wasn’t exactly true.  The writing part I mean…. I was going to college… and.. well… I am writing now), and that I was going to write about them.  In doing so, some people took me in their confidence and laid before me their philosophy of life.

Jerry Mitchell being one of them (as you can read in an earlier post about “A Power Plant Man Becomes an Unlikely Saint“).  Jerry had filled me with his own sense of humility, where it was important to build true friendships and be a good and moral person.  His philosophy was one of kindness to your fellow man no matter what his station in life.  If there was someone you couldn’t trust, then stay clear of them.

Gary Michelson was another person that wished to bestow upon me his own personal wisdom.  We worked for about 3 days filtering the hydraulic oil in the dumper car clamps and in the coal yard garage.  While there, he explained to me why it was important to be the best in what you do.  If you are not number one, then you are nobody.  No one remembers who came in second.

He viewed his job performance and his station in life as a competition.  It was him against everyone else.  He didn’t care if he didn’t get along with the rest of the people in the shop (which he didn’t) because it is expected that other people would be jealous or resentful because he was superior to them.

According to Gary his family owned part of a uranium mine somewhere in Wyoming or Montana.  He thought he might go work for his father there, because truly, he was not a True Power Plant Man.  He reminded me slightly of Dinty Moore.  Like a lumber Jack.

Dinty Moore

As I mentioned in the post about the “Power Plant Genius of Larry Riley“, Gary Michelson had the title “Millwright”.  Which no one else in the shop seemed to have.  He had been certified or something as a Millwright.  Gary explained to me that a Millwright can do all the different types of jobs.  Machinist, Mechanic, Pipe fitter, etc.

I remember him spending an entire week at a band saw cutting out wedges at different angles from a block of metal to put in his toolbox.  Most mechanics at this time hadn’t been issued a toolbox unless they had brought one with them from the plant where they had transferred.  Gary explained to me that his “superiority was his greatest advantage.”  Those aren’t his words but it was basically what he was saying.  That phrase came from my son who said that one day when he was imitating the voice of a video game villain named Xemnas.

Filtering the hydraulic oil through the blotter press was very slow until we removed most of the filters.

An Oil Blotter Press Similar to the one we had, but our press did not have “NAKIN” written on it.

It was a job that didn’t require a lot of attention and after a while became boring.  That gave me more time to learn about Gary.  He filled the time with stories about his past and his family.  Since I hadn’t met Ramblin’ Ann at this point (See the post “Ed Shiever Trapped in a Confined Space with a Disciple of Ramblin’ Ann“), I was not able to contribute my share.  In the middle of this job we were called away to work on a job in water treatment where a small pump needed to be re-installed.

During this time at the plant every pump, fan, mill and turbine were brought to the maintenance shop and disassembled, measured, cleaned, honed and reassembled before the plant was brought online for the first time.  This is called doing a “check out” of the unit.  The electricians would check every motor, every cable and every relay and alarm.  The Results team (Instrument and Controls as they were later called) would check out the instrument air, the pneumatic valves and the control logic throughout the plant.

Gary had me go to the tool room and get some rubber boots and a rain suit.  When we arrived at the water treatment building George Pepple was there waiting for us.  The pump was in place and only the couplings needed to be connected to the acid line.  Gary explained to me as he carefully tightened the bolts around the flange that you had to do it just right in order for the flange to seat properly and create a good seal.  He would tighten one bolt, then the bolt opposite it until he worked his way around the flange.  He also explained that you didn’t want to over-tighten it.

Pipe Flange

Anyway.  When he was through tightening the couplings I was given a water hose to hold in case some acid were to spray out of the connections when the pump was turned on.  After the clearance was returned and the operator had closed the breaker, George turned the pump on.  When he did the coupling that Gary had so carefully tightened to just the right torque using just the right technique sprayed a clear liquid all over George Pepple’s shoes.

Gary quickly reached for the controls to turn off the pump.  I immediately directed the water from the hose on George’s shoes while he began to jump up and down.  In last week’s post I explained that when I was working in the River Pump forebay pit shoveling sand, there was a point when I realized that I was covered from head to foot with tiny crawling bugs, and I felt like running around in circles screaming like a little girl (See “Power Plant Men Taking the Temperature Down By The River“).

If I had done that, I probably would have been singing the same song and dance that George Pepple was doing at that moment.  Because he indeed was screaming like a little girl (I thought).  His reaction surprised me because I didn’t see the tell tale signs of sizzling bubbles and smoke that you would see in a movie when someone throws acid on someone.  I continued hosing him down and after a minute or so, he calmed down to the point where he was coherent again.  He had me run water on his shoes for a long time before he took them off and put on rubber boots.

After hosing off the pipes, Gary took the coupling apart and put the o-ring in place that he had left out.

Rubber O-Ring

I made a mental note to myself.  — Always remember the o-ring.

Besides those two jobs, I never worked with Gary Michelson again.  When I returned the next summer Gary was no where to be found.  When I asked Larry Riley about it, he just said that they had run him off.  Which is a way of saying…  “He ain’t no Power Plant Man.”  George Pepple on the other hand was there throughout my career at the power plant.  He was a True Power Plant Man, PhD!  When George was around you knew it was always “A wonderful Day in the Neighborhood”.  When I would hear George Pepple paging someone on the Gray Phone (the PA system) in his own peculiar way, I would think to myself… “I like the way you say that.” (As Mr. Rogers used to say).  I will leave you with that thought.

Comments from the original post:

  1. neenergyobserver May 18, 2012

    Funny isn’t it, how the ones that are the best (in their own minds) do stupid stuff like forgetting the O-ring. Apparently they can’t see for all the jaw-flapping involved in patting themselves on the back. Not that I haven’t had a few days I’d rather not talk about too.

    1. Plant Electrician May 25, 2012

      Nebraska, if you think that was dumb, wait until you read the next post.

      1. neenergyobserver May 25, 2012

        Well, that was dumb, but not the dumbest either of us has seen. I’ll look forward to it.

  2. onelifethislife May 27, 2012

    You are master storyteller! I know nothing about power plants and I was right there with you. This was fantastic read! Thank you for sharing your work.

    1. Plant Electrician May 27, 2012

      Thank you for your kind words.

      1. onelifethislife May 27, 2012

        You are most welcome!!

  3. bryanneelaine May 28, 2012

    LOL @ “Dinty Moore”

     

    Ron Kilman May 23, 2013

    Great story! Thanks,
    I remember George as – competent, consistent, happy, supportive, and a great “team player”.

Why Do Power Plant Men always Lose the Things they Love the Most?

Originally posted November 9, 2013:

One of the things I loved the most about being an electrician at the coal-fired Power Plant in North Central Oklahoma was that I spent a good deal of time troubleshooting and fixing Electronic Circuit boards. My Mentor Bill Rivers had taught me the fine art of repairing precipitator circuit boards to the point where I was very comfortable taking a board with burned out circuits and rebuilding it piece at a time until it worked well enough to be put back into service. There is something comforting about fixing electronic circuit boards.

A Circuit board with Electronic components

A Circuit board with Electronic components

I had even built a little test box out of a proximity switch on a Gaitronics phone receiver hook where I could plug a large Operational Amplifier into it and turn a little knob to test it, where it would light up little red LEDs. Like I said. It was really fun.

I had told my friend from High School, Jesse Cheng, who was now a doctor just graduating from Harvard with his Masters in Public Health how much fun I was having. Even though he was a medical doctor with an Engineering degree from Yale, he wished that he could do what I was doing. He even applied for an Engineering job at our plant so that he could at least come down to the electric shop where I would let him help me troubleshoot and repair all kinds of electronic circuit boards.

Unfortunately, he was overqualified for the job. Louise Gates asked me about him, since he had listed me as a reference on the job application. I explained to her that even though he was a Medical Doctor, what he really wanted to do was work in a power plant with the great bunch of people I had told him about. He would easily have given up his career to be blessed by the presence of such great Power Plant Men.

I will tell a side story about my Friend Jesse, before I proceed with the painful loss of those things that Power Plant Men love….

I met Jesse when I was a sophomore in High School. He was the student body president when I arrived at Rockbridge High School in Columbia, Missouri. We immediately became friends when we met. We both enjoyed the same things. The main thing was playing games, or solving puzzles.

I quickly learned that Jesse loved playing all kinds of games. So, when I would go over to his house, we would usually go down in the basement where he had a new game waiting for me. We would sit down there and play games until his mother would call us for dinner.

One day my brother came with me and we went down in the basement to play the game of Risk.

Risk Board Game

Risk Board Game

Jesse was beating us so badly that after the 3rd move, we joined forces only to have Jesse wipe us off of the map on the 4th turn. Then his mother called us for dinner.

Jesse’s mother was a small Chinese lady with a meek voice. When Jesse had guests over, she would cook his favorite meal. Chili. So, when it was time for dinner, she would call down to us from the top of the basement stairs, “Jesse! Come get your Chili!” I had heard that call to action many times, and I had obediently left whatever we were playing to go eat supper.

After we had finished dinner and talked with Jesse for a while, my brother and I left to go home. On the way home my brother started to chuckle. I asked him why, and he responded that he could still hear Jesse’s mother calling “Jesse! Come get your Chili!” in his head. It sounded funny to hear the small Asian voice calling to Jesse to come get his Chili.

So, that became a catch phrase for when you wanted to holler at someone, but didn’t have anything particular to say. We would just yell out, “Jesse! Come get your Chili!!” It always brought a smile to the faces of anyone who knew the story, and a confused look on the faces of any bystanders.

When I went to Columbia, Missouri to the University of Missouri, I told this story to the people that lived around me in Mark Twain Dormitory. I would smile when I would be heading back to the dorm after class and someone from a block away would spy me from their dorm window and would yell at the top of their lungs, “Jesse! Come get your Chili!!!”

Jesse was in town one day shortly after the Christmas break and came to visit me in the dorm. He walked off the elevator looking for the room where I lived. The Resident Assistant saw him and immediately asked him, “Are you Jesse Cheng?” When he replied that he was, he said, “Kevin is in Room 303.” When I answered the door, Jesse said he couldn’t figure out how everyone on the floor seemed to know who he was. I told him that “Everyone knows you Jesse! You’re my friend!”

So, there were times when I was at the plant where a Power Plant Man (or Woman) would yell to me, “Jesse! Come get your Chili!” No one can say that without a big smile on their face, and on mine. It’s poetry to my ears. Jesse’s mother forever lives on in our memories.

End of Side Story….

So, why am I talking about troubleshooting electronic circuit boards in a post about Power Plant Men losing the things they love most? Well… because all good things had to come to an end. Electronic circuit boards included.

When I went to search for a picture of an electronic circuit board on Google Images, I had to page down a couple of times before I found a partial picture of a circuit board that had capacitors, resistors and diodes on it. They just aren’t used much anymore. Everything has gone digital. Instead of troubleshooting electronic parts, you diagnose signals being sent between various processors and memory chips. It just isn’t quite the same.

So, lucky for Jesse that he wasn’t hired at our plant. By the time he would have showed up, we were no longer changing out transistors. We were programming chips. Now the circuit boards looked more like this:

A digital Circuit Board

A digital Circuit Board

Other things in the electric shop were taken away or became “unused” that I used to really enjoy using. We had a heat gun mounted on the wall where we would heat up bearings in order to put them on the shaft of the motor. We would stand there monitoring the bearing to see if it was hot enough… We would spit on our finger and drip the spit on the bearing. When the spit would sizzle, we knew the bearing was hot enough.

A heat gun like this

A heat gun like this

There was something comforting about the smell of hot grease from the bearing mixed with the smell of smoldering spit… Also in the winter, it felt good to warm yourself around the heat gun while you waited for the bearing to heat up.

Well. Eventually, we no longer used the heat gun. We had a fancier bearing heater that looked like a strange aluminum cone hat.

A bearing heater

A bearing heater

The bearing heater heated the bearing more uniformly, and we could use a special temperature pencil that would melt when the bearing reached the right temperature. No more boiling bearing grease smell, and no smoldering spit. Oh well….

When the bearing was the right temperature, we had a pair of large white Asbestos Gloves that we would wear to pick up the bearing and slap it onto the shaft of the motor. The pair of Asbestos gloves in our shop came from the old Osage Plant. They were made from genuine Asbestos. I suppose a white cloud of Asbestos dust would fly up in your face if you were overly moved by the song on the radio in the shop and felt a sudden urge to clap.

