Tag Archives: downsizing

Boppin’ With Bif during the Power Plant Downsizing

About a year after I had joined the electric shop at the Coal-fired Power Plant in North Central Oklahoma, when it was my week to be the truck driver in Fall of 1984, I had an conversation with a contract electrician that I have never forgotten. It was with a guy named Mark Meeks. I have talked about him before in the post entitled, “Life Cycle of a Power Plant Lump of Coal“.

At the time, Mark was working as a contract help for the electric shop. He had been hired to help Mike Rose and Bill Ennis to work on Freeze Protection. I was driving him to the coal yard. He was telling me how he liked working on a job for a while and then he would move on to do another job working somewhere else.

I replied back that I liked having a job where no one had ever been laid off. The electric company had been in existence for about 70 years and had never had a downsizing. I noticed that when I said that, Mark paused and thought about what I said. I was not surprised when a few weeks later, Mark was hired as a plant electrician in the shop.

I’m not saying that no one was ever fired from a power plant. I’m just saying that there wasn’t a general downsizing where a group of people were laid off. After all. you can’t really ship the jobs overseas. Not when you want to provide electricity to Oklahoma City. So, as long as you did your job and showed up to work on time, you had job until it was time to retire. That type of job security sure felt good.

All good things have to come to an end at some point. Toward the end of 1986, Martin Louthan, the Superintendent over all the Power Plants, came to our plant to talk to us. He told us that when our plant was created, it was engineered so that it would accommodate 6 units. At the time we had two. He said that when they staffed the plant, they hired enough people to operate and maintain four units.

Martin Louthan

He explained that when the oil boom went bust in 1982, it changed everything. The demand for electricity dropped instead of increased as the company had projected. So, our power plant had too many employees for the foreseeable future. We were going to have to downsize. At the time we had over 350 employees.

I think we all knew that we had too many employees at the time. There was a lot of downtime when the maintenance crews had to look for something to do. There are innumerable “for instances” I could bring up. Like times when a team of welders had to go weld something at the train gate, which would normally take a couple of hours. Instead of having it done by lunch time, the crew would park their truck at the train gate, way out where no one would bother them, and listen to the radio for a week.

There were a lot of times like these where there just wasn’t enough work during a regular work week to keep everyone busy. Everyone seemed to have their own special place where they could go take a nap if they needed one. I think we all figured that they kept us all around because when it came time for overhaul, everyone was hard at work making all kinds of overtime. Anyway. We knew it was true. There were too many employees at our plant. Especially since we weren’t going to be expanding anytime soon.

So, here is how the company decided to downsize the company. They offered everyone a “Voluntary Separation Package.” (Or VSP as we refer to it at Dell where I work today – or I did when I originally wrote this post… Now I work at General Motors who just recently – in 2019 had a VSP of their own). They would give you so many weeks of pay for every year of service you had with the company. I don’t remember the exact amount. The employees had until a certain date to decide.

Employees that were over 55 years old would be able to take an early retirement package that would amount to a normal retirement if they had stayed until they had reached retirement age. Our retirement pension plan had grown large enough that it could comfortably absorb those who would early retire. You had until a certain date when you had to decide whether or not you would take the early retirement.

There was one caveat to the taking the Voluntary Separation Package or the early retirement. You had to decide to take one of these options before you were told if your permanent position with the company was going to be terminated at the end of the year. That is, if by the end of June, if you didn’t take the package, then in July if you were told that your position was being eliminated, then the package and retirement was no longer an option. So, if you doubted your “good standing” with the company, you probably would be inclined on taking the retirement package if you were old enough.

In the electric shop I think we had one person old enough to retire. Bill Ennis. He decided to stick it out and hope that his position would still be around. Bill was a good worker, so if that had anything to do with it, he was in good shape. Only one person in our shop decided to take the Voluntary Separation Package.

It broke my heart the day that Arthur Hammond told me he was going to take the package. He only had three years with the company, so his package wasn’t going to be that big, but there was a lump sum associated with it as well. I explained his decision in the post “Power Plant Arguments with Arthur Hammond“. Arthur was a dear friend of mine. I feared that he hadn’t thought this decision through. On one hand, he was used to moving from job to job like Mark Meeks as a Contract electrician. On the other hand, he was raising a family who would benefit from a stable income without having to move from place to place.

The one an only good thing about Arthur Hammond leaving was that Scott Hubbard moved to the electric shop in his place. This was fortunate for Scott because the testing team was not surviving the downsizing and his position was surely going away. I had a bias toward the testers from their inception because when I was on the labor crew, we had not been allowed to apply for the testing jobs. I was also biased because Scott was replacing my friend Arthur. I explained this in the post: “Take a Note Jan, Said the Supervisor of Power Production“. As it turned out, Scott and I became like brothers. We worked together for years, and carpooled most of the time after he joined the shop.

As a side note. I ‘fessed up to Scott one day while we were driving home from work…. He was driving, and I told Scott, “I just want you to know that when you first came to the electric shop. I didn’t like you. It wasn’t anything you did. I just didn’t like you because you were on the testing team.” When I told Scott that, I could tell that he was uncomfortable and that he felt hurt by what I was saying. He turned his head away from me. I went on…. “When I came to know you while we have worked together, I just want you to know that you have become one of my best friends. I am sorry that I had prejudged you. I just wanted to let you know. I’m glad we are on the same team.”

So, what does this have to do with Bif? Well, Lynn “Bif” Johnson and Mark Meeks were two of the few people left that were told on the “day of reckoning” that their jobs were going way.

No. Not this Biff! This is Biff from "Back to the Future" played by Thomas F. Wilson

No. Not this Biff! This is Biff from “Back to the Future” played by Thomas F. Wilson — Ok. I needed at least one picture in this post…

I remember how our entire team was called up to the front office. We waited in Leroy Godfrey’s office. (He was early retiring). They called us one at a time to Bill Moler’s office (He was early retiring also). There we were told that who we would be working for.

Gary Wehunt had been sure that he was going to be axed. I think by that time we knew that the electric shop needed to downsize one more person. Gary was shocked when he was told he still had his job. He was going to be working for Andy Tubbs on the same team I was on. — Of course, in my own cocky 26 year old way, I never thought I would be let go.

Mark Meeks was told he would no longer be employed at the end of the year. The same was true for Bif Johnson. The company offered to help find a job somewhere in the company if there was position left vacant that needed a person with your skills. They also provided a service to help you create a resume and would help you find a job so that by the end of the year, you wouldn’t just be sent packing.

Mark called up some of his contract buddies and was soon on his way to another job. He had been a contract electrician for so long, this was “Situation Normal” (which is the first two words for the acronym “SNAFU”) for him. I thought it was ironic that he should be the one person from the electric shop that was laid off when I knew that the reason he had applied for the position in the first place was most likely because he thought he could be there until he retired, as we had discussed that day in the truck a couple of years earlier.

I later learned that before Leroy Godfrey early retired he had singled out Mark Meeks and had seen to it that he was the person that was going to be laid off because he had said something to Leroy one day that had annoyed him. Much like the comment I had made to Leroy one day when he went to Bill Bennett and told him to fire me. See the Post: “Chief Among the Power Plant Machinists ” As Bill Bennett explained. Leroy wanted to make sure that Mark was included in the downsizing. It was his gift to him.

Leroy Godfrey

Leroy Godfrey

So, what about Bif? With all the help offered by the company to find a new position and five months to find a new job, what happened to Bif? Well. Bif had the attitude that I had, though he is 10 years older than me. He had it in his mind that for some reason the plant couldn’t do without him…. or maybe it was more like the attitude I have at my current job. “I am going to stay here until you make me leave.” The last day of the year came around…. Bif was no longer working for the electric company.