Asbestos Gloves worn when putting hot bearings on a motor shaft (for instance)

Asbestos Gloves worn when putting hot bearings on a motor shaft (for instance)

Well… You can imagine what happened to our Asbestos gloves. Those gloves that you knew were going to keep your hands from being burned as you picked up the scalding hot bearing. You never had to worry about being burned…. but…. oh well… They were taken away. Not deemed safe for use by humans.

In the shop when before and after we took apart a motor, we performed a test on the motor called, “Meggering the motor”. That is, we clipped a megger to the motor leads and one to the motor case and cranked a hand crank on the side of the Megger to generate 1,000 volts to see if the insulation in the motor was still good.

Meggers are much like an old telephone from way back, where you would turn a crank to call the operator. Or you could take it fishing with you and shock the fish in the water to make them float to the surface. But…. I wouldn’t know about that. I just heard stories from other Power Plant Men about it.

Old Crank Telephone

Old Crank Telephone

A manual crank megger was similar….

Megger with a Crank

Megger with a Crank

Alas…. After a while, a Meggar with a crank became a thing of the past, as did our Simpson Volt-Ohm Meter:

We had a couple of these Simpson Analog Multimeters in the shop

We had a couple of these Simpson Analog Multimeters in the shop

It wasn’t only electric shop equipment that the Power Plant Men held dear that kept disappearing. We used to wear safety belts at the plant to keep us from falling off of high places. Would you believe that these Safety Belts were taken away from the Power Plant Men as well?

Power Plant Men wore Safety Belts like this

Power Plant Men wore Safety Belts like this

I explained how the electronic circuit boards were replaced with digital cards. I also explained how the heat gun was replaced with a nifty new bearing heater, which was also almost made obsolete by another invention called an Induction heater.

An induction Bearing Heater

An induction Bearing Heater

This heater didn’t even get hot. The bearing would heat up by a magnetic field on the bar that would cause an electric current to build up around the bearing, causing it to heat up almost by magic.

The Asbestos Gloves were replaced with well padded Kevlar Gloves:

High Heat Kevlar Gloves

High Heat Kevlar Gloves

They worked just as well as the asbestos gloves without the Mesothelioma thrown in as a bonus.

As for the volt-ohm meters. Each electrician was eventually issued their own new Fluke Volt-Ohm Meter. I dare say. It was a step up from the old Simpson meter. A lot safer also:

Like this. Ok. So the multimeters had become more sophisticated over the years.

Like this. Ok. So the multimeters had become more sophisticated over the years.

And the Safety belt? Well… It turns out that if someone were to fall and be hanging from a safety belt, the injury caused by just dangling for any length of time on a safety belt while waiting to be rescued can be devastating to the human body. So, the belts were removed, and Power Plant Men everywhere were issued new and improved Safety Harnesses.

Safety Harness being worn by a plastic Power Plant Man

Safety Harness being worn by a plastic Power Plant Man

So… you see… What it boils down to is this…. Power Plant Men generally love their jobs. Real Power Plant Men I mean. So, whenever there is change, they feel the pain of loss. They lose those things they hold dear. Yeah. They know that whatever is replacing the things they are losing will most likely be a new and improved version of what they already had. I think it’s the nostalgia of how things used to be that they miss the most.

So. That is why Power Plant Men always seem to lose the things they love the most. Because they love doing what they do, and things are always changing. Power plant Men just change right along with it. But sometimes it hurts a little

Comments from original post:

  1. Ron November 9, 2013

    Great story, Kevin.
    When I transferred to the Seminole Plant, one of my jobs was to do the “daily sheets”. For each generating unit I calculated total MW, steam flow, gas burned, average temperatures and pressures, etc. We were privileged to have the first non-mechanical calculators in an OG&E Power Plant. The old calculators (I used at Mustang and Horseshoe Lake) were mechanical – motors, gears, shafts, levers, dials, and more gears. They made cool sounds when you hit the “Total” key. They even had a unique smell too. We paid $900 for each Monroe calculator in 1970. They didn’t make any noises. They didn’t give off any scent, either. But they were much faster, smaller, and lighter. I missed the old mechanicals. I still have the Post slide rule I used at OU too.

  2. Eve MEL Thomson November 9, 2013

    Sadly, change is progress. I used a blackboard, now it’s a white board!

  3. Wendell A. Brown November 11, 2013

    I loved your post, change comes in our lives but hopefully in our lives we blossom and become better for it, and always cherish the memories. I smiled a thousand times while reading it and will always remember “Jessie come eat your chili! Blessings!

  4. Jack Curtis November 13, 2013

    Change, yes…but it’s more than that. Old time craftsmen involved a lot of themselves in their work. I remember men who grabbed a wire to determine the voltage on it. A lot of work was done by feel, a sort of extra sense that craftsmen developed on the job. Projects came out right because they knew what was intended and how to make it happen that way. They were an important link in the chain of production.

    Now so much work is untouched by human hands; merely moved along by button-pushers who have replaced true craftsmen. An old time carpenter or electrician could do things today’s replacements never dream of. Cabinet makers and machinists are gone, replaced by machine operators. Much is no doubt gained, but so much is lost…

    An average man in those days, was pretty competent with his hands, expected to have a list of skills and competencies…and that’s gone, too.

 

A Power Plant Backstabbing Experience

Originally posted December 7, 2013:

Usually when I write a Power Plant Man post, the story is about the Power Plant Men and Women I worked with during the 20 years I spent at the Coal-fired Power Plant in North Central Oklahoma. Today’s post, however, is more about a particular experience I had during this time period. Some Power Plant Men at the plant were witnesses to the events, but for the most part, this was personal.

This story begins early in the morning on New Years Day 1987. Some time around 3:00 am. I woke up suddenly in the middle of the night from the bed where I was sleeping at my parents house in Stillwater, Oklahoma where my wife and I were visiting on New Year’s Eve. It felt as if someone had crept into my room and stabbed me in the back with a knife!

Instead of replying “Et Tu Brute” (pronounced “Bru Tey”), I jumped out of bed, flailing to fight back, only to find that Kelly and I were alone in the room. A quick search of my back with my right hand told me that I didn’t have any external injury, even though the pain indicated that a knife of some sort was still piercing my lower back as if someone was working the knife around trying to increase the pain.

Not wanting to wake my wife, I left the room and went into the hallway. I figured I must be having a kidney stone. I seemed to recall a similar pain many years earlier when I was a boy. At that time the pain didn’t last too long, and I figured that I would just drink some water and hope that it would work itself out quickly.

Some of you who have experienced this pain probably guessed this from the start that I was having a kidney stone. there isn’t much that is more painful than having a kidney stone, especially if the kidney stone is of any size and spiky.

I did finally wake up my wife and tell her that I thought I was having a kidney stone. She is an RN, and I figured she would know what to do if I passed out from the pain. Besides, I didn’t want her to think the house was haunted if she woke up and heard some moaning and groaning out in the hallway.

Luckily for me, the kidney stone was small and without spikes. I was able to pass the stone through the painful stage in less than hour. It felt as if I had dropped a pebble right into my bladder. A quick trip to the bathroom, and I emerged with a little stone the size of a piece of sand.

The next morning (still New Year’s Day), we drove back to Ponca City where we lived at the time. We were only about 3 miles north of Stillwater when all of the sudden, I was hit with another stabbing pain. This time coming from the lower left side. It was that same experience as a few hours earlier.

I was able to pull the car into the gas station at Bill’s Corner. I climbed quickly out of the car, paced back and forth for a minute or two, and then climbed into the passenger seat as Kelly drove the rest of the way home. At some point on the way home. I think it was about the time we passed the power plant, the stone had worked its way down into the bladder and the pain was over.

We scheduled an appointment with a Urologist the following week, and when I arrived at the doctor’s office, I gave him the two kidney stones and he had them analyzed. They were the typical kidney stone made of Calcium Oxalate. The doctor’s advice? Cut down on my calcium intake. Ok. So, I stopped drinking a glass of milk each morning before I left for work.

The result was that every 3 months I churned out another kidney stone. For the next 10 and a half year, every 3 months I had a kidney stone. Sometimes they were easy. Other times they were difficult. It depended on the size and shape of the stones.

Notice the irregular shape of these kidney stones

Notice the irregular shape of these kidney stones

I began saving them in one of those cases that people use for their contact lenses. The ones that have a side for the left contact, and one for the right contact.

A contact lens case with an L and an R for the Left and Right eye.

A contact lens case with an L and an R for the Left and Right eye.

I would put the kidney stones from my left kidney in the Left side, and the right Kidney in the R section. How did I know which was which? It was easy. Was I being stabbed in the back on the left or the right.

So, what does this have to do with Power Plant Men? Well, at times the Power Plant men had to deal with me while I was in the middle of having a Kidney stone. Most of the times it was just as a bystander sharing in my misery as they watched me pace back and forth as pale as a zombie. Other times it was riding shotgun in peril of their lives as I struggled to bring my car safely to a stop while writhing in pain.

Here are some instances I remember. One day when Scott Hubbard and either Toby O’Brien or Fred Turner were in my car as we were driving to work, I was suddenly hit with a bat across my lower back. I vaguely remember saying, “Oh No!” I asked Scott Hubbard, who was sitting in front with me to dump the contents of my lunchbox out on the floor of the car.

You see, when a kidney stone is in full swing and the feeling of intense pain begins to build up, there is a plexus of nerves around the kidneys that send a message to the stomach that it would be best if the stomach is empty. Meaning that any recently eaten breakfast should be evacuated as quickly as possible.

I struggled to remain conscious and sane and to keep the car on the road. We were only about a mile from Bill’s Corner (where I had stopped during my second kidney stone on New Years Eve (many years earlier). So, I headed for there as a place to jump out of the car. Only this was a much worse kidney stone that during the last time I pulled into the gas station to switch sides with my wife. I was going to have to turn around and go home. I wasn’t going to be passing this one any time soon.

When I climbed out of the car, I made it to the back of the car just in time to eject the contents of my stomach onto the pavement. When you are sick and you vomit, it usually makes you feel better because that it over. When you have a kidney stone, vomiting is only about as much relief as taking a breathe.

Luckily some other Power Plant Men had stopped at the gas station to fill up their vehicle and they had enough room to take Scott and Toby, (or was it Fred… Fred? You read these posts…. was it you?). I asked Scott to tell our foreman that I wasn’t going to be in for work today.

I climbed back into my Honda and pointed the car toward home. With my Little Playmate Lunchbox open at my side, I drove home. When I walked in the door at home, my wife immediately knew what was happening. She comforted me by saying, “Poor Beast.” While I began the ritual of drinking water and pacing around the house.

One exactly like this

A lunchbox exactly like this

You see…. At this time I no longer went to the doctor or the hospital when attacked with a kidney stone. I had learned my lesson many years earlier.

Early on, in Ponca City, when I had a kidney stone, I went to the hospital bent over in pain and having visions of my life passing before my eyes as if I was already in the middle of judgement day. When I would arrive in the emergency room, they would give me a shot of morphine to ease the pain.

The problem with morphine was that I was already using all my mental faculties to suppress the pain, and as soon as the morphine would begin taking effect, it took away my ability to block the mentally blocked pain. I would end up, for about 20 minutes while the morphine was taking its full effect on my senses, climbing the walls in really intense pain. Then eventually they would send me home where I would be sick from the morphine for about a week even though I may have passed the kidney stone in a day or two.

During the worst kidney stone I encountered while I was living in Ponca City, (during the first 3 years that we were married), it took about 5 day to pass this one stone. It was especially rough. Usually the only relief I had from this particular stone was to pass out from the pain. Pacing didn’t seem to work. Drinking water didn’t seem to work. It seemed like this particular stone was stuck right at the bottom of the Ureters. That is, the urinary tract just before the bladder. I knew that if it would only fall into the bladder, the intense pain would be over.

I remember how this passed very clearly. I was kneeling on the side of the bed saying a Rosary (the Sorrowful Mysteries of course). One of the Sorrowful mysteries of the Rosary is to meditate on the Scourging at the Pillar. That was what I felt I was going through at the time, so I had been saying the sorrowful mysteries all week.

A rosary

A rosary

I finally prayed to God something I usually refrained from doing…. I said to Him. “Father…. this is enough. This is all I can take. Please take this away from me.” Almost immediately the kidney stone dropped into my bladder. Oh my gosh! I climbed up into the bed and fell asleep. The pain had finally ended after 5 hard days.