It seems like there were two people at the plant at the end of the year that had their positions eliminated that decided to remain at the plant up until the last day of the year (Off hand, I have forgotten who the other person was). Neither of them had sought help from the company to find another position in the company or even outside the company. They were really only laid off because they chose to be. The company had offered them every opportunity.

There were a few lessons I learned from the different events that happened during this time. The first was that I shouldn’t dislike someone because of someone else’s decision. It wasn’t Scott Hubbard’s decision not to let labor crew hands apply for the testing positions. I saw the same thing happen at the gas plant in Harrah, Oklahoma when Mel Woodring became the foreman ahead of obviously more qualified electricians. The general feeling was to dislike Mel, but who was it that picked him? Mel didn’t have anything to do with that decision. He was a pawn in an effort to move him out of the Muskogee Plant.

The second was that no matter how much you think you are indispensable, you aren’t. We all knew the saying that if you want to find out how important you are, just put your hand into a bucket of water and pull it out and see what kind of hole you leave. That’s how important you are. — Well…. Archimedes would disagree with this assessment given that the water level in the bucket changed, but that wasn’t the point.

Third, Job Security? What’s that? A Power plant probably still has more job security than most other jobs.

The fourth lesson I learned was that when your friend has decided to make a dumb decision, no matter how much it is going to hurt them in the long run, after you have tried to convince them not to take that route, you have to stand by them as much as possible. I have had some friends in the past make really stupid decisions in their lives. No matter how dumb it is…. remain their friend. How much of a friend are you if you cut and run because of their bad decisions? Like my friend Bob Ray reminds me often…. “You can’t fix stupid.” No. You can’t. But you can be there to help when needed.

Comments from Previous post:

    1. heila2013 December 19, 2013:

      “You can be there to help when needed” Great message, for Christmas and the whole year around. Wish you happy holidays. Heila

      Jack Curtis January 9, 2013:

      Delightful! A cameo of the mindset of the sorts of Americans who built industry and of maturing in industrial America as well. And a fair guage against the way we have changed since…

 

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Power Plant Paradox of Front to Back and Back to Front

Originally posted February 8, 2014:

After the downsizing in 1987 some new engineers were assigned to the coal-fired Power Plant in North Central Oklahoma.  I wasn’t used to an engineer actually pausing to listen to what I was saying.  I remember the first time I said something sort of out of the ordinary and Doug Link stopped and asked me why I thought that.  The usual response was to roll their eyes as if I was some dumb electrician that almost knew how to lace my boots correctly… Ok… Lacing your boots isn’t as easy as it looks…. especially when you put them on in the dark in the morning before you leave the house.

I chose this picture because they look like my boots, only I never wore the toes out so that you could see the steel toes.

I chose this picture because they look like my boots, only I never wore the toes out so that you could see the steel toes.

Now, before you think “Front to Back and Back to Front” has to do with lacing up my boots, you are mistaken.

Back to Doug Link.  I was surprised when he actually stopped and asked me to explain myself.  I know I had said something that had sounded a little bombastic, but what I believed to be true anyway.  So, I sat down and explained it to him.  It was something that ran contrary to what a person might think was logical.  Once I explained it to him, he said he understood what I meant. — Wow.  What kind of new engineers are they breeding out there (I thought).  Well he did go to Missouri University at the same time I did, we just didn’t know each other at the time.

Doug Link

Doug Link

Another engineer that showed up at the plant was Toby O’Brien.  Even the maintenance department recognized right away that Toby would listen to you.  Not only would he listen to the crazy rantings of an electrician like me, but he would also ask advice from mechanics!  And…  (now brace yourself for this) Welders!  I believe that if he could corner a janitor, he probably would have listened to them as well…. because… well… I was just a janitor pretending to be an electrician, and he listened to me all the time.

So, what does this all have to do with “Front to Back and Back to Front”?  Well.  Almost nothing.  Except that these new engineers knew about a secret that we were all keeping from George Bohn, another engineer that I talked about in the post “Bohn’s Boner and the Power Plant Precipitator Computer”  In that post we had kept from George that the computer had an extra drive partitioned on the hard drive for a while.  In this post, I will talk about a much more significant secret (at least in George’s eyes).

With the reorganization Terry Blevins worked on one precipitator and I worked on the other.

Terry Blevins

Terry Blevins

For those of you who don’t know, the precipitator is what takes the “smoke” out of the exhaust from the boiler so that it can be collected in hoppers and sent up to the coalyard to silos where trucks would come and haul it away to make highways.

Fly Ash Hoppers

Fly Ash Hoppers underneath the precipitator

The electric Supervisor Tom Gibson thought that a little competition would be good between the two teams to see who could make their precipitator work the best.   Only it didn’t work out that way.  Terry had one way of doing things and I had a completely opposite way of approaching a problem.  Terry would study a problem.  Analyze it, and do everything he could to understand what was going on.  Then he would go out and make a major change.  I on the other hand would make incremental small changes and observe the effects.  Then work toward what seemed to work best.

Between the two of us approaching a problem from completely different points of view, we were able to come up with solutions that apart I don’t think either of us would have ever thought about.  So, we became a team instead.

Now for the boring part of the story.  I am going to explain Back to Front…..   With the new digital controls, we could set up the controls so that each of the 84 precipitator transformers could be backed down one KV (kilovolt) at a time in order from the front cabinets to the back ones.  Then it would start from the front again backing the power on the cabinets down slightly each time.  — I know this is boring.   The front of the precipitator is where the exhaust enters the precipitator.  The back is where the exhaust leaves the precipitator.

The cabinets would do this until the amount of ash going out of the smoke stack hit a certain limit that was 1/4 of the legal limit (the legal limit was 20% opacity.  So, we controlled the cabinets to keep the opacity at 5%).  Opacity is the amount of light that is blocked by the ash coming out of the smokestack.

Well, if the opacity went too high (say 6.5%) the back cabinets would start powering all the way back up, and it would work its way toward the front of the precipitator from the back until the opacity went down below the set limit. — sound good?  Well… after running this way for a while we realized that this wasn’t so good.

What ended up happening was that the front cabinets which normally collected 90% of the ash were always powered down and the back cabinets were powered up, because they would power up each time the opacity would spike.  So the ash collection was shifted from the front to the back.  This meant that if there was a puff of ash going out of the stack, it probably came from the back of the precipitator and there wasn’t anything that could be done to stop it.

We asked George if we could reverse the Front to Back powering down of the cabinets so that it went from Back to Front.  That way the back of the precipitator would be powered down most of the time and the front would be powered up.  This would keep the back half of the precipitator clean and if there was a need to power them up because of some disturbance in the boiler, the back of the precipitator would be in good shape to handle the extra ash.

George, however, insisted that since the EPA had tested the precipitator with the new controls when they were setup to go from front to back, we couldn’t risk changing it, or the EPA could come back and make us put scrubbers on the plant.  We were grandfathered into not needing scrubbers and we didn’t want to go through that mess and cost that would have raised electric rates for everyone.

This was frustrating because we could easily see that every hour or so we would be sending big puffs out of the smokestack on the account of the inherent flaw of backing the cabinets down using a Front to back method.  Even though we knew the engineers would blow their top if they found out, we called the EPA one day and asked them about it.  The EPA said they didn’t care as long as the precipitator wasn’t physically being altered and we were adjusting the controls to maximize operations.

So, one day when I was in the Precipitator Control Room, I walked over the main processor unit in the middle of the room where the seven sections of 12 cabinets each plugged in.  I took the A row cable and swapped it with G.  I took B and swapped it with F, C and swapped it with E.  D I just left it where it was since it was in the middle.

Then I walked to each Cabinet in a section and swapped the eeprom chip from cabinet 1 and put it in 12.  And from cabinet 2 and put it in 11, and so on.  Without leaving the precipitator control room, I had just changed the order of the cabinets backing down from “Front to Back” to “Back to Front”.  As far as the control room was concerned, nothing changed (unless you looked closely at the voltages on the cabinets on the computer.  The front cabinets usually were around 30kv while the back were closer to 45kv).