I was awoken 5 hours later. My Father was calling me from Florida where he was working at a Veterinary Clinic training the employees of the clinic for continuous education. (See the post “I Think I Can, I Think I Can and Other Power Plant Man Chants” to learn more about my Father and Tom Houghton who owned the Veterinary Clinic). He told me that about 5 hours earlier he was struck with a kidney stone.

My father, though he had one kidney stone when I was a boy, was not prone to kidney stones like I was. It seemed as if the moment that I was relieved of my pain, my Father had picked up the torch and carried on the pain. I apologized to him, because I had prayed that the pain I was feeling would go away and it seems as if he had to experience whatever pain I was meant to finish bearing. The coincidence was too much to belief. He had just passed the stone and wanted to call me to tell me, since he knew that I was regularly experiencing kidney stones at the time. I resolved from that time on, to go ahead and suffer through whatever pain was being sent my way, because it appeared as if it was for a reason of some sort. I never prayed to have the pain leave again. Only that I was able to endure it.

Back to the Power Plant. One day Diana Brien and I were doing some work in the Coal yard Maintenance building, where the Labor Crew called home. We had driven the electric cart to the coal yard to work on whatever we were working on. The moment we sat in the cart to head back to the electric shop. Wham. I was hit with a kidney stone.

I didn’t want to mention it to Dee. There was no need in worrying her, or embarrassing me, so I just remained silent. I just held onto the side rail on the cart and closed my eyes. As we banged over the railroad tracks and down the gravel road on the hill, I just held on and thought…. “don’t throw up…. don’t throw up….” I concentrated real hard to try and ease the pain.

A yellow electric Cushman cart like this

A yellow electric Cushman cart like this

When we reached the shop, without a word, I walked into the shop and straight into the bathroom, where I began peeling back clothing. That is, I undid my belt, and unsnapped my pants. I paced a few minutes… then feeling the kidney stone hit the bladder, I relieved myself and walked back out into the shop. I figure all the jostling about on the bumpy road in a cart with no suspension system helped move the stone down quickly.

Dee and Scott Hubbard knew right away what had happened to me. There was no hiding the pale face and the sweat that was running down my face. I went in the office to rest a while. After a while I was ready to go back to work.

So, for all you kidney stone sufferers, here is a few words of advice. Today I have passed more than 55 kidney stones. I have never had one of them removed by any other means than passing them myself. I have passed very large kidney stones. Some so big you could crush them in your fingers.

My largest kidney stone was almost as large as this one.

My largest kidney stone was almost as large as this one.

First of all. Don’t panic. Kidney stones won’t kill you (at least not right away). The first thing that happens is that the muscles in your back tighten up. This is not a good thing. You need the muscles in your back to relax. Concentrate on relaxing those muscles. I used to use a handheld massager to try to relax the muscles. Now I just concentrate on relaxing the back. Today when I have a kidney stone, even a large one, I am usually able to pass it within hours.

A handheld massager like this

A handheld massager like this

Pace a lot. Drink a lot of water. You will only move the kidney stone down into the bladder by drinking water and pacing (or a massager maybe). I walk back and forth in the house. I have a path that I take. I walk back and forth, then I sip water each time. Don’t worry about throwing up. It’s just part of the reaction to the pain.

I only have about one kidney stone of any size once each year these day. I found that taking a good dose of CitriCal each day (yes. Extra calcium, has reduced the number of kidney stones considerably).

If you are Catholic… then offer the pain up for souls in Purgatory. It is our belief that the painful time that a person suffers in purgatory can be shortened by someone else offering up their pain for someone in purgatory. Note the difference between suffering and pain. Pain is the sensation you receive. Suffering is what you do with it. When you accept the pain and you “embrace” it, then you suffer it. If you moan and groan a lot, you basically pass it on to others. You tell them…. “I am in Pain.” Then they empathize with you and in a sense “feel your pain.” If this helps comfort you, ok. If you want to offer it to someone in Purgatory, then accept your pain in silence (I realize this makes no sense for those who do not accept the idea of Purgatory).

For those Christians that are not Catholic, let me offer you another way to suffer the pain from a kidney stone when it is too intense to bear. St. Paul said the following: “Now I rejoice in my sufferings for your sake, and in my flesh I complete what is lacking in Christ’s afflictions for the sake of his body, that is, the church” (Col 1:24). With this in mind, the pain felt during a kidney stone has great meaning. It literally unites you with Christ during his Passion.

I realize this has been an odd break from the usual Power Plant Man Post. The power plant man posts for the remainder of the year will be those posts that include stories from the time that the plant was ruled under the “evil plant manager” Eldon Waugh. Beginning in January, for the next year, the post will be stories during the reign of the plant manager, Ron Kilman (1987 to 1994). During the year 2015, the stories will be during the reign of Bill Green until I left the electric company (1994 to 2001).

Comments from the original post:

  1. Ron December 7, 2013

    Kidney stones are evil. I’ve had some, but none since 2009. The one change I made was to drink lots of water. I try to drink at least a half a gallon every day. The clearer your urine the better.

  2. Fred December 9, 2013

    Yes Kev I was there and remember it well. Not that you moaned and groaned but when you set up straight in your seat and had a look on your face like. . .something was terribly wrong.
    I offered to drive you home but you assured me you would be ok driving home. I did bum a ride with someone at Bill’s corner to work.

  3. Jack Curtis December 15, 2013

    Ouch…
    Wise advice for dealing with pain or anything negatively stressful. Not sure all are equally equipped to follow it, though. One of these days, maybe they’ll find a means for rebalancing the chemistry for you…

  4. Monty Hansen February 20, 2014

    This is incredible! I was just talking tonight to another operator at work about passing kidney stones, I have only had two, one was when I was rolling up Valmy 1 steam turbine as a Control Room Operator, I had just started rolling and felt that familiar unmistakable pain, I turned the unit over to my assistant, went & peed out a potato shaped kidney stone about 1/2 the size of a pea & then finished putting the unit online! (Actually the concentration of bringing the unit on, mercifully helped give me something else to think about besides my pain)

    Anyway Kevin, this is how I got rid of them. I started taking MAGNESIUM, a small dosage every day, it binds with the calcium & you urinate it out before it can form into a stone, works for me, I haven’t had one in twenty years now. If I feel that familiar pain in my back I know it’s because I’ve neglected taking my magnesium, so I double up for 2 or 3 days & problem solved.

    I recommend stopping the calcium & taking the lowest dose magnesium you can get at the vitamin shop & see if the stones don’t stop for good. Take it from a fellow power plant man, kidney stone sufferer, and friend of Jesus 🙂

    P.S. I don’t get a chance to read these every day you send them out, the best I can do is save them up & read them at work when I have the time, so I am usually far FAR behind your most recent posts, but I really enjoy them.

    1. neversaydi237 December 10, 2014

      Wow. You’re very brave! My first thought was, like one of the last commenters-drink about a half gallon + a day, but I’d suggest distilled. Most of the ‘water stores’ where you fill your 5 gallon jugs will offer RO (reverse osmosis ) which still has some minerals, and straight up distilled water.
      I drink the distilled like that, (it does taste a little flat, but you get used to it) because according to the ‘experts’ the lack of minerals makes your kidneys work far less hard as the water passes through (no accumulation of minerals possible from it) plus your body really benefits from all the direct and useable hydration….
      Wonder if the electrical fields contributed to your condition as well?
      Be well, my friend! Thinking of you, for sure!

A Power Plant Doctor Does a Jig in a Puddle of Acid

Originally Posted May 18, 2012

George Pepple was the chemist at the plant when I first arrived in 1979.  His last name is pronounced  “Pep-Lee”.  A chemist plays an important role in a power plant.  The plant treats their own water and has it’s own sewage system.  The chemist spends their time with these activities.

They do other things like check ground water for contaminates, and lake water for bacteria, and a host of other things.  Hydrochloric Acid is used to balance the PH of the water.  As far as I know, George Pepple was the only one at the plant with a PhD, which gave him the title of Doctor.  No one called him Dr. Pepple (which sounds like a soda pop).  We either called him George or Pepple (Pep Lee) or both.  He had a sort of Einsteinian simplicity about him.  To me he was the perfect combination of Einstein and Mr. Rogers from “Mr. Roger’s Neighborhood”:

Albert Einstein

Mister Rogers

One other thing I would like to add about George was that he developed a special process for Cupric chloride leaching of copper sulfides.  This was a patented process (1982) which is now owned by the Phelps Dodge Corporation which is a copper and gold mining company.  As humble as George Pepple was, he never mentioned this to anyone at the plant as far as I know.

When he would page someone on the PA system (gray phones), he would always do it in a straight monotone voice. putting no accents on any of the words and he would always repeat his page twice.  Like this:  “PaulMullonLineOne.  PaulMullonLineOne.”

Gaitronics Gray Phone

Before I get to the point where George is dancing in the acid, I first need to tell you about Gary Michelson, since he had a role to play in this jig.  In an earlier post: In Memory of Sonny Karcher, A True Power Plant Man, I remarked that Sonny Karcher had told people when he introduced me to them that I was going to college to learn to be a writer (which wasn’t exactly true.  The writing part I mean…. I was going to college… and.. well… I am writing now), and that I was going to write about them.  In doing so, some people took me in their confidence and laid before me their philosophy of life.

Jerry Mitchell being one of them (as you can read in an earlier post about “A Power Plant Man Becomes an Unlikely Saint“).  Jerry had filled me with his own sense of humility, where it was important to build true friendships and be a good and moral person.  His philosophy was one of kindness to your fellow man no matter what his station in life.  If there was someone you couldn’t trust, then stay clear of them.

Gary Michelson was another person that wished to bestow upon me his own personal wisdom.  We worked for about 3 days filtering the hydraulic oil in the dumper car clamps and in the coal yard garage.  While there, he explained to me why it was important to be the best in what you do.  If you are not number one, then you are nobody.  No one remembers who came in second.

He viewed his job performance and his station in life as a competition.  It was him against everyone else.  He didn’t care if he didn’t get along with the rest of the people in the shop (which he didn’t) because it is expected that other people would be jealous or resentful because he was superior to them.

According to Gary his family owned part of a uranium mine somewhere in Wyoming or Montana.  He thought he might go work for his father there, because truly, he was not a True Power Plant Man.  He reminded me slightly of Dinty Moore.  Like a lumber Jack.

Dinty Moore

As I mentioned in the post about the “Power Plant Genius of Larry Riley“, Gary Michelson had the title “Millwright”.  Which no one else in the shop seemed to have.  He had been certified or something as a Millwright.  Gary explained to me that a Millwright can do all the different types of jobs.  Machinist, Mechanic, Pipe fitter, etc.

I remember him spending an entire week at a band saw cutting out wedges at different angles from a block of metal to put in his toolbox.  Most mechanics at this time hadn’t been issued a toolbox unless they had brought one with them from the plant where they had transferred.  Gary explained to me that his “superiority was his greatest advantage.”  Those aren’t his words but it was basically what he was saying.  That phrase came from my son who said that one day when he was imitating the voice of a video game villain named Xemnas.

Filtering the hydraulic oil through the blotter press was very slow until we removed most of the filters.

An Oil Blotter Press Similar to the one we had, but our press did not have “NAKIN” written on it.

It was a job that didn’t require a lot of attention and after a while became boring.  That gave me more time to learn about Gary.  He filled the time with stories about his past and his family.  Since I hadn’t met Ramblin’ Ann at this point (See the post “Ed Shiever Trapped in a Confined Space with a Disciple of Ramblin’ Ann“), I was not able to contribute my share.  In the middle of this job we were called away to work on a job in water treatment where a small pump needed to be re-installed.

During this time at the plant every pump, fan, mill and turbine were brought to the maintenance shop and disassembled, measured, cleaned, honed and reassembled before the plant was brought online for the first time.  This is called doing a “check out” of the unit.  The electricians would check every motor, every cable and every relay.  The Results team (Instrument and Controls as they were later called) would check out the instrument air, the pneumatic valves and the control logic throughout the plant.

Gary had me go to the tool room and get some rubber boots and a rain suit.  When we arrived at the water treatment building George Pepple was there waiting for us.  The pump was in place and only the couplings needed to be connected to the acid line.  Gary explained to me as he carefully tightened the bolts around the flange that you had to do it just right in order for the flange to seat properly and create a good seal.  He would tighten one bolt, then the bolt opposite it until he worked his way around the flange.  He also explained that you didn’t want to over-tighten it.

Pipe Flange

Anyway.  When he was through tightening the couplings I was given a water hose to hold in case some acid were to spray out of the connections when the pump was turned on.  After the clearance was returned and the operator had closed the breaker, George turned the pump on.  When he did the coupling that Gary had so carefully tightened to just the right torque using just the right technique sprayed a clear liquid all over George Pepple’s shoes.

Gary quickly reached for the controls to turn off the pump.  I immediately directed the water from the hose on George’s shoes while he began to jump up and down.  In last week’s post I explained that when I was working in the River Pump forebay pit shoveling sand, there was a point when I realized that I was covered from head to foot with tiny crawling bugs, and I felt like running around in circles screaming like a little girl (See “Power Plant Men Taking the Temperature Down By The River“).

If I had done that, I probably would have been singing the same song and dance that George Pepple was doing at that moment.  Because he indeed was screaming like a little girl (I thought).  His reaction surprised me because I didn’t see the tell tale signs of sizzling bubbles and smoke that you would see in a movie when someone throws acid on someone.  I continued hosing him down and after a minute or so, he calmed down to the point where he was coherent again.  He had me run water on his shoes for a long time before he took them off and put on rubber boots.

After hosing off the pipes, Gary took the coupling apart and put the o-ring in place that he had left out.

Rubber O-Ring

I made a mental note to myself.  — Always remember the o-ring.

Besides those two jobs, I never worked with Gary Michelson again.  When I returned the next summer Gary was no where to be found.  When I asked Larry Riley about it, he just said that they had run him off.  Which is a way of saying…  “He ain’t no Power Plant Man.”  George Pepple on the other hand was there throughout my career at the power plant.  He was a True Power Plant Man, PhD!  When George was around you knew it was always “A wonderful Day in the Neighborhood”.  When I would hear George Pepple paging someone on the Gray Phone (the PA system) in his own peculiar way, I would think to myself… “I like the way you say that.” (As Mr. Rogers used to say).  I will leave you with that thought.

Comments from the original post:

  1. neenergyobserver May 18, 2012

    Funny isn’t it, how the ones that are the best (in their own minds) do stupid stuff like forgetting the O-ring. Apparently they can’t see for all the jaw-flapping involved in patting themselves on the back. Not that I haven’t had a few days I’d rather not talk about too.

    1. Plant Electrician May 25, 2012

      Nebraska, if you think that was dumb, wait until you read the next post.

      1. neenergyobserver May 25, 2012

        Well, that was dumb, but not the dumbest either of us has seen. I’ll look forward to it.

  2. onelifethislife May 27, 2012

    You are master storyteller! I know nothing about power plants and I was right there with you. This was fantastic read! Thank you for sharing your work.

    1. Plant Electrician May 27, 2012

      Thank you for your kind words.

      1. onelifethislife May 27, 2012

        You are most welcome!!

  3. bryanneelaine May 28, 2012

    LOL @ “Dinty Moore”

     

    Ron Kilman May 23, 2013

    Great story! Thanks,
    I remember George as – competent, consistent, happy, supportive, and a great “team player”.

Why Do Power Plant Men always Lose the Things they Love the Most?

Originally posted November 9, 2013:

One of the things I loved the most about being an electrician at the coal-fired Power Plant in North Central Oklahoma was that I spent a good deal of time troubleshooting and fixing Electronic Circuit boards. My Mentor Bill Rivers had taught me the fine art of repairing precipitator circuit boards to the point where I was very comfortable taking a board with burned out circuits and rebuilding it piece at a time until it worked well enough to be put back into service. There is something comforting about fixing electronic circuit boards.

A Circuit board with Electronic components

A Circuit board with Electronic components

I had even built a little test box out of a proximity switch on a Gaitronics phone receiver hook where I could plug a large Operational Amplifier into it and turn a little knob to test it, where it would light up little red LEDs. Like I said. It was really fun.

I had told my friend from High School, Jesse Cheng, who was now a doctor just graduating from Harvard with his Masters in Public Health how much fun I was having. Even though he was a medical doctor with an Engineering degree from Yale, he wished that he could do what I was doing. He even applied for an Engineering job at our plant so that he could at least come down to the electric shop where I would let him help me troubleshoot and repair all kinds of electronic circuit boards.

Unfortunately, he was overqualified for the job. Louise Gates asked me about him, since he had listed me as a reference on the job application. I explained to her that even though he was a Medical Doctor, what he really wanted to do was work in a power plant with the great bunch of people I had told him about. He would easily have given up his career to be blessed by the presence of such great Power Plant Men.

I will tell a side story about my Friend Jesse, before I proceed with the painful loss of those things that Power Plant Men love….

I met Jesse when I was a sophomore in High School. He was the student body president when I arrived at Rockbridge High School in Columbia, Missouri. We immediately became friends when we met. We both enjoyed the same things. The main thing was playing games, or solving puzzles.

I quickly learned that Jesse loved playing all kinds of games. So, when I would go over to his house, we would usually go down in the basement where he had a new game waiting for me. We would sit down there and play games until his mother would call us for dinner.

One day my brother came with me and we went down in the basement to play the game of Risk.

Risk Board Game

Risk Board Game

Jesse was beating us so bad that after the 3rd move, we joined forces only to have Jesse wipe us off of the map on the 4th turn. Then his mother called us for dinner.

Jesse’s mother was a small Chinese lady with a meek voice. When Jesse had guests over, she would cook his favorite meal. Chili. So, when it was time for dinner, she would call down to us from the top of the basement stairs, “Jesse! Come get your Chili!” I had heard that call to action many times, and I had obediently left whatever we were playing to go eat supper.

After we had finished dinner and talked with Jesse for a while, my brother and I left to go home. On the way home my brother started to chuckle. I asked him why, and he responded that he could still hear Jesse’s mother calling “Jesse! Come get your Chili!” in his head. It sounded funny to hear the small Asian voice calling to Jesse to come get his Chili.

So, that became a catch phrase for when you wanted to holler at someone, but didn’t have anything particular to say. We would just yell out, “Jesse! Come get your Chili!!” It always brought a smile to the faces of anyone who knew the story, and a confused look on the faces of any bystanders.

When I went to Columbia, Missouri to the University of Missouri, I told this story to the people that lived around me in Mark Twain Dormitory. I would smile when I would be heading back to the dorm after class and someone from a block away would spy me from their dorm window and would yell at the top of their lungs, “Jesse! Come get your Chili!!!”

Jesse was in town one day shortly after the Christmas break and came to visit me in the dorm. He walked off the elevator looking for the room where I lived. The Resident Assistant saw him and immediately asked him, “Are you Jesse Cheng?” When he replied that he was, he said, “Kevin is in Room 303.” When I answered the door, Jesse said he couldn’t figure out how everyone on the floor seemed to know who he was. I told him that “Everyone knows you Jesse! You’re my friend!”

So, there were times when I was at the plant where a Power Plant Man (or Woman) would yell to me, “Jesse! Come get your Chili!” No one can say that without a big smile on their face, and on mine. It’s poetry to my ears. Jesse’s mother forever lives on in our memories.

End of Side Story….

So, why am I talking about troubleshooting electronic circuit boards in a post about Power Plant Men losing the things they love most? Well… because all good things had to come to an end. Electronic circuit boards included.

When I went to search for a picture of an electronic circuit board on Google Images, I had to page down a couple of times before I found a partial picture of a circuit board that had capacitors, resistors and diodes on it. They just aren’t used much anymore. Everything has gone digital. Instead of troubleshooting electronic parts, you diagnose signals being sent between various processors and memory chips. It just isn’t quite the same.

So, lucky for Jesse that he wasn’t hired at our plant. By the time he would have showed up, we were no longer changing out transistors. We were programming chips. Now the circuit boards looked more like this:

A digital Circuit Board

A digital Circuit Board

Other things in the electric shop were taken away or became “unused” that I used to really enjoy using. We had a heat gun mounted on the wall where we would heat up bearings in order to put them on the shaft of the motor. We would stand there monitoring the bearing to see if it was hot enough… We would spit on our finger and drip the spit on the bearing. When the spit would sizzle, we knew the bearing was hot enough.

A heat gun like this

A heat gun like this

There was something comforting about the smell of hot grease from the bearing mixed with the smell of smoldering spit… Also in the winter, it felt good to warm yourself around the heat gun while you waited for the bearing to heat up.

Well. Eventually, we no longer used the heat gun. We had a fancier bearing heater that looked like a strange aluminum cone hat.

A bearing heater

A bearing heater

The bearing heater heated the bearing more uniformly, and we could use a special temperature pencil that would melt when the bearing reached the right temperature. No more boiling bearing grease smell, and no smoldering spit. Oh well….

When the bearing was the right temperature, we had a pair of large white Asbestos Gloves that we would wear to pick up the bearing and slap it onto the shaft of the motor. The pair of Asbestos gloves in our shop came from the old Osage Plant. They were made from genuine Asbestos. I suppose a white cloud of Asbestos dust would fly up in your face if you were overly moved by the song on the radio in the shop and felt a sudden urge to clap.

Asbestos Gloves worn when putting hot bearings on a motor shaft (for instance)

Asbestos Gloves worn when putting hot bearings on a motor shaft (for instance)

Well… You can imagine what happened to our Asbestos gloves. Those gloves that you knew were going to keep your hands from being burned as you picked up the scalding hot bearing. You never had to worry about being burned…. but…. oh well… They were taken away. Not deemed safe for use by humans.

In the shop when before and after we took apart a motor, we performed a test on the motor called, “Meggering the motor”. That is, we clipped a megger to the motor leads and one to the motor case and cranked a hand crank on the side of the Megger to generate 1,000 volts to see if the insulation in the motor was still good.

Meggers are much like an old telephone from way back, where you would turn a crank to call the operator. Or you could take it fishing with you and shock the fish in the water to make them float to the surface. But…. I wouldn’t know about that. I just heard stories from other Power Plant Men about it.

Old Crank Telephone

Old Crank Telephone

A manual crank megger was similar….

Megger with a Crank

Megger with a Crank

Alas…. After a while, a Meggar with a crank became a thing of the past, as did our Simpson Volt-Ohm Meter:

We had a couple of these Simpson Analog Multimeters in the shop

We had a couple of these Simpson Analog Multimeters in the shop

It wasn’t only electric shop equipment that the Power Plant Men held dear that kept disappearing. We used to wear safety belts at the plant to keep us from falling off of high places. Would you believe that these Safety Belts were taken away from the Power Plant Men as well?

Power Plant Men wore Safety Belts like this

Power Plant Men wore Safety Belts like this

I explained how the electronic circuit boards were replaced with digital cards. I also explained how the heat gun was replaced with a nifty new bearing heater, which was also almost made obsolete by another invention called an Induction heater.

An induction Bearing Heater

An induction Bearing Heater

This heater didn’t even get hot. The bearing would heat up by a magnetic field on the bar that would cause an electric current to build up around the bearing, causing it to heat up almost by magic.

The Asbestos Gloves were replaced with well padded Kevlar Gloves:

High Heat Kevlar Gloves

High Heat Kevlar Gloves

They worked just as well as the asbestos gloves without the Mesothelioma thrown in as a bonus.

As for the volt-ohm meters. Each electrician was eventually issued their own new Fluke Volt-Ohm Meter. I dare say. It was a step up from the old Simpson meter. A lot safer also:

Like this. Ok. So the multimeters had become more sophisticated over the years.

Like this. Ok. So the multimeters had become more sophisticated over the years.

And the Safety belt? Well… It turns out that if someone were to fall and be hanging from a safety belt, the injury caused by just dangling for any length of time on a safety belt while waiting to be rescued can be devastating to the human body. So, the belts were removed, and Power Plant Men everywhere were issued new and improved Safety Harnesses.

Safety Harness being worn by a plastic Power Plant Man

Safety Harness being worn by a plastic Power Plant Man

So… you see… What it boils down to is this…. Power Plant Men generally love their jobs. Real Power Plant Men I mean. So, whenever there is change, they feel the pain of loss. They lose those things they hold dear. Yeah. They know that whatever is replacing the things they are losing will most likely be a new and improved version of what they already had. I think it’s the nostalgia of how things used to be that they miss the most.