So, now that the cabinets were backing down from back to front, everything worked a lot smoother.  No more hourly puffs and wild power swings as cabinets were released.  As long as George didn’t know, he was happy.  The precipitator suddenly was working very well.  So well in fact that one winter while the unit was at full load (510 Megawatts), the precipitator was using only 70 Kilowatts of power and the opacity was well below the 5% threshold.

The space heaters in the precipitator control room were using over 120 kilowatts of power.  More than the entire precipitator.  This is important because normally the precipitator used more power than any other piece of equipment in the plant.  It was not unusual before we had the back down working for one precipitator to use 3 Megawatts of power.  That is 3,000 Kilowatts.

Then one day in 1992 an electrical engineer Intern (who later became a full time engineer) came in the precipitator control room with George Bohn while we were calibrating the cabinets one at a time.  George began explaining to Steve Wilson how the precipitator controls worked.  We were in the front section (G row).  George introduced Steve to us and started explaining to him about the back down and how it worked.

Steve Wilson

Steve Wilson

Just then, the cabinet that he was showing him powered up. — oops.  This was a front row cabinet and in George’s mind, they should be the last to power up.  He looked around and could see that the cabinets in F row were still powered down.  I thought, “The jig is up.”  George said, “That’s not right!  That shouldn’t happen!”  (Ok George.  We’ve only been doing this for 3 years and you are just now noticing?).

So, I asked him what the problem was (knowing full well).  He explained that the cabinet in G row had just powered up.  — You could tell when a cabinet was powered down because a certain light in the lower left corner of the display would be on.  I looked at the cabinet and the Primary current limit light was lit.  Obviously not in the back down mode.

So, I said this, “George, this cabinet still is in the back down mode.  You just can’t tell because it is also hitting the primary current limit and both lights won’t light up at the same time.”  — Geez… I thought…. would he believe this hair brain explanation?  George nodded.  Then he went on to explain to Steve what I just said to him as if it was something he knew all the time (even though I sort of just made it up).

A short time after Steve and George left, I found Steve and explained to him that we really do power down the precipitator from back to front instead of front to back, because front to back doesn’t work, and I explained to him why it works better and why we don’t tell George Bohn.  Steve was another sensible engineer that knew how to listen and learn.  I enjoyed the little time I spent working with him.

Well…. The efficiency of the precipitators caught the attention of EPRI (the Electric Power Research Institute), and they wanted to come and study our precipitator controls.  Not only the back down feature we were using but also a pulse capability that Environmental Controls had that allowed you to power off for so many electric pulses and then power on again.

So, when the EPRI scientists showed up to test our precipitators for a couple of weeks trying the different modes of operation, I knew that it was important for them to really understand how we were operating the precipitators.  So, after George had taken them to the computers in the control room and explained the back to front back down mode.  I took them aside one at a time and explained to them that even though the computer looked like it was backing down from front to back, it was really backing down from back to front.

I explained to them why we had to do it that way, and I also explained to them why we didn’t let George know about it.  They all seemed to understand, and for the next two weeks no one from EPRI let the cat out of the bag.

To this day I don’t think George knew that we had swapped the direction of the back down from “front to back” to “Back to front”.  At least not until he reads this post.

 

Comments from the original post:

  1. Ron February 8, 2014:

    Now I know why George came into my office one day and begged me to have you committed!

    Great story!

    1. Plant Electrician February 8, 2014:

      Yeah. That’s one of the reasons. 🙂

  2. Monty Hansen April 2, 2014:

    I really appreciate how you describe the two methods of problem solving, and how together you could come up with solutions that neither one of you may have thought of.

    1. Plant Electrician April 2, 2014:

      Thanks for your comment Monty. It was annoying at first. I kept wanting Terry to see my point of view. Then I started seeing the benefit of taking both approaches.

Power Plant Harbinger of D-Day on the Horizon

During the major overhaul on Unit 1 during the spring of 1994 in retrospect, there were signs that something similar to the downsizing at the Oklahoma Electric company that had happened in 1988 was coming around again. The reason the company had to downsize was a little hard to swallow, but they were real. We had painted ourselves into a corner. The punishment was a downsizing (D-Day). The reason was that we had been very successful. The outcome was ironic.

I will save the details of the 1994 downsizing for a post in a few weeks. In this post, I want to talk about the Power Plant Men, and how we all played an important part in bringing the demise of 50% of our own workforce. I will also mention some of the True Power Plant Men that were let go because of the tremendous accomplishments achieved by those very same men.

Let me give you the rundown on the downsizing first before I list those Power Plant Men and Women who were “let go”.

At some point during the major overhaul we were led into the main break room and it was explained to us that the Oklahoma Corporation Commission had decided to lower the electric rates for our customers. At that time, we were selling electricity just about as cheap as anyone in the mid-west. It was explained to us that the Corporation Commission had studied our operation costs (using outdated data) and had decided that we no longer required the 5 cents per kilowatthour we were charging our customers and we would only be able to charge 4 cents from now on (I’m rounding I think). This was a 20 percent reduction in our revenue.

The majority of our costs were fuel and taxes. We couldn’t really reduce these costs (except for the obvious reduction in taxes that result from a lower revenue). The only place we really could cut costs was in personnel. It was a drop in the bucket compared to our other costs, but in order to produce electricity, we couldn’t really do without things like fuel, and transmission costs, etc. and the government wasn’t going to lower our taxes.

An early retirement package was presented to anyone 50 years old and older by a certain date. They could leave with full retirement benefits. The rest? Well, we had to wait our fate which was to take place on August 1, 1994 (or more precisely, the previous Friday, July 29).

This was the major overhaul where the man had been engulfed in ash in the precipitator hopper (see the post: “Tragedy Occurs During Power Plant Safety Meeting“) and I had to meet with the man from OSHA (see the post: “The OSHA Man Cometh“). The meeting in the break room took place about two weeks after our meeting with the Department of Labor in Oklahoma City (see the post: “Power Plant Men Summoned by Department of Labor“).

So, why do you think that the Oklahoma Corporation Commission thought that we were able to reduce our cost so drastically all of the sudden? We were guaranteed by law a 10% profit as we could not set the cost for our own electricity. This was controlled by the government. We just presented to them our operating costs and they figured out the rest. So, why did they think we could suddenly produce electricity cheaper than any other electric company in the country? Were we really that good?

I could point out that there was an election coming up for one of the members on the Corporation Commission, and this would be something under his belt that he could use to win re-election, but that would only be speculation. The truth was, we couldn’t maintain a 10% profit for our shareholders if we could only charge our customers 4 cents per kilowatthour.

Just as an example, in 1993, the electric company had made $2.72 per share for the shareholders, while by May 1994, we had only made $2.60 Though revenue had gone up by $29 million. This was only a 7% profit based on the revenue. The quarter after the first rate reduction (yeah, there were two) lowered the shareholder return to $2.12.

A year before the downsizing was announced the company had attempted to change their culture so that we could compete in a world where we didn’t have protected areas where we were guaranteed customers. We had instituted the “Quality Process”. I explained this in the post: “A Chance for Power Plant Men to Show Their Quality“. One of the major goals for this change in “attitude” was to make us more competitive with other electric companies. Well, even though we didn’t really like that the cost reduction was coming before we were ready, one way or the other, the Oklahoma Corporation Commission was going to hold us to that goal.