So. That is why Power Plant Men always seem to lose the things they love the most. Because they love doing what they do, and things are always changing. Power plant Men just change right along with it. But sometimes it hurts a little

Comments from original post:

  1. Ron November 9, 2013

    Great story, Kevin.
    When I transferred to the Seminole Plant, one of my jobs was to do the “daily sheets”. For each generating unit I calculated total MW, steam flow, gas burned, average temperatures and pressures, etc. We were privileged to have the first non-mechanical calculators in an OG&E Power Plant. The old calculators (I used at Mustang and Horseshoe Lake) were mechanical – motors, gears, shafts, levers, dials, and more gears. They made cool sounds when you hit the “Total” key. They even had a unique smell too. We paid $900 for each Monroe calculator in 1970. They didn’t make any noises. They didn’t give off any scent, either. But they were much faster, smaller, and lighter. I missed the old mechanicals. I still have the Post slide rule I used at OU too.

  2. Eve MEL Thomson November 9, 2013

    Sadly, change is progress. I used a blackboard, now it’s a white board!

  3. Wendell A. Brown November 11, 2013

    I loved your post, change comes in our lives but hopefully in our lives we blossom and become better for it, and always cherish the memories. I smiled a thousand times while reading it and will always remember “Jessie come eat your chili! Blessings!

  4. Jack Curtis November 13, 2013

    Change, yes…but it’s more than that. Old time craftsmen involved a lot of themselves in their work. I remember men who grabbed a wire to determine the voltage on it. A lot of work was done by feel, a sort of extra sense that craftsmen developed on the job. Projects came out right because they knew what was intended and how to make it happen that way. They were an important link in the chain of production.

    Now so much work is untouched by human hands; merely moved along by button-pushers who have replaced true craftsmen. An old time carpenter or electrician could do things today’s replacements never dream of. Cabinet makers and machinists are gone, replaced by machine operators. Much is no doubt gained, but so much is lost…

    An average man in those days, was pretty competent with his hands, expected to have a list of skills and competencies…and that’s gone, too.

 

A Power Plant Backstabbing Experience

Originally posted December 7, 2013:

Usually when I write a Power Plant Man post, the story is about the Power Plant Men and Women I worked with during the 20 years I spent at the Coal-fired Power Plant in North Central Oklahoma. Today’s post, however, is more about a particular experience I had during this time period. Some Power Plant Men at the plant were witnesses to the events, but for the most part, this was personal.

This story begins early in the morning on New Years Day 1987. Some time around 3:00 am. I woke up suddenly in the middle of the night from the bed where I was sleeping at my parents house in Stillwater, Oklahoma where my wife and I were visiting on New Year’s Eve. It felt as if someone had crept into my room and stabbed me in the back with a knife!

I jumped out of bed, flailing to fight back, only to find that Kelly and I were alone in the room. A quick search of my back with my right hand told me that I didn’t have any external injury, even though the pain indicated that a knife of some sort was still piercing my lower back as if someone was working the knife around trying to increase the pain.

Not wanting to wake my wife, I left the room and went into the hallway. I figured I must be having a kidney stone. I seemed to recall a similar pain many years earlier when I was a boy. At that time the pain didn’t last too long, and I figured that I would just drink some water and hope that it would work itself out quickly.

Some of you who have experienced this pain probably guessed this from the start that I was having a kidney stone. there isn’t much that is more painful than having a kidney stone, especially if the kidney stone is of any size and spiky.

I did finally wake up my wife and tell her that I thought I was having a kidney stone. She is an RN, and I figured she would know what to do if I passed out from the pain. Besides, I didn’t want her to think the house was haunted if she woke up and heard some moaning and groaning out in the hallway.

Luckily for me, the kidney stone was small and without spikes. I was able to pass the stone through the painful stage in less than hour. It felt as if I had dropped a pebble right into my bladder. A quick trip to the bathroom, and I emerged with a little stone the size of a piece of sand.

The next morning (still New Year’s Day), we drove back to Ponca City where we lived at the time. We were only about 3 miles north of Stillwater when all of the sudden, I was hit with another stabbing pain. This time coming from the lower left side. It was that same experience as a few hours earlier.

I was able to pull the car into the gas station at Bill’s Corner. I climbed quickly out of the car, paced back and forth for a minute or two, and then climbed into the passenger seat as Kelly drove the rest of the way home. At some point on the way home. I think it was about the time we passed the power plant, the stone had worked its way down into the bladder and the pain was over.

We scheduled an appointment with a Urologist the following week, and when I arrived at the doctor’s office, I gave him the two kidney stones and he had them analyzed. They were the typical kidney stone made of Calcium Oxalate. The doctor’s advice? Cut down on my calcium intake. Ok. So, I stopped drinking a glass of milk each morning before I left for work.

The result was that every 3 months I churned out another kidney stone. For the next 10 and a half year, every 3 months I had a kidney stone. Sometimes they were easy. Other times they were difficult. It depended on the size and shape of the stones.

Notice the irregular shape of these kidney stones

Notice the irregular shape of these kidney stones

I began saving them in one of those cases that people use for their contact lenses. The ones that have a side for the left contact, and one for the right contact.

A contact lens case with an L and an R for the Left and Right eye.

A contact lens case with an L and an R for the Left and Right eye.

I would put the kidney stones from my left kidney in the Left side, and the right Kidney in the R section. How did I know which was which? It was easy. Was I being stabbed in the back on the left or the right.

So, what does this have to do with Power Plant Men? Well, at times the Power Plant men had to deal with me while I was in the middle of having a Kidney stone. Most of the times it was just as a bystander sharing in my misery as they watched me pace back and forth as pale as a zombie. Other times it was riding shotgun in peril of their lives as I struggled to bring my car safely to a stop while writhing in pain.

Here are some instances I remember. One day when Scott Hubbard and either Toby O’Brien or Fred Turner were in my car as we were driving to work, I was suddenly hit with a bat across my lower back. I vaguely remember saying, “Oh No!” I asked Scott Hubbard, who was sitting in front with me to dump the contents of my lunchbox out on the floor of the car.

You see, when a kidney stone is in full swing and the feeling of intense pain begins to build up, there is a plexus of nerves around the kidneys that send a message to the stomach that it would be best if the stomach is empty. Meaning that any recently eaten breakfast should be evacuated as quickly as possible.

I struggled to remain conscious and sane and to keep the car on the road. We were only about a mile from Bill’s Corner (where I had stopped during my second kidney stone on New Years Eve (many years earlier). So, I headed for there as a place to jump out of the car. Only this was a much worse kidney stone that during the last time I pulled into the gas station to switch sides with my wife. I was going to have to turn around and go home. I wasn’t going to be passing this one any time soon.

When I climbed out of the car, I made it to the back of the car just in time to eject the contents of my stomach onto the pavement. When you are sick and you vomit, it usually makes you feel better because that it over. When you have a kidney stone, vomiting is only about as much relief as taking a breathe.

Luckily some other Power Plant Men had stopped at the gas station to fill up their vehicle and they had enough room to take Scott and Toby, (or was it Fred… Fred? You read these posts…. was it you?). I asked Scott to tell our foreman that I wasn’t going to be in for work today.

I climbed back into my Honda and pointed the car toward home. With my Little Playmate Lunchbox open at my side, I drove home. When I walked in the door at home, my wife immediately knew what was happening. She comforted me by saying, “Poor Beast.” While I began the ritual of drinking water and pacing around the house.

One exactly like this

A lunchbox exactly like this

You see…. At this time I no longer went to the doctor or the hospital when attacked with a kidney stone. I had learned my lesson many years earlier.

Early on, in Ponca City, when I had a kidney stone, I went to the hospital bent over in pain and having visions of my life passing before my eyes as if I was already in the middle of judgement day. When I would arrive in the emergency room, they would give me a shot of morphine to ease the pain.

The problem with morphine was that I was already using all my mental faculties to suppress the pain, and as soon as the morphine would begin taking effect, it took away my ability to block the mentally blocked pain. I would end up, for about 20 minutes while the morphine was taking its full effect on my senses, climbing the walls in really intense pain. Then eventually they would send me home where I would be sick from the morphine for about a week even though I may have passed the kidney stone in a day or two.

During the worst kidney stone I encountered while I was living in Ponca City, (during the first 3 years that we were married), it took about 5 day to pass this one stone. It was especially rough. Usually the only relief I had from this particular stone was to pass out from the pain. Pacing didn’t seem to work. Drinking water didn’t seem to work. It seemed like this particular stone was stuck right at the bottom of the Ureters. That is, the urinary tract just before the bladder. I knew that if it would only fall into the bladder, the intense pain would be over.

I remember how this passed very clearly. I was kneeling on the side of the bed saying a Rosary (the Sorrowful Mysteries of course). One of the Sorrowful mysteries of the Rosary is to meditate on the Scourging at the Pillar. That was what I felt I was going through at the time, so I had been saying the sorrowful mysteries all week.

A rosary

A rosary

I finally prayed to God something I usually refrained from doing…. I said to Him. “Father…. this is enough. This is all I can take. Please take this away from me.” Almost immediately the kidney stone dropped into my bladder. Oh my gosh! I climbed up into the bed and fell asleep. The pain had finally ended after 5 hard days.

I was awoken 5 hours later. My Father was calling me from Florida where he was working at a Veterinary Clinic training the employees of the clinic for continuous education. (See the post “I Think I Can, I Think I Can and Other Power Plant Man Chants” to learn more about my Father and Tom Houghton who owned the Veterinary Clinic). He told me that about 5 hours earlier he was struck with kidney stone.

My father, though he had one kidney stone when I was a boy, was not prone to kidney stones like I was. It seemed as if the moment that I was relieved of my pain, my Father had picked up the torch and carried on the pain. I apologized to him, because I had prayed that the pain I was feeling would go away and it seems as if he had to experience whatever pain I was meant to finish bearing. The coincidence was too much to belief. He had just passed the stone and wanted to call me to tell me, since he knew that I was regularly experiencing kidney stones at the time. I resolved from that time on, to go ahead and suffer through whatever pain was being sent my way, because it appeared as if it was for a reason of some sort. I never prayed to have the pain leave again. Only that I was able to endure it.

Back to the Power Plant. One day Diana Brien and I were doing some work in the Coalyard Maintenance building, where the Labor Crew called home. We had driven the electric cart to the coalyard to work on whatever we were working on. The moment we sat in the cart to head back to the electric shop. Wham. I was hit with a kidney stone.

I didn’t want to mention it to Dee. There was no need in worrying her, or embarrassing me, so I just remained silent. I just held onto the side rail on the cart and closed my eyes. As we banged over the railroad tracks and down the gravel road on the hill, I just held on and thought…. “don’t throw up…. don’t throw up….” I concentrated real hard to try and ease the pain.

A yellow electric Cushman cart like this

A yellow electric Cushman cart like this

When we reached the shop, without a word, I walked into the shop and straight into the bathroom, where I began peeling back clothing. That is, I undid my belt, and unsnapped my pants. I paced a few minutes… then feeling the kidney stone hit the bladder, I relieved myself and walked back out into the shop. I figure all the jostling about on the bumpy road in a card with no suspension system helped move the stone down quickly.

Dee and Scott Hubbard knew right away what had happened to me. There was no hiding the pale face and the sweat that was running down my face. I went in the office to rest a while. After a while I was ready to go back to work.

So, for all you kidney stone sufferers, here is a few words of advice. Today I have passed more than 55 kidney stones. I have never had one of them removed by any other means than passing them myself. I have passed very large kidney stones. Some so big you could crush them in your fingers.

My largest kidney stone was almost as large as this one.

My largest kidney stone was almost as large as this one.

First of all. Don’t panic. Kidney stones won’t kill you (at least not right away). The first thing that happens is that the muscles in your back tighten up. This is not a good thing. You need the muscles in your back to relax. Concentrate on relaxing those muscles. I used to use a handheld massager to try to relax the muscles. Now I just concentrate on relaxing the back. Today when I have a kidney stone, even a large one, I am usually able to pass it within hours.

A handheld massager like this

A handheld massager like this

Pace a lot. Drink a lot of water. You will only move the kidney stone down into the bladder by drinking water and pacing (or a massager maybe). I walk back and forth in the house. I have a path that I take. I walk back and forth, then I sip water each time. Don’t worry about throwing up. It’s just part of the reaction to the pain.

I only have about one kidney stone of any size once each year these day. I found that taking a good dose of CitriCal each day (yes. Extra calcium, has reduced the number of kidney stones considerably).

If you are Catholic… then offer the pain up for souls in Purgatory. It is our belief that the painful time that a person suffers in purgatory can be shortened by someone else offering up their pain for someone in purgatory. Note the difference between suffering and pain. Pain is the sensation you receive. Suffering is what you do with it. When you accept the pain and you “embrace” it, then you suffer it. If you moan and groan a lot, you basically pass it on to others. You tell them…. “I am in Pain.” Then they empathize with you and in a sense “feel your pain.” If this helps comfort you, ok. If you want to offer it to someone in Purgatory, then accept your pain in silence (I realize this makes no sense for those who do not accept the idea of Purgatory).

For those Christians that are not Catholic, let me offer you another way to suffer the pain from a kidney stone when it is too intense to bear. St. Paul said the following: “Now I rejoice in my sufferings for your sake, and in my flesh I complete what is lacking in Christ’s afflictions for the sake of his body, that is, the church” (Col 1:24). With this in mind, the pain felt during a kidney stone has great meaning. It literally unites you with Christ during his Passion.

I realize this has been an odd break from the usual Power Plant Man Post. The power plant man posts for the remainder of the year will be those posts that include stories from the time that the plant was ruled under the “evil plant manager” Eldon Waugh. Beginning in January, for the next year, the post will be stories during the reign of the plant manager, Ron Kilman (1987 to 1994). During the year 2015, the stories will be during the reign of Bill Green until I left the electric company (1994 to 2001).

Comments from the original post:

  1. Ron December 7, 2013

    Kidney stones are evil. I’ve had some, but none since 2009. The one change I made was to drink lots of water. I try to drink at least a half a gallon every day. The clearer your urine the better.

  2. Fred December 9, 2013

    Yes Kev I was there and remember it well. Not that you moaned and groaned but when you set up straight in your seat and had a look on your face like. . .something was terribly wrong.
    I offered to drive you home but you assured me you would be ok driving home. I did bum a ride with someone at Bill’s corner to work.

  3. Jack Curtis December 15, 2013

    Ouch…
    Wise advice for dealing with pain or anything negatively stressful. Not sure all are equally equipped to follow it, though. One of these days, maybe they’ll find a means for rebalancing the chemistry for you…

  4. Monty Hansen February 20, 2014

    This is incredible! I was just talking tonight to another operator at work about passing kidney stones, I have only had two, one was when I was rolling up Valmy 1 steam turbine as a Control Room Operator, I had just started rolling and felt that familiar unmistakable pain, I turned the unit over to my assistant, went & peed out a potato shaped kidney stone about 1/2 the size of a pea & then finished putting the unit online! (Actually the concentration of bringing the unit on, mercifully helped give me something else to think about besides my pain)

    Anyway Kevin, this is how I got rid of them. I started taking MAGNESIUM, a small dosage every day, it binds with the calcium & you urinate it out before it can form into a stone, works for me, I haven’t had one in twenty years now. If I feel that familiar pain in my back I know it’s because I’ve neglected taking my magnesium, so I double up for 2 or 3 days & problem solved.

    I recommend stopping the calcium & taking the lowest dose magnesium you can get at the vitamin shop & see if the stones don’t stop for good. Take it from a fellow power plant man, kidney stone sufferer, and friend of Jesus 🙂

    P.S. I don’t get a chance to read these every day you send them out, the best I can do is save them up & read them at work when I have the time, so I am usually far FAR behind your most recent posts, but I really enjoy them.

    1. neversaydi237 December 10, 2014

      Wow. You’re very brave! My first thought was, like one of the last commenters-drink about a half gallon + a day, but I’d suggest distilled. Most of the ‘water stores’ where you fill your 5 gallon jugs will offer RO (reverse osmosis ) which still has some minerals, and straight up distilled water.
      I drink the distilled like that, (it does taste a little flat, but you get used to it) because according to the ‘experts’ the lack of minerals makes your kidneys work far less hard as the water passes through (no accumulation of minerals possible from it) plus your body really benefits from all the direct and useable hydration….
      Wonder if the electrical fields contributed to your condition as well?
      Be well, my friend! Thinking of you, for sure!

A Power Plant Backstabbing Experience

Originally posted December 7, 2013:

Usually when I write a Power Plant Man post, the story is about the Power Plant Men and Women I worked with during the 20 years I spent at the Coal-fired Power Plant in North Central Oklahoma. Today’s post, however, is more about a particular experience I had during this time period. Some Power Plant Men at the plant were witnesses to the events, but for the most part, this was personal.

This story begins early in the morning on New Years Day 1987. Some time around 3:00 am. I woke up suddenly in the middle of the night from the bed where I was sleeping at my parents house in Stillwater, Oklahoma where my wife and I were visiting on New Year’s Eve. It felt as if someone had crept into my room and stabbed me in the back with a knife!

I jumped out of bed, flailing to fight back, only to find that Kelly and I were alone in the room. A quick search of my back with my right hand told me that I didn’t have any external injury, even though the pain indicated that a knife of some sort was still piercing my lower back as if someone was working the knife around trying to increase the pain.

Not wanting to wake my wife, I left the room and went into the hallway. I figured I must be having a kidney stone. I seemed to recall a similar pain many years earlier when I was a boy. At that time the pain didn’t last too long, and I figured that I would just drink some water and hope that it would work itself out quickly.

Some of you who have experienced this pain probably guessed this from the start that I was having a kidney stone. there isn’t much that is more painful than having a kidney stone, especially if the kidney stone is of any size and spiky.

I did finally wake up my wife and tell her that I thought I was having a kidney stone. She is an RN, and I figured she would know what to do if I passed out from the pain. Besides, I didn’t want her to think the house was haunted if she woke up and heard some moaning and groaning out in the hallway.

Luckily for me, the kidney stone was small and without spikes. I was able to pass the stone through the painful stage in less than hour. It felt as if I had dropped a pebble right into my bladder. A quick trip to the bathroom, and I emerged with a little stone the size of a piece of sand.

The next morning (still New Year’s Day), we drove back to Ponca City where we lived at the time. We were only about 3 miles north of Stillwater when all of the sudden, I was hit with another stabbing pain. This time coming from the lower left side. It was that same experience as a few hours earlier.

I was able to pull the car into the gas station at Bill’s Corner. I climbed quickly out of the car, paced back and forth for a minute or two, and then climbed into the passenger seat as Kelly drove the rest of the way home. At some point on the way home. I think it was about the time we passed the power plant, the stone had worked its way down into the bladder and the pain was over.

We scheduled an appointment with a Urologist the following week, and when I arrived at the doctor’s office, I gave him the two kidney stones and he had them analyzed. They were the typical kidney stone made of Calcium Oxalate. The doctor’s advice? Cut down on my calcium intake. Ok. So, I stopped drinking a glass of milk each morning before I left for work.

The result was that every 3 months I churned out another kidney stone. For the next 10 and a half year, every 3 months I had a kidney stone. Sometimes they were easy. Other times they were difficult. It depended on the size and shape of the stones.

Notice the irregular shape of these kidney stones

Notice the irregular shape of these kidney stones

I began saving them in one of those cases that people use for their contact lenses. The ones that have a side for the left contact, and one for the right contact.

A contact lens case with an L and an R for the Left and Right eye.

A contact lens case with an L and an R for the Left and Right eye.

I would put the kidney stones from my left kidney in the Left side, and the right Kidney in the R section. How did I know which was which? It was easy. Was I being stabbed in the back on the left or the right.

So, what does this have to do with Power Plant Men? Well, at times the Power Plant men had to deal with me while I was in the middle of having a Kidney stone. Most of the times it was just as a bystander sharing in my misery as they watched me pace back and forth as pale as a zombie. Other times it was riding shotgun in peril of their lives as I struggled to bring my car safely to a stop while writhing in pain.

Here are some instances I remember. One day when Scott Hubbard and either Toby O’Brien or Fred Turner were in my car as we were driving to work, I was suddenly hit with a bat across my lower back. I vaguely remember saying, “Oh No!” I asked Scott Hubbard, who was sitting in front with me to dump the contents of my lunchbox out on the floor of the car.

You see, when a kidney stone is in full swing and the feeling of intense pain begins to build up, there is a plexus of nerves around the kidneys that send a message to the stomach that it would be best if the stomach is empty. Meaning that any recently eaten breakfast should be evacuated as quickly as possible.

I struggled to remain conscious and sane and to keep the car on the road. We were only about a mile from Bill’s Corner (where I had stopped during my second kidney stone on New Years Eve (many years earlier). So, I headed for there as a place to jump out of the car. Only this was a much worse kidney stone that during the last time I pulled into the gas station to switch sides with my wife. I was going to have to turn around and go home. I wasn’t going to be passing this one any time soon.

When I climbed out of the car, I made it to the back of the car just in time to eject the contents of my stomach onto the pavement. When you are sick and you vomit, it usually makes you feel better because that it over. When you have a kidney stone, vomiting is only about as much relief as taking a breathe.

Luckily some other Power Plant Men had stopped at the gas station to fill up their vehicle and they had enough room to take Scott and Toby, (or was it Fred… Fred? You read these posts…. was it you?). I asked Scott to tell our foreman that I wasn’t going to be in for work today.

I climbed back into my Honda and pointed the car toward home. With my Little Playmate Lunchbox open at my side, I drove home. When I walked in the door at home, my wife immediately knew what was happening. She comforted me by saying, “Poor Beast.” While I began the ritual of drinking water and pacing around the house.

One exactly like this

A lunchbox exactly like this

You see…. At this time I no longer went to the doctor or the hospital when attacked with a kidney stone. I had learned my lesson many years earlier.

Early on, in Ponca City, when I had a kidney stone, I went to the hospital bent over in pain and having visions of my life passing before my eyes as if I was already in the middle of judgement day. When I would arrive in the emergency room, they would give me a shot of morphine to ease the pain.

The problem with morphine was that I was already using all my mental faculties to suppress the pain, and as soon as the morphine would begin taking effect, it took away my ability to block the mentally blocked pain. I would end up, for about 20 minutes while the morphine was taking its full effect on my senses, climbing the walls in really intense pain. Then eventually they would send me home where I would be sick from the morphine for about a week even though I may have passed the kidney stone in a day or two.

During the worst kidney stone I encountered while I was living in Ponca City, (during the first 3 years that we were married), it took about 5 day to pass this one stone. It was especially rough. Usually the only relief I had from this particular stone was to pass out from the pain. Pacing didn’t seem to work. Drinking water didn’t seem to work. It seemed like this particular stone was stuck right at the bottom of the Ureters. That is, the urinary tract just before the bladder. I knew that if it would only fall into the bladder, the intense pain would be over.

I remember how this passed very clearly. I was kneeling on the side of the bed saying a Rosary (the Sorrowful Mysteries of course). One of the Sorrowful mysteries of the Rosary is to meditate on the Scourging at the Pillar. That was what I felt I was going through at the time, so I had been saying the sorrowful mysteries all week.

A rosary

A rosary

I finally prayed to God something I usually refrained from doing…. I said to Him. “Father…. this is enough. This is all I can take. Please take this away from me.” Almost immediately the kidney stone dropped into my bladder. Oh my gosh! I climbed up into the bed and fell asleep. The pain had finally ended after 5 hard days.

I was awoken 5 hours later. My Father was calling me from Florida where he was working at a Veterinary Clinic training the employees of the clinic for continuous education. (See the post “I Think I Can, I Think I Can and Other Power Plant Man Chants” to learn more about my Father and Tom Houghton who owned the Veterinary Clinic). He told me that about 5 hours earlier he was struck with kidney stone.

My father, though he had one kidney stone when I was a boy, was not prone to kidney stones like I was. It seemed as if the moment that I was relieved of my pain, my Father had picked up the torch and carried on the pain. I apologized to him, because I had prayed that the pain I was feeling would go away and it seems as if he had to experience whatever pain I was meant to finish bearing. The coincidence was too much to belief. He had just passed the stone and wanted to call me to tell me, since he knew that I was regularly experiencing kidney stones at the time. I resolved from that time on, to go ahead and suffer through whatever pain was being sent my way, because it appeared as if it was for a reason of some sort. I never prayed to have the pain leave again. Only that I was able to endure it.

Back to the Power Plant. One day Diana Brien and I were doing some work in the Coalyard Maintenance building, where the Labor Crew called home. We had driven the electric cart to the coalyard to work on whatever we were working on. The moment we sat in the cart to head back to the electric shop. Wham. I was hit with a kidney stone.

I didn’t want to mention it to Dee. There was no need in worrying her, or embarrassing me, so I just remained silent. I just held onto the side rail on the cart and closed my eyes. As we banged over the railroad tracks and down the gravel road on the hill, I just held on and thought…. “don’t throw up…. don’t throw up….” I concentrated real hard to try and ease the pain.