When describing some of the events that took place during this time, and discuss some of those Power Plant Men that were lost from our view, I feel like I should have some appropriate music playing in the background to express some sorrow for our own loss. So, take a few minutes and listen to this song before proceeding, because, it sets the mood for what I am about to say:

For those who can’t view the youtube link, here is a direct link: “Always On My Mind

As could be expected, all the Power Plant Men were on edge since we were getting ready for another downsizing. We didn’t know how far down we were downsizing at the time, so we thought that by early retiring everyone 50 years and older, that this would take care of our plant. After all, we had a lot of old fogies wandering around. In the electric shop alone we had four who took the early retirement package (Mike Rose, Bill Ennis, Ted Riddle and O.D. McGaha). Bill Bennett, our A foreman and Tom Gibson our Electric Supervisor were also retiring. So, we were already losing 6 of the 16 people in our department. I’m sure each group was doing their own calculations.

As I mentioned above, I will not dwell so much on the actual downsizing here other than to mention that it became clear that every attempt to help the company out by reducing cost through the quality process was not going to be applied to our bottom line. It was going straight into the customer’s pocket, and maybe it should. This did lower the incentive to be efficient if our company didn’t see a direct Return On Investment, but at this point, it was a matter of surviving.

I wasn’t so concerned about my friends that were taking the early retirement package. Even though their long term plans were suddenly changed, they still were not left empty handed. It was those Power Plant Men that were let go that were too young to retire that I missed the most. I will list some here. I regret that I don’t have their pictures, because, well, this was just at the start of the World Wide Web, and people didn’t take digital pictures back then.

Some of the welders that I missed the most were Duane Gray, Opal Ward (previously Brien), Jim Grant, J.D. Elwood and Donnie Wood. Mike Crisp was the one Machinist that I missed the most. I don’t remember if Jerry Dale was old enough to take the retirement package.

Jerry Dale always seemed to have a positive attitude. One of the phrases I remember when thinking of Jerry was when he was driving me home when I was a summer help. Sonny Kendrick was in the truck with us. We had come upon a car that was travelling rather slow in Hwy 177. Jerry grabbed the handle to shift into a different gear and asked me if he should put it into overdrive and just drive over the car. For some reason, the look of total satisfaction when he said that has always stuck in my mind (or as Willie Nelson says, “You were always on my mind”).

Wayne Griffith was a dear friend that was on the Labor Crew (see the post: “Wayne Griffith and the Power Plant Computer Club“). He was let go along with Gail Mudgett.

We lost both janitors, John Fry (a friend to everyone. I recently wrote a post about John, “Power Plant Janitor John Fry Standing Guard as Floors Dry“) and Deanna Frank. Charlotte Smith from the warehouse found a job at Corporate Headquarters in Oklahoma City.

The mechanics lost the most, because there were more of them, A few of these were able to transfer to other areas in the company but most of them were let go. Here is the list of mechanics that were gone after August 1, 1994: Two Toms, Tom Flanagan and Tom Rieman, I think they both found jobs in other areas, as did Preston Jenkins and Ken Conrad (who used to call me “Sweet Pea”) See the post “Ken Conrad Dances with a Wild Bobcat“. Mike Grayson was let go. I still remember the first day Mike arrived when I was a summer help. He was there when we were fighting the dragon (See the post: “Where Do Knights of the Past Go to Fight Dragons Today“).

Two other mechanics who were greatly missed were Martin Prigmore (because without him, we didn’t have a certified P&H crane operator… kind of overlooked that one), and Tony Talbott who was the kindest Power Plant Man from Perry, Oklahoma. Martin Prigmore was later shot to death in Morrison Oklahoma in an encounter with his wife’s former husband.

The Instrument and Controls department lost Bill Gregory and Glen Morgan.

A side story about Glen Morgan (or was it Nick Gleason? Someone can correct me). One day, someone at the plant was listening to a Tulsa Radio Station when the news came on and said that the police were looking for Glen Morgan because he had just robbed a bank in Tulsa. They said that he was from Stillwater, Oklahoma, and they described his car. Whoever heard the radio told Glen that he was wanted for robbing a bank in his red car. So, he called home and asked his wife to look in the garage to see if his car was still there. It was. So, he quickly called the Tulsa police department and let them know that they had the wrong man.

Gary Wehunt was the one electrician that was let go. He had thought he was going to be picked 7 years earlier at the first downsizing. The one accomplishment that he was most proud of when he left was that he didn’t have any sick leave left over. He always made sure to take it as soon as he had accumulated a day.

I won’t list the operators that were downsized because I couldn’t tell which ones were old enough to retire or not and who was actually let go, if any. Maybe Dave Tarver can add that as a comment below (I will discuss Gerald Ferguson’s crew in an upcoming post). — Thanks Dave (see Dave’s comment below). Jim Kanelakos (which I remembered vividly) and Jack Delaney.

I do know that this was the second downsizing that Gene Day was old enough to retire, but he never took the package. Everyone knew he was as old as dirt, but for the obvious reason that everyone wanted to have him around for comic relief, no one ever considered the Power Plant could function without him. So, he stayed around for many years.

Gene Day is the one standing on the right with the Orange shirt.

Gene Day is the one standing on the right with the Orange shirt. Sure. He looks young here, but when this picture was taken, he was probably 85 years old. That’s Dave Tarver in the middle in the back row standing next to Darrell Low and Jim Mullin with the blue checkered shirt.

One thing about working in the Power Plant was that people were rarely fired. When it did happen, alcohol was usually involved. Sometimes a disability, such as was the case with Yvonne Taylor and Don Hardin.

About a year and a half before the downsizing one of the welders, Randy Schultz was let go because he repeatedly showed up to work intoxicated. I don’t remember the details, but it did seem that he spent a lot of time sleeping in one of the old Brown and Root warehouses in order to sober up. The company had to special order a hardhat for Randy because his head was too big for a standard hardhat. Randy was later wounded by a gun shot in Stillwater Oklahoma during a fight in the middle of the night.

Doug Link showed up one night a couple of months before the downsizing for a “Condenser Party” (when one of the condensers is open while the unit is still online, and it is cleaned out). Doug was ordering the workers to go into the condenser before all the safety precautions had been taken. He had been drinking. This was the night that I took Ray Eberle out to the Substation to light up the fluorescent bulbs (“See the post: “Switching in the Power Plant Substation Switchyard“).

I knew at the time that Doug was going through some hard times at home. I was sorry to see him go. He was one of the few engineers that took the time to listen to my incessant ramblings on just about any topic. I was glad to learn that after a very difficult time, Doug picked himself back up and regained his integrity.

Doug Link

Doug Link

Whether a person is laid off or fired, the results can be devastating. A person’s self-worth is suddenly shaken which throws the family into turmoil. The Power Plant Men and Women that were left at the plant after the downsizing knew this, and we were forever changed by the loss of such a large number of friends that we considered family all at once. It took us a couple of years to deal with the emotional impact. Even to this day, I do my best to keep them on “always on my mind”.

Comments from the original post:

    1. Ron Kilman December 6, 2014

      Yep, it was painful. At my exit meeting (where you signed all the paperwork) I asked Bill Green (in-coming Plant Manager) if I could come back to the plant to just visit with the remaining employees from time to time. Bill said “Only if you have official business”. Needless to say, I never returned.

 

    1. Dave Tarver December 8, 2014

      Most of the operators retired the two and one of the best operators that was let go was Jack Delaney during Jack’s tenure and said at his funeral this year, in his time at OG&E he never used one day of sick leave, he was let go for being reliable and dependable and for working overtime. Jim Kanelakos was also let go, Jim had come up clear from Janitor to be a very good operator he served as a startup operator at Conoco-Cogen facility as well. The Coal Yard was hit hard I cannot remember all their names but one whole crew Ferguson’s and Jack and Jim were on Vonzell Lynn’s crew that was the parallel crew to Ferguson’s down in the plant. Yes sir a very difficult thing.