A yellow electric Cushman cart like this

A yellow electric Cushman cart like this

When we reached the shop, without a word, I walked into the shop and straight into the bathroom, where I began peeling back clothing. That is, I undid my belt, and unsnapped my pants. I paced a few minutes… then feeling the kidney stone hit the bladder, I relieved myself and walked back out into the shop. I figure all the jostling about on the bumpy road in a card with no suspension system helped move the stone down quickly.

Dee and Scott Hubbard knew right away what had happened to me. There was no hiding the pale face and the sweat that was running down my face. I went in the office to rest a while. After a while I was ready to go back to work.

So, for all you kidney stone sufferers, here is a few words of advice. Today I have passed more than 55 kidney stones. I have never had one of them removed by any other means than passing them myself. I have passed very large kidney stones. Some so big you could crush them in your fingers.

My largest kidney stone was almost as large as this one.

My largest kidney stone was almost as large as this one.

First of all. Don’t panic. Kidney stones won’t kill you (at least not right away). The first thing that happens is that the muscles in your back tighten up. This is not a good thing. You need the muscles in your back to relax. Concentrate on relaxing those muscles. I used to use a handheld massager to try to relax the muscles. Now I just concentrate on relaxing the back. Today when I have a kidney stone, even a large one, I am usually able to pass it within hours.

A handheld massager like this

A handheld massager like this

Pace a lot. Drink a lot of water. You will only move the kidney stone down into the bladder by drinking water and pacing (or a massager maybe). I walk back and forth in the house. I have a path that I take. I walk back and forth, then I sip water each time. Don’t worry about throwing up. It’s just part of the reaction to the pain.

I only have about one kidney stone of any size once each year these day. I found that taking a good dose of CitriCal each day (yes. Extra calcium, has reduced the number of kidney stones considerably).

If you are Catholic… then offer the pain up for souls in Purgatory. It is our belief that the painful time that a person suffers in purgatory can be shortened by someone else offering up their pain for someone in purgatory. Note the difference between suffering and pain. Pain is the sensation you receive. Suffering is what you do with it. When you accept the pain and you “embrace” it, then you suffer it. If you moan and groan a lot, you basically pass it on to others. You tell them…. “I am in Pain.” Then they empathize with you and in a sense “feel your pain.” If this helps comfort you, ok. If you want to offer it to someone in Purgatory, then accept your pain in silence (I realize this makes no sense for those who do not accept the idea of Purgatory).

For those Christians that are not Catholic, let me offer you another way to suffer the pain from a kidney stone when it is too intense to bear. St. Paul said the following: “Now I rejoice in my sufferings for your sake, and in my flesh I complete what is lacking in Christ’s afflictions for the sake of his body, that is, the church” (Col 1:24). With this in mind, the pain felt during a kidney stone has great meaning. It literally unites you with Christ during his Passion.

I realize this has been an odd break from the usual Power Plant Man Post. The power plant man posts for the remainder of the year will be those posts that include stories from the time that the plant was ruled under the “evil plant manager” Eldon Waugh. Beginning in January, for the next year, the post will be stories during the reign of the plant manager, Ron Kilman (1987 to 1994). During the year 2015, the stories will be during the reign of Bill Green until I left the electric company (1994 to 2001).

Comments from the original post:

  1. Ron December 7, 2013

    Kidney stones are evil. I’ve had some, but none since 2009. The one change I made was to drink lots of water. I try to drink at least a half a gallon every day. The clearer your urine the better.

  2. Fred December 9, 2013

    Yes Kev I was there and remember it well. Not that you moaned and groaned but when you set up straight in your seat and had a look on your face like. . .something was terribly wrong.
    I offered to drive you home but you assured me you would be ok driving home. I did bum a ride with someone at Bill’s corner to work.

  3. Jack Curtis December 15, 2013

    Ouch…
    Wise advice for dealing with pain or anything negatively stressful. Not sure all are equally equipped to follow it, though. One of these days, maybe they’ll find a means for rebalancing the chemistry for you…

  4. Monty Hansen February 20, 2014

    This is incredible! I was just talking tonight to another operator at work about passing kidney stones, I have only had two, one was when I was rolling up Valmy 1 steam turbine as a Control Room Operator, I had just started rolling and felt that familiar unmistakable pain, I turned the unit over to my assistant, went & peed out a potato shaped kidney stone about 1/2 the size of a pea & then finished putting the unit online! (Actually the concentration of bringing the unit on, mercifully helped give me something else to think about besides my pain)

    Anyway Kevin, this is how I got rid of them. I started taking MAGNESIUM, a small dosage every day, it binds with the calcium & you urinate it out before it can form into a stone, works for me, I haven’t had one in twenty years now. If I feel that familiar pain in my back I know it’s because I’ve neglected taking my magnesium, so I double up for 2 or 3 days & problem solved.

    I recommend stopping the calcium & taking the lowest dose magnesium you can get at the vitamin shop & see if the stones don’t stop for good. Take it from a fellow power plant man, kidney stone sufferer, and friend of Jesus 🙂

    P.S. I don’t get a chance to read these every day you send them out, the best I can do is save them up & read them at work when I have the time, so I am usually far FAR behind your most recent posts, but I really enjoy them.

    1. neversaydi237 December 10, 2014

      Wow. You’re very brave! My first thought was, like one of the last commenters-drink about a half gallon + a day, but I’d suggest distilled. Most of the ‘water stores’ where you fill your 5 gallon jugs will offer RO (reverse osmosis ) which still has some minerals, and straight up distilled water.
      I drink the distilled like that, (it does taste a little flat, but you get used to it) because according to the ‘experts’ the lack of minerals makes your kidneys work far less hard as the water passes through (no accumulation of minerals possible from it) plus your body really benefits from all the direct and useable hydration….
      Wonder if the electrical fields contributed to your condition as well?
      Be well, my friend! Thinking of you, for sure!

Why Do Power Plant Men always Lose the Things they Love the Most?

Originally posted November 9, 2013:

One of the things I loved the most about being an electrician at the coal-fired Power Plant in North Central Oklahoma was that I spent a good deal of time troubleshooting and fixing Electronic Circuit boards. My Mentor Bill Rivers had taught me the fine art of repairing precipitator circuit boards to the point where I was very comfortable taking a board with burned out circuits and rebuilding it piece at a time until it worked well enough to be put back into service. There is something comforting about fixing electronic circuit boards.

A Circuit board with Electronic components

A Circuit board with Electronic components

I had even built a little test box out of a proximity switch on a Gaitronics phone receiver hook where I could plug a large Operational Amplifier into it and turn a little knob to test it, where it would light up little red LEDs. Like I said. It was really fun.

I had told my friend from High School, Jesse Cheng, who was now a doctor just graduating from Harvard with his Masters in Public Health how much fun I was having. Even though he was a medical doctor with an Engineering degree from Yale, he wished that he could do what I was doing. He even applied for an Engineering job at our plant so that he could at least come down to the electric shop where I would let him help me troubleshoot and repair all kinds of electronic circuit boards.

Unfortunately, he was overqualified for the job. Louise Gates asked me about him, since he had listed me as a reference on the job application. I explained to her that even though he was a Medical Doctor, what he really wanted to do was work in a power plant with the great bunch of people I had told him about. He would easily have given up his career to be blessed by the presence of such great Power Plant Men.

I will tell a side story about my Friend Jesse, before I proceed with the painful loss of those things that Power Plant Men love….

I met Jesse when I was a sophomore in High School. He was the student body president when I arrived at Rockbridge High School in Columbia, Missouri. We immediately became friends when we met. We both enjoyed the same things. The main thing was playing games, or solving puzzles.

I quickly learned that Jesse loved playing all kinds of games. So, when I would go over to his house, we would usually go down in the basement where he had a new game waiting for me. We would sit down there and play games until his mother would call us for dinner.

One day my brother came with me and we went down in the basement to play the game of Risk.

Risk Board Game

Risk Board Game

Jesse was beating us so bad that after the 3rd move, we joined forces only to have Jesse wipe us off of the map on the 4th turn. Then his mother called us for dinner.

Jesse’s mother was a small Chinese lady with a meek voice. When Jesse had guests over, she would cook his favorite meal. Chili. So, when it was time for dinner, she would call down to us from the top of the basement stairs, “Jesse! Come get your Chili!” I had heard that call to action many times, and I had obediently left whatever we were playing to go eat supper.

After we had finished dinner and talked with Jesse for a while, my brother and I left to go home. On the way home my brother started to chuckle. I asked him why, and he responded that he could still hear Jesse’s mother calling “Jesse! Come get your Chili!” in his head. It sounded funny to hear the small Asian voice calling to Jesse to come get his Chili.

So, that became a catch phrase for when you wanted to holler at someone, but didn’t have anything particular to say. We would just yell out, “Jesse! Come get your Chili!!” It always brought a smile to the faces of anyone who knew the story, and a confused look on the faces of any bystanders.

When I went to Columbia, Missouri to the University of Missouri, I told this story to the people that lived around me in Mark Twain Dormitory. I would smile when I would be heading back to the dorm after class and someone from a block away would spy me from their dorm window and would yell at the top of their lungs, “Jesse! Come get your Chili!!!”

Jesse was in town one day shortly after the Christmas break and came to visit me in the dorm. He walked off the elevator looking for the room where I lived. The Resident Assistant saw him and immediately asked him, “Are you Jesse Cheng?” When he replied that he was, he said, “Kevin is in Room 303.” When I answered the door, Jesse said he couldn’t figure out how everyone on the floor seemed to know who he was. I told him that “Everyone knows you Jesse! You’re my friend!”

So, there were times when I was at the plant where a Power Plant Man (or Woman) would yell to me, “Jesse! Come get your Chili!” No one can say that without a big smile on their face, and on mine. It’s poetry to my ears. Jesse’s mother forever lives on in our memories.

End of Side Story….

So, why am I talking about troubleshooting electronic circuit boards in a post about Power Plant Men losing the things they love most? Well… because all good things had to come to an end. Electronic circuit boards included.

When I went to search for a picture of an electronic circuit board on Google Images, I had to page down a couple of times before I found a partial picture of a circuit board that had capacitors, resistors and diodes on it. They just aren’t used much anymore. Everything has gone digital. Instead of troubleshooting electronic parts, you diagnose signals being sent between various processors and memory chips. It just isn’t quite the same.

So, lucky for Jesse that he wasn’t hired at our plant. By the time he would have showed up, we were no longer changing out transistors. We were programming chips. Now the circuit boards looked more like this:

A digital Circuit Board

A digital Circuit Board

Other things in the electric shop were taken away or became “unused” that I used to really enjoy using. We had a heat gun mounted on the wall where we would heat up bearings in order to put them on the shaft of the motor. We would stand there monitoring the bearing to see if it was hot enough… We would spit on our finger and drip the spit on the bearing. When the spit would sizzle, we knew the bearing was hot enough.

A heat gun like this

A heat gun like this

There was something comforting about the smell of hot grease from the bearing mixed with the smell of smoldering spit… Also in the winter, it felt good to warm yourself around the heat gun while you waited for the bearing to heat up.

Well. Eventually, we no longer used the heat gun. We had a fancier bearing heater that looked like a strange aluminum cone hat.

A bearing heater

A bearing heater

The bearing heater heated the bearing more uniformly, and we could use a special temperature pencil that would melt when the bearing reached the right temperature. No more boiling bearing grease smell, and no smoldering spit. Oh well….

When the bearing was the right temperature, we had a pair of large white Asbestos Gloves that we would wear to pick up the bearing and slap it onto the shaft of the motor. The pair of Asbestos gloves in our shop came from the old Osage Plant. They were made from genuine Asbestos. I suppose a white cloud of Asbestos dust would fly up in your face if you were overly moved by the song on the radio in the shop and felt a sudden urge to clap.

Asbestos Gloves worn when putting hot bearings on a motor shaft (for instance)

Asbestos Gloves worn when putting hot bearings on a motor shaft (for instance)

Well… You can imagine what happened to our Asbestos gloves. Those gloves that you knew were going to keep your hands from being burned as you picked up the scalding hot bearing. You never had to worry about being burned…. but…. oh well… They were taken away. Not deemed safe for use by humans.

In the shop when before and after we took apart a motor, we performed a test on the motor called, “Meggering the motor”. That is, we clipped a megger to the motor leads and one to the motor case and cranked a hand crank on the side of the Megger to generate 1,000 volts to see if the insulation in the motor was still good.

Meggers are much like an old telephone from way back, where you would turn a crank to call the operator. Or you could take it fishing with you and shock the fish in the water to make them float to the surface. But…. I wouldn’t know about that. I just heard stories from other Power Plant Men about it.