      Before I left in 2012 – it was believed they wanted all those who were there in 94 to leave, as that is all that the new management heard and were tried of hearing it. I mean watching your friends escorted out by off duty law enforcement armed, their lives forever shaken to the core its a horrible thing! We were family before that fateful day!  Once the trust was violated you will never be able to return to that setting ever. Buffett loves a family style business, buys everyone he can find! our leaders threw it out the window and under the bus, gut em like Jack Welch unreal.

Power Plant Downsizing Disaster and the Left Behinds

The Power Plant Men and Women knew that a major downsizing was going to occur throughout the company on Friday, July 29, 1994.  The upper management had already experienced the preliminary stages of this particular downsizing since it started at the top.  Over a four month period that started with an early retirement, it worked its way down the ranks until the actual Power Plant Men at the plant in North Central Oklahoma were going to be downsized on that one day.

The people that had taken the early retirement (which was available for anyone 50 years and older) had already left a couple of months earlier.  Since the downsizing was being decided from the top down, we soon learned that our Plant Manager Ron Kilman would no longer be a Plant Manager.  He was too young to take the early retirement.  I believe he was 47 at the time.

The person taking Ron’s place was Bill Green, a guy that was old enough to take the early retirement, but decided to stay.  Bill was 53 years old at the time.  Perhaps he knew in advance that he had a secure position before the deadline to choose the early retirement.

The final week when the downsizing was going to take place, several things were happening that made the entire week seem surreal (this is a word that means — sort of weird and unnatural).  I was spending the week in the old Brown and Root building because we were busy training everyone at the plant about Confined Space Safety and the OSHA regulations that we had to follow.

We had to have all the OSHA training completed by August 1 in order to avoid the fines that OSHA had given us back in April (See the post:  “Power Plant Men Summoned by Department of Labor“).  We had formed a confined space rescue team and taken the required Confined Space training (see the post “Finding and Defining Power Plant Confined Spaces“).  We were using the old training room in the old Brown and Root Building because we wanted it to be away from the plant area where the foremen wouldn’t be bothered while they were taking their class.

The first day of training, Ben Brandt the assistant plant manager was in the the class.  He was going to be a plant manager at another plant, I think it was the plant in Seminole county.

Seminole Power Plant at night outside of Konawa Oklahoma. This picture was found at: http://www.redbubble.com/people/harrietrn/works/1425122-seminole-power-plant

Seminole Power Plant at night outside of Konawa Oklahoma. This picture was found at: http://www.redbubble.com/people/harrietrn/works/1425122-seminole-power-plant

I could tell that Ben was not interested in being in the training, and given all that was going down that week, I could see why.  We would say something in the class about how you had to fill out your confined space permit and turn it in to the Control Room, and Ben would shake his head in disagreement as if he didn’t think that was ever going to happen….  Well, times were changing in more ways than one that week.

Tuesday afternoon was when things really began to get weird….  We knew that Friday would be the last day for a bunch of Power Plant Men, but we didn’t yet know who.  During the previous downsizing in 1987 and 1988, we at least knew who was going to leave months before they actually had to leave.  Now we were down to just a few days and we still didn’t know who had a job come August 1 (next Monday).

On Tuesday afternoon, one at a time, someone would be paged on the Gaitronics Gray Phone (the plant PA system) by one of the four foremen that had survived.

Gray Phone Speaker

Gray Phone Speaker

We were cutting the number of first line foremen in Maintenance from 13 down to 4 and getting completely rid of two levels of management.  So, that we would no longer have an A foremen and a Supervisor over each group.  So, we wouldn’t have a position like an Electric Supervisor or a Mechanical Maintenance Supervisor.

Our new foremen were Andy Tubbs,

Andy Tubbs - True Power Plant Electrician

Andy Tubbs – True Power Plant Electrician

Alan Kramer,

Alan Kramer

Alan Kramer

Charles Patten

Charles Patton

Charles Patton

and Mark Fielder.

Mark Fielder

Mark Fielder (actually, Mike Vogle was the foreman.  Mark Fielder changed roles with him some time after the Re-org)

All great guys!

So, when one of them would page someone on the Gray Phone, we knew that they were going to be asked to meet them upstairs in the main office somewhere.  Then they were told that they had a position on that person’s team.

So, picture this scenario.  About 160 of the original 218 employees were waiting to learn their fate that week (the rest had retired).  It was late Tuesday afternoon when Alan Hetherington told us that they had already begun calling operators to the office to tell them they had jobs.  They were not calling anyone to tell them that they didn’t have a job.  So, when you heard someone’s name being called, then you knew they were safe (well…. safe is a relative term).

On Wednesday just before lunch, I was called to the office by Alan Kramer.  He told me he was going to be my new foreman.  I hadn’t really worried about it up to that point, because, well, I just figured that I was pretty well irreplaceable since there really wasn’t anyone else that would go climbing around inside the precipitators during overhauls, so they would want to keep me around for that reason alone.

With that said, it was at least a little less stressful to actually have been told that I did have a position.  After all, I had caused so much trouble the previous few years (see 50% of the posts I have written to find out how), enough for some people to hold grudges against me.  So, I did have this small doubt in the back of my head that worried about that.

Alan Kramer explained to me that we would no longer have teams for each area of expertise.  We wouldn’t have teams of electricians or Instrument and Controls, or Testing, etc.  We would be cross-functional teams.  We would learn more about that next Monday.

When I returned to the Brown and Root building, the rest of the confined space team asked me if I had a job.  I told them I did.  At this point, all work at the plant seemed to have ceased.  Everyone was waiting around to receive a call on the Gray Phone.

At first, we thought this was going to be like the first downsizing where each person was called to the office and told if they had a job or they didn’t have a job.  By Wednesday afternoon, it became apparent that things weren’t working out that way.  The only people being called to the office were people that were being told they did have a job.  No one was being told if they didn’t.

Either this was a cruel joke being played on the Power Plant Men and Women, or the management hadn’t really thought about the consequences of doing this.  It became apparent right away to everyone including those that had been told they had a position that this was a terrible way to notify people about their future.  What about those that hadn’t been called to the front office?  What were they supposed to think?

About half of the Power Plant Men had received the call, when it seemed that the calls had just stopped some time on Thursday morning.  We had finished our last training session in the Brown and Root building and we were just meeting as a team to discuss our next steps in creating Confined Space rescue plans.  We were not making much progress, as everyone was just sitting around in a mild state of shock staring into space.

Alan Hetherington had not been called, so he figured that he wouldn’t have a job after Friday.  We discussed other people that were being left out.  No one on Gerald Ferguson’s team at the coal yard had been called (which included Alan).  We later heard that Gerald Ferguson, all distraught that his team had been wiped out was in disbelief that they had let his entire team go.  He blamed it on the fact that his team had refused to participate in the Quality Process since it was deemed “voluntary”.

By Thursday afternoon, the stress became so bad for some that they had gone to Jim Arnold and asked him point blank if they had a job after Friday and he refused to say anything to them.  Preston Jenkins became so stressed out that he had to go home early because he was too sick with stress.

We knew that Bill Green was the new plant manager.

 

Bill Green

Bill Green

Jim Arnold was the new Supervisor of Operations  and Jasper Christensen was the Supervisor of Maintenance.  It seemed to us as if the downsizing was being orchestrated by Jim Arnold, as he was the one going all over the plant on Thursday and Friday coordinating things.

When we came into the office on Friday morning, all the radios had been taken from the electric shop office.  I was asked to go up to the logic room and shutdown the Gray phone system.  It became clear that Jim Arnold didn’t want anyone listening to what was going on throughout the day.

Jim Arnold in all of his awesomeness

Jim Arnold in all of his awesomeness

It was normal having Highway Patrol at the plant, because they were the regular plant guards at the front gate, but today there were a lot of them, and they were in uniform.  They were escorting people off of the plant grounds one at a time.  We were told that we were not supposed to interact with people being escorted off of the plant grounds.  We weren’t supposed to approach them to even say goodbye.

It took the entire day to escort people out of the plant this way.  It was very dehumanizing that great Power Plant Men who we had all worked alongside for years were suddenly being treated as if they were criminals and were being escorted off of the plant grounds by armed Highway Patrolmen.

It was just as devastating for those that were left behind.  This was a clear indication that those people treating our friends this way were going to be our new supervisors (not our immediate foremen) and that they had a warped sense of superiority.  They may have justified their actions in their minds in order to sleep at night, but the reality was that at least one person involved in this extraction of humanity was relishing in his new found power.

No one had been more left behind than the plant manager, Ron Kilman who was too young to accept the retirement package.

Ron Kilman

Ron Kilman

He knew he didn’t have a future with the company for the past couple of months as this entire saga had been unfolding at the plant.  During the early retirement party for those that were leaving before the slaughter took place, Ron (an avid airplane pilot) had worn a shirt that said, “Will Fly for Food”, which he revealed by opening his outer shirt while introducing some of the retirees.  This had brought an applause that was reminiscent of the first day he had arrived some seven years earlier when he told a joke during his first meeting with the plant.

There were those at the plant that had reason to dislike Ron for specific decisions that he had made during his tenure at the plant.  One that comes to mind (that I haven’t already written about) is when Ray Eberle’s house was on fire and he left the plant to go fight the fire and make sure his family was safe.  Ron docked his pay for the time he was not on the plant grounds since he wasn’t a member of the voluntary fire department.  Ron has admitted since that time that there were certain decisions he made while he was Plant Manager that he would have changed if he could.

I felt as if I understood Ron, and knew that he was a good person that wanted to do the right thing.  I also knew there were times when a Plant Manager had to make unpopular decisions.  I also knew from my own experience that Ron, like everyone else was just as much human as the rest of us, and would occasionally make a decision he would later regret.  The times when Ron tried docking my pay after working long overtime hours, I just worked around it by taking vacation to keep my overtime and figured that he was playing the role of Plant Manager and following the rules the way he saw fit.

Some time shortly after lunch, Ron came into the electric shop office and sat down.  This was the first time in those seven years that he had come just for a visit and it was on his last day working for the company.  Ron just didn’t know what to do.

He explained that no one had told him anything.  No one had officially told him to leave.  No one had escorted him off of the plant grounds.  He wasn’t sure how he was supposed to make his exit.  Was he just supposed to go to his car and drive out the gate and never return?  No one told him anything.

The way Ron Kilman was treated Friday, July 29, 1994, was a clear representation of the type of people that were left in charge next Monday morning on August 1.  The entire plant knew this in their heart.  As much grief that was felt by the people being escorted out of the gate after years of loyal service to their company, those that were left behind felt every bit of that grief.

This was the darkest day in the history of the Power plant in North Central Oklahoma.  The Power Plant Men left behind by this experience were negatively effected for years after that day.  There was a bitterness and sorrow that took a long time to recover in their hearts.

The worst part of the event was that it was so unnecessary.  We understood that we had to downsize.  We had accepted that some of us would be leaving.  Each person at our plant had a level of decency that would accept the fact that when the time came for them to leave, they would hug their friends, say goodbye and with the help of each other, the rest would help them carry their stuff to their car and say goodbye.

We were all robbed of this opportunity.  Everyone, even those left behind, were suddenly treated as if we were criminals.  We had a “Black Friday” at the plant before, on February 15, 1985 (see the post “Power Plant Snitch“).  This time the impact was ten times worse.

All I can say to those who made the decision to handle the layoff this way is:  “Shame on you!  What would your Mother think if she knew what you did?”

Power Plant Final Presentation

August 16, 2001 was my final day at the coal-fired Power Plant in North Central Oklahoma.  I had stepped onto the plant grounds May 7, 1979, 22 years earlier.  Now I was leaving to change careers and moving to Round Rock, Texas to work for Dell Computers.  During my final day, a going away party was held in my honor by the Power Plant Men and Women that I had the privilege to work alongside during the past 22 years.

A few minutes before the party began, I slipped into the office bathroom/locker room and changed into a navy blue suit and tie.  Combed my hair.  Put on black socks with my shiny black shoe.  Grabbed my briefcase and headed for the break room.  When I walked in the room, it was packed full of Power Plant Men and Women all waiting to say goodbye to one of their family.

Many wondered who it was that had joined their party of one of their own.  Who was this person in the suit and tie?  Ed Shiever told me later that he didn’t even recognize me.  It wasn’t until I reached out and shook his hand that he realized that his was Kevin Breazile.  The same person he had known since he was a temp employee working in the tool room.

When the Power Plant Men finally realized that I was the person they had been waiting for, they broke out in applause as I walked around shaking their hands.  I would have broke out in tears if I hadn’t been thinking about what a great person each of them had been over the many years we had known each other.

I made my way to the front of the room where I had set up a computer and hooked it to the big screen TV.  I had a special surprise waiting for them.  One that would temporarily change the plant policy on going away parties after I was gone.  I had prepared a special PowerPoint presentation for them (insert evil grin here).

I set my briefcase next to the computer on the end of the table acting as if the computer had nothing to do with the party.  Then I stood there as the “going away” part of the party began.

It was typical for people to stand up and tell a story or two about the person leaving, so Jim Arnold (the Supervisor of Maintenance and part time nemesis) was first.  He explained how I had been working on SAP for the past three years creating tasks lists that are used to describe each possible job in the plant.

He turned to me and asked me how many task lists I had created in the last 3 years.   I replied, “About 17,800”.  Jim said that this boggled his mind.  It was three times more than the entire rest of the company put together.

Jim made a comment about how he wasn’t sure he would want a job where you have to dress up in a suit and tie.

Andy Tubbs stood up and presented me with my 20 year safety sticker and a leather backpack for working 20 years without an accident, which was completed on August 11, just 5 days before.  I had worked four summers as a summer help, which counted as one year of service, then I had completed 19 years as a full time employee that very same week.

I worked 20 years without an accident

I worked 20 years without an accident

I like being roasted, but that didn’t really happen.  A few other people told some stories about me, that I can’t recall because I was busy thinking about the PowerPoint presentation.  I had memorized my entire script, and the presentation was pretty much automatic and timed, and I had to keep to my script or pause the presentation.

Then Jim Arnold asked me (Bill Green, the Plant Manager was gone that day visiting the Muskogee Plant) if I had anything I would like to say before I left…. That was the cue I had been waiting for.  I replied, “Actually, I have a PowerPoint presentation right here, and I hit a key, and the TV lit up….

I will present each of the 26 slides below with the comments I made during each one.  Since many of the slides are animated, I will try to describe how that worked as I made my presentation… so, hang on… this is going to be a lot of slides….  I broke it down into about 45 pictures.  The Script is what I said for each slide:

Slide 1

Slide 1

Script:

Remember when Mark Draper came here for a year and when he was getting ready to leave he gave a presentation about where he thought we were doing well, and how we could improve ourselves?

I thought that since I have spent 20 years with you guys I might be able to come up with a few comments.  Especially as opinionated as I am.

 

Slide 2 part 1

Slide 2 part 1

Script:

In 1979, I came to work here as a summer help.  The plant was still being built and I was really impressed with the special quality of people I met and looked up to.

Slide 2, Part 2

Slide 2, Part 2

Script continues as these three pictures slide in:

Like for instance there was Sonny Karcher and another was Jerry Mitchell.  It has been a while since I have seen these two guys, and I know that Jerry has passed on, but this is the way I remember them.

And of course Larry Riley was there.

Larry was the one I worked with back then that seemed to know what was going on.  I will always consider him a good friend.

When I was on Labor Crew I would call him “Dad”.  He would never own up to it.  He said I was never the same after I fell on my head when I was a kid.