Old Crank Telephone

Old Crank Telephone

A manual crank megger was similar….

Megger with a Crank

Megger with a Crank

Alas…. After a while, a Meggar with a crank became a thing of the past, as did our Simpson Volt-Ohm Meter:

We had a couple of these Simpson Analog Multimeters in the shop

We had a couple of these Simpson Analog Multimeters in the shop

It wasn’t only electric shop equipment that the Power Plant Men held dear that kept disappearing. We used to wear safety belts at the plant to keep us from falling off of high places. Would you believe that these Safety Belts were taken away from the Power Plant Men as well?

Power Plant Men wore Safety Belts like this

Power Plant Men wore Safety Belts like this

I explained how the electronic circuit boards were replaced with digital cards. I also explained how the heat gun was replaced with a nifty new bearing heater, which was also almost made obsolete by another invention called an Induction heater.

An induction Bearing Heater

An induction Bearing Heater

This heater didn’t even get hot. The bearing would heat up by a magnetic field on the bar that would cause an electric current to build up around the bearing, causing it to heat up almost by magic.

The Asbestos Gloves were replaced with well padded Kevlar Gloves:

High Heat Kevlar Gloves

High Heat Kevlar Gloves

They worked just as well as the asbestos gloves without the Mesothelioma thrown in as a bonus.

As for the volt-ohm meters. Each electrician was eventually issued their own new Fluke Volt-Ohm Meter. I dare say. It was a step up from the old Simpson meter. A lot safer also:

Like this. Ok. So the multimeters had become more sophisticated over the years.

Like this. Ok. So the multimeters had become more sophisticated over the years.

And the Safety belt? Well… It turns out that if someone were to fall and be hanging from a safety belt, the injury caused by just dangling for any length of time on a safety belt while waiting to be rescued can be devastating to the human body. So, the belts were removed, and Power Plant Men everywhere were issued new and improved Safety Harnesses.

Safety Harness being worn by a plastic Power Plant Man

Safety Harness being worn by a plastic Power Plant Man

So… you see… What it boils down to is this…. Power Plant Men generally love their jobs. Real Power Plant Men I mean. So, whenever there is change, they feel the pain of loss. They lose those things they hold dear. Yeah. They know that whatever is replacing the things they are losing will most likely be a new and improved version of what they already had. I think it’s the nostalgia of how things used to be that they miss the most.

So. That is why Power Plant Men always seem to lose the things they love the most. Because they love doing what they do, and things are always changing. Power plant Men just change right along with it. But sometimes it hurts a littl

Comments from original post:

  1. Ron November 9, 2013

    Great story, Kevin.
    When I transferred to the Seminole Plant, one of my jobs was to do the “daily sheets”. For each generating unit I calculated total MW, steam flow, gas burned, average temperatures and pressures, etc. We were privileged to have the first non-mechanical calculators in an OG&E Power Plant. The old calculators (I used at Mustang and Horseshoe Lake) were mechanical – motors, gears, shafts, levers, dials, and more gears. They made cool sounds when you hit the “Total” key. They even had a unique smell too. We paid $900 for each Monroe calculator in 1970. They didn’t make any noises. They didn’t give off any scent, either. But they were much faster, smaller, and lighter. I missed the old mechanicals. I still have the Post slide rule I used at OU too.

  2. Eve MEL Thomson November 9, 2013

    Sadly, change is progress. I used a blackboard, now it’s a white board!

  3. Wendell A. Brown November 11, 2013

    I loved your post, change comes in our lives but hopefully in our lives we blossom and become better for it, and always cherish the memories. I smiled a thousand times while reading it and will always remember “Jessie come eat your chili! Blessings!

  4. Jack Curtis November 13, 2013

    Change, yes…but it’s more than that. Old time craftsmen involved a lot of themselves in their work. I remember men who grabbed a wire to determine the voltage on it. A lot of work was done by feel, a sort of extra sense that craftsmen developed on the job. Projects came out right because they knew what was intended and how to make it happen that way. They were an important link in the chain of production.

    Now so much work is untouched by human hands; merely moved along by button-pushers who have replaced true craftsmen. An old time carpenter or electrician could do things today’s replacements never dream of. Cabinet makers and machinists are gone, replaced by machine operators. Much is no doubt gained, but so much is lost…

    An average man in those days, was pretty competent with his hands, expected to have a list of skills and competencies…and that’s gone, too.

 

A Power Plant Doctor Does a Jig in a Puddle of Acid

Originally Posted May 18, 2013

George Pepple was the chemist at the plant when I first arrived in 1979.  His last name is pronounced  “Pep-Lee”.  A chemist plays an important role in a power plant.  The plant treats their own water and has it’s own sewage system.  The chemist spends their time with these activities.  They do other things like check ground water for contaminates, and lake water for bacteria, and a host of other things.  Hydrochloric Acid is used to balance the PH of the water.  As far as I know, George Pepple was the only one at the plant with a PhD, which gave him the title of Doctor.  No one called him Dr. Pepple (which sounds like a soda pop).  We either called him George or Pepple (Pep Lee) or both.  He had a sort of Einsteinian simplicity about him.  To me he was the perfect combination of Einstein and Mr. Rogers from “Mr. Roger’s Neighborhood”:

Albert Einstein

Mister Rogers

One other thing I would like to add about George was that he developed a special process for Cupric chloride leaching of copper sulfides.  This was a patented process (1982) which is now owned by the Phelps Dodge Corporation which is a copper and gold mining company.  As humble as George Pepple was, he never mentioned this to anyone at the plant as far as I know.

When he would page someone on the PA system (gray phones), he would always do it in a straight monotone voice. putting no accents on any of the words and he would always repeat his page twice.  Like this:  “PaulMullonLineOne.  PaulMullonLineOne.”

Gaitronics Gray Phone

Before I get to the point where George is dancing in the acid, I first need to tell you about Gary Michelson, since he had a role to play in this jig.  In an earlier post: In Memory of Sonny Karcher, A True Power Plant Man, I remarked that Sonny Karcher had told people when he introduced me to them that I was going to college to learn to be a writer (which wasn’t exactly true.  The writing part I mean…. I was going to college… and I am writing now), and that I was going to write about them.  In doing so, some people took me in their confidence and laid before me their philosophy of life.  Jerry Mitchell being one of them (as you can read in an earlier post about “A Power Plant Man Becomes an Unlikely Saint“).  Jerry had filled me with his own sense of humility, where it was important to build true friendships and be a good and moral person.  His philosophy was one of kindness to your fellow man no matter what his station in life.  If there was someone you couldn’t trust, then stay clear of them.

Gary Michelson was another person that wished to bestow upon me his own personal wisdom.  We worked for about 3 days filtering the hydraulic oil in the dumper car clamps and in the coal yard garage.  While there, he explained to me why it was important to be the best in what you do.  If you are not number one, then you are nobody.  No one remembers who came in second.  He viewed his job performance and his station in life as a competition.  It was him against everyone else.  He didn’t care if he didn’t get along with the rest of the people in the shop because it is expected that other people would be jealous or resentful because he was superior to them.  According to Gary his family owned part of a uranium mine somewhere in Wyoming or Montana.  He thought he might go work for his father there, because truly, he was not a True Power Plant Man.  He reminded me slightly of Dinty Moore.  Like a lumber Jack.

Dinty Moore

As I mentioned in the post about the “Power Plant Genius of Larry Riley“, Gary Michelson had the title “Millwright”.  Which no one else in the shop seemed to have.  He had been certified or something as a Millwright.  Gary explained to me that a Millwright can do all the different types of jobs.  Machinist, Mechanic, Pipe fitter, etc.  I remember him spending an entire week at a band saw cutting out wedges at different angles from a block of metal to put in his toolbox.  Most mechanics at this time hadn’t been issued a toolbox unless they had brought one with them from the plant where they had transferred.  Gary explained to me that his “superiority was his greatest advantage.”  Those aren’t his words but it was basically what he was saying.  That phrase came from my son who said that one day when he was imitating the voice of a video game villain named Xemnas.

Filtering the hydraulic oil through the blotter press was very slow until we removed most of the filters.

An Oil Blotter Press Similar to the one we had, but our press did not have “NAKIN” written on it.

It was a job that didn’t require a lot of attention and after a while became boring.  That gave me more time to learn about Gary.  He filled the time with stories about his past and his family.  Since I hadn’t met Ramblin’ Ann at this point (See the post “Ed Shiever Trapped in a Confined Space with a Disciple of Ramblin’ Ann“), I was not able to contribute my share.  In the middle of this job we were called away to work on a job in water treatment where a small pump needed to be re-installed.

During this time at the plant every pump, fan, mill and turbine were brought to the maintenance shop and disassembled, measured, cleaned, honed and reassembled before the plant was brought online for the first time.  This is called doing a “check out” of the unit.  The electricians would check every motor, every cable and every relay.  The Results team (Instrument and Controls as they were later called) would check out the instrument air, the pneumatic valves and the control logic throughout the plant.

Gary had me go to the tool room and get some rubber boots and a rain suit.  When we arrived at the water treatment building George Pepple was there waiting for us.  The pump was in place and only the couplings needed to be connected to the acid line.  Gary explained to me as he carefully tightened the bolts around the flange that you had to do it just right in order for the flange to seat properly and create a good seal.  He would tighten one bolt, then the bolt opposite it until he worked his way around the flange.  He also explained that you didn’t want to over-tighten it.

Pipe Flange

Anyway.  When he was through tightening the couplings I was given a water hose to hold in case some acid were to spray out of the connections when the pump was turned on.  After the clearance was returned and the operator had closed the breaker, George turned the pump on.  When he did the coupling that Gary had so carefully tightened to just the right torque using just the right technique sprayed a clear liquid all over George Pepple’s shoes.

Gary quickly reached for the controls to turn off the pump.  I immediately directed the water from the hose on George’s shoes while he began to jump up and down.  In last week’s post I explained that when I was working in the River Pump forebay pit shoveling sand, there was a point when I realized that I was covered from head to foot with tiny crawling bugs, and I felt like running around in circles screaming like a little girl (See “Power Plant Men Taking the Temperature Down By The River“).  If I had done that, I probably would have been singing the same song and dance that George Pepple was doing at that moment.  Because he indeed was screaming like a little girl (I thought).  His reaction surprised me because I didn’t see the tell tale signs of sizzling bubbles and smoke that you would see in a movie when someone throws acid on someone.  I continued hosing him down and after a minute or so, he calmed down to the point where he was coherent again.  He had me run water on his shoes for a long time before he took them off and put on rubber boots.

After hosing off the pipes, Gary took the coupling apart and put the o-ring in place that he had left out.

Rubber O-Ring

I made a mental note to myself.  — Always remember the o-ring.

Besides those two jobs, I never worked with Gary Michelson again.  When I returned the next summer Gary was no where to be found.  When I asked Larry Riley about it, he just said that they had run him off.  Which is a way of saying…  “He ain’t no Power Plant Man.”  George Pepple on the other hand was there throughout my career at the power plant.  He was a True Power Plant Man, PhD!  When George was around you knew it was always “A wonderful Day in the Neighborhood”.  When I would hear George Pepple paging someone on the Gray Phone (the PA system) in his own peculiar way, I would think to myself… “I like the way you say that.” (As Mr. Rogers used to say).  I will leave you with that thought.

Comments from the original post:

  1. neenergyobserver May 18, 2012

    Funny isn’t it, how the ones that are the best (in their own minds) do stupid stuff like forgetting the O-ring. Apparently they can’t see for all the jaw-flapping involved in patting themselves on the back. Not that I haven’t had a few days I’d rather not talk about too.

    1. Plant Electrician May 25, 2012

      Nebraska, if you think that was dumb, wait until you read the next post.

      1. neenergyobserver May 25, 2012

        Well, that was dumb, but not the dumbest either of us has seen. I’ll look forward to it.

  2. onelifethislife May 27, 2012

    You are master storyteller! I know nothing about power plants and I was right there with you. This was fantastic read! Thank you for sharing your work.

    1. Plant Electrician May 27, 2012

      Thank you for your kind words.

      1. onelifethislife May 27, 2012

        You are most welcome!!

  3. bryanneelaine May 28, 2012

    LOL @ “Dinty Moore”

     

    Ron Kilman May 23, 2013

    Great story! Thanks,
    I remember George as – competent, consistent, happy, supportive, and a great “team player”.