I used to get real dirty when I worked in the coal yard right alongside Jerry Mitchell.  He would stay perfectly clean.  He told me that I knew I was good when I could keep myself clean.  —

Well.  I have found a better way to do that.  And once again I would like to thank OG&E for paying for my education.

I encourage all the new guys to seriously consider taking advantage of the free education benefit.

Slide 3

Slide 3

Script:

Then of course there was our Plant Manager and Assistant Manager back then.

This is how I remember them.

 

Slide 4 part 1

Slide 4 part 1

Script:

After hiring on permanently as a janitor in ’82, and getting on Labor crew in the spring of ’83.  I was able to get into the electric shop in November 1983.

I vividly remember my first day as an electrician.  The first thing I worked on, I shorted it to ground.

Slide 4 part 2

Slide 4 part 2

Script continues as Charles Foster’s picture slides in:

With no prior experience as an electrician I was allowed to join the electric shop.  Charles Foster was instrumental in getting me into the shop, and I am grateful.  As everyone knows, Charles is a long time friend of mine.

For years and years Charles would tell the story about how he fought tooth and nail for me against the evil Plant Manager and His diabolic Assistant who wanted me to be banished to the Labor Crew for eternity.

Not too long ago I told Charles that if he hadn’t pushed so hard to get me into the electric shop, I probably would have left OG&E and went back to school years ago ( like my mom wanted me to do), and made something of myself long before now.

Slide 5

Slide 5

Script:

These are the electricians that were there when I first joined the electric shop.  These are the only ones left.  I think we started out with 16.

The electricians were always a tight knit group.  It amazed me to see a electricians who couldn’t stand each other sit down and play dominos three times a day, every day, year after year.

Jimmie Moore joined the shop some time later.

And of course.  Bill Bennett was around back then.

When I arrived in the electric shop I was 23 years old and I replaced Diana Brien as the youngest electrician in the shop.  As I leave, I am almost 41 years old, and I am still the youngest electrician.  As I leave, I relinquish the title back to Diana Brien who once again will be the youngest electrician.

As a side note…. I don’t know why I forgot about Ben Davis.  He reminded me after the presentation… I don’t know how… Here is a picture of Ben:

Ben Davis

Ben Davis

Slide 6 part 1

Slide 6 part 1

Script:

I suppose you all remember what happened on February 15th, 1985.  The day we refer to as “Black Friday”.  The day that the “Drug and Theft” ring was busted at Sooner Station.  That was the day that a very dear friend of mine, Pat Braden, whom everyone knew as a kind easy going person turned out to be some evil leader of a theft ring.

Slide 6 part 2

Slide 6 part 2

Note:  As I was saying the above statement, This mummy walked across the slide…

Slide 6 part 3

Slide 6 part 3

Note:  Then Barney slide across in the other direction…

Script continued:

Well.  I know better than that. I will always remember Pat Braden with a smile on his face.  Mickey Postman, I know you would agree with me about Pat and just about everyone else who knew him well.

It has been 16 years since this took place and the company has gone through a lot of changes, but don’t ever think something like this couldn’t happen again.

Slide 3

Slide 3

Note… The hammers come in and stomp the images off the slide….

Slide 7 part 2

Slide 7 part 2

Script:

Then there was the first Reorganization.  The old people retired on October 1st.  That was the end of the Moler and Waugh regime.

Slide 7 part 3

Slide 7 part 3

Script:

At first we thought we were all on vacation. Our new plant manager came in the first meeting with us and told a joke.

We all looked at each other and wondered, “Can plant managers even do that?”

I’m sure you guys remember Ron Kilman.  Bless his heart.

Slide 8 part 1

Slide 8 part 1

Script:

The second part of the first reorganization allowed people without jobs to find a position in the company over a 8 month period.

Slide 8 part 2

Slide 8 part 2

Note:  Pictures of Scott Hubbard fly in along with the words:  “Hubbard Here!”  then each one disappears leaving this:

Slide 8 part 3

Slide 8 part 3

Script:

That is when Scott Hubbard joined the electric shop.

Scott and I drove to work together for a long time and we became good friends.

I’ll miss Scott when I leave.  I’ll remember that “Hubbard is Here”, while I’ll be down there – in Texas.

 

Slide 9 part 1

Slide 9 part 1

Script:

Do you remember the Quality Process?  They said it was a process and not a program because when a program is over it goes away, and a process is something that will always be here.  — Yeah right.

Note:  While I was saying this, the screen all of the sudden went dark as I kept talking… I could tell that people wondered if I realized that the presentation had suddenly disappeared….

Slide 9 part 2

Slide 9 part 2

Script:

This is all we have left of the Quality Process.

Note:

When I said the line “This is all we have left of the Quality Process”  pointing my thumb over my shoulder with a look of disappointment on my face, the room suddenly burst out into cheers and applause as they realized that the blank screen represented the current state of the Quality process at the plant.

Slide 10 part 1

Slide 10 part 1

Script:

The first reorganization was done in a somewhat orderly manner.

They retired the old guys out first and brought in the new management, then they informed those that didn’t have positions and gave them time to find a job before they let them go.

Note:  The sounds of gun shots were barely heard from the computer speaker, as splats occurred on the slide until it looked like this:

Slide 10 part 2

Slide 10 part 2

Script continued:

The second reorganization.  Well.  It was a massacre.

It was a very lousy way to do this, and very humiliating.

Note:

Jim Arnold at this point was about to jump out of his chair and stop the show (since he was instrumental in making the downsizing as brutal as possible), so I was quick to go to the next slide…

Slide 11

Slide 11

Script:

With the redesign came another Plant Manager.  One of the first things I remember about Bill Green was that one morning I was stopped at the front gate and given a 9 volt battery for my smoke detector.

I took the battery home and put it in my smoke detector, and – guess what? – The battery was dead.  And I thought, “Oh well.  These things happen.”

Well a couple of years later, there was Bill Green handing out smoke detector batteries again.

I checked it out and sure enough, it was dead also.

 

Slide 12

Slide 12

Note:  As I was talking during this slide, the marbles dropped in and bounced around then at the end the hat and moustache landed on Bill Green.

Script:

 

I am just wondering. I want to test out a theory I have.   How many of you was given a dead battery?

—  OK, I see.  Just the trouble makers.  I understand.  It all makes sense to me now.

Second Note:  Bill Green had a jar full of marbles and each color represented a type of injury someone has when they do something unsafe.  Most of the marbles were blue and meant that nothing happened, the other colors represented increasingly worse injuries.  Two marbles in the jar signified fatalities.

The numbers went like this:

Out of 575 incidents where someone does something unsafe, here are the consequences:

390 Blue Marbles:   Nothing happens

113 Green Marbles:  A First Aid injury

57 White Marbles:  A Recordable Accident

8 Pink Marbles:  Up to 30 days lost work day injury occurs

5 Red Marbles:  60 or  more lost workdays injury occurs

2 Yellow Marbles:  A Fatality occurs

Slide 13 part 1

Slide 13 part 1

Script:

The Maintenance workers are the best people I know.  Everyone one of them has treated me with respect, and I consider each of you a friend.

You are the people I will miss.  Not the coal dust, not the fly ash. —  Just the people.

Note:  Over the next set of slides, I showed the Power Plant Men I worked with… I will show you a couple of pictures of some slides to show you the animation that I had slide in and I’ll explain them.. I didn’t say much during the following slides.  They flashed by fairly quickly:

Slide 13 part 2

Slide 13 part 2

Note:  The circle with the slash over Bob Blubaugh represented him being recently fired… The story around this is on some of the last slides… and was a tragedy.  The military cap landed on Randy Daily (in the lower right) because he was an Army Medic and was always in charge when it came to safety.

Slide 14 part 1

Slide 14 part 1

slide 14 part 2

slide 14 part 2

The donut flew up to Danny Cain because if there was ever free food somewhere, Danny would find it… Especially if they were donuts.

 

Slide 15 part 1

Slide 15 part 1

Slide 15 part 2

Slide 15 part 2

The words “Huh, Huh?” flew to Jody Morse, because he had the habit of saying something and ending his sentence with “Huh, Huh?”

Slide 16

Slide 16

Slide 17

Slide 17

Note:  That was the end of the pictures of the Maintenance Power Plant Men….  I didn’t have pictures of the Operators, and they weren’t at the party…

Slide 18

Slide 18

Script:

Without these two, you wouldn’t get paid, and you wouldn’t get parts.

I agree with what Jerry Osborn said about Linda Shiever.  There isn’t anyone out here that can do the job Linda does every day.

Slide 19 part 1

Slide 19 part 1

Script:

The maintenance foremen have treated me with respect and I would like to thank all of you for that.

Note:  Then Jim Arnold flew in:

Slide 19 part 2

Slide 19 part 2

Script:

I realize that you have to do certain things some times because there is someone looking over your shoulders directing every move you make.

Note:  At this point, Jim leaned forward in his chair to get a better look… wondering if that was his face on this picture of God…

Slide 20

Slide 20

Script:

Yes, Jim Arnold does take care of us, and we know that he doesn’t want to retire and leave us to fend for ourselves.

Note:  There was a policy where you could retire once your age and years of service added up to 80 years.  Jim Arnold’s added up to 100, but wouldn’t retire.

Slide 21

Slide 21

Note:  Still talking about Jim Arnold:

Script:

Therefore he has devised a plan in case of an untimely death.

So don’t be smilin’ too big!!

Slide 22

Slide 22

Note: Still talking about Jim Arnold….

Script:

He will be able to direct the plant operations from his heavenly throne.

So don’t worry.  He is NOT going away.

Second Note:  At this point the PowerPoint presentation locked up on the computer… I had to shut down the presentation and restart it, and quickly go back to the next slide… I remembered the Alt-F4 closes the active application, so I was able to do this within about 15 seconds.

Slide 23 part 1

Slide 23 part 1

Script:

Do you remember when Bill Moler decided that you had to wear a hardhat to go fishin’ in the discharge?

He said it was because he wanted everyone to be safe.

As you can see, this made Johnny Keys rather upset.

Note:  As I was speaking, Hardhats dropped onto the people:

Slide 23 part 2

Slide 23 part 2

Script:

Some bird might fly overhead and  drop something on you.

Everyone knew the real reason.  He didn’t want anyone fishing out there so he was making it more difficult to do that.

He used “Safety” as an excuse.  Because of this, he lost credibility when it came to safety issues.

Slide 24

Slide 24

Note:  The Hard hats disappeared and Cell phones and pagers dropped down as I said the following:

Script:

When you start making policies that use safety as an excuse, but it isn’t the real reason, you lose your credibility.

Second Note:  At this point, Jim Arnold was jumping up from his seat… You see, Jim Arnold had fired Bob Blubaugh a few months earlier because Bob carried a cell phone with him while he was working.  Jim told him he couldn’t use his cell phone during the day.  When Bob refused to stop carrying a cell phone Jim Arnold fired him for insubordination.

Today that seems crazy as everyone carries cell phones.  Jim’s excuse was that carrying a cell phone was not safe, though he couldn’t exactly explain why.

That’s why Jim jumped out of his chair… I thought it was over, and I had two more slides to go….  So, I quickly clicked to the next slide… and Jim sat back down…. whew….

Slide 25 part 1

Slide 25 part 1

Script:

I would like to say goodbye to Doug Black.  I have been blessed to have been able to spend time with you the past three years.

Note:

Then Doug slid off the slide leaving a picture of Toby:

Slide 25 part 2

Slide 25 part 2

Script:

I would like to say goodbye to Toby, you have been a good friend, and I’ll stay in touch.

Note:  Then Toby slid off and Ray Eberle’s picture was left:

Slide 25 part 3

Slide 25 part 3

Script:

Ray, I had to hide this picture from you, because you sat next to me as I created this presentation.  I just want to say that the last three years we have spent working on SAP have meant a lot to me and you will always be one of my best friends.  Thank you.

Slide 26

Slide 26

Script:

With that I will say “Good bye” to all of you.  Thank you!

Note:  This is a picture of Jim Arnold and Louise Kalicki stepping off of Air Force One.  I super-imposed their faces over Bill and Hillary Clinton.

This is the end of the presentation….  With that I was ready to leave the plant and begin the next stage of my life.  I will explain more in the post next week.

After I had left, I heard that when the next person had a going away party, Bill Green announced that PowerPoint Presentations are no longer allowed during going away parties!

Boppin’ With Bif during the Power Plant Downsizing

About a year after I had joined the electric shop at the Coal-fired Power Plant in North Central Oklahoma, when it was my week to be the truck driver in Fall of 1984, I had an conversation with a contract electrician that I have never forgotten. It was with a guy named Mark Meeks. I have talked about him before in the post entitled, “Life Cycle of a Power Plant Lump of Coal“.

At the time, Mark was working as a contract help for the electric shop. He had been hired to help Mike Rose and Bill Ennis to work on Freeze Protection. I was driving him to the coalyard. He was telling me how he liked working on a job for a while and then he would move on to do another job working somewhere else.

I replied back that I liked having a job where no one had ever been laid off. The electric company had been in existence for about 70 years and had never had a downsizing. I noticed that when I said that, Mark paused and thought about what I said. I was not surprised when a few weeks later, Mark was hired as a plant electrician in the shop.

I’m not saying that no one was ever fired from a power plant. I’m just saying that there wasn’t a general downsizing where a group of people were laid off. After all. you can’t really ship the jobs overseas. Not when you want to provide electricity to Oklahoma City. So, as long as you did your job and showed up to work on time, you had job until it was time to retire. That type of job security sure felt good.

All good things have to come to an end at some point. Toward the end of 1986, Martin Louthan, the Superintendent over all the Power Plants, came to our plant to talk to us. He told us that when our plant was created, it was engineered so that it would accommodate 6 units. At the time we had two. He said that when they staffed the plant, they hired enough people to operate and maintain four units.

He explained that when the oil boom went bust in 1982, it changed everything. The demand for electricity dropped instead of increased as the company had projected. So, our power plant had too many employees for the foreseeable future. We were going to have to downsize. At the time we had over 350 employees.

I think we all knew that we had too many employees at the time. There was a lot of downtime when the maintenance crews had to look for something to do. There are innumerable “for instances” I could bring up. Like times when a team of welders had to go weld something at the train gate, which would normally take a couple of hours. Instead of having it done by lunch time, the crew would park their truck at the train gate, way out where no one would bother them, and listen to the radio for a week.

There were a lot of times like these where there just wasn’t enough work during a regular work week to keep everyone busy. Everyone seemed to have their own special place where they could go take a nap if they needed one. I think we all figured that they kept us all around because when it came time for overhaul, everyone was hard at work making all kinds of overtime. Anyway. We knew it was true. There were too many employees at our plant. Especially since we weren’t going to be expanding anytime soon.

So, here is how the company decided to downsize the company. They offered everyone a “Voluntary Separation Package.” (Or VSP as we refer to it at Dell where I work today – or I did when I originally wrote this post… Now I work at General Motors). They would give you so many weeks of pay for every year of service you had with the company. I don’t remember the exact amount. The employees had until a certain date to decide.

Employees that were over 55 years old would be able to take an early retirement package that would amount to a normal retirement if they had stayed until they had reached retirement age. Our retirement pension plan had grown large enough that it could comfortably absorb those who would early retire. You had until a certain date when you had to decide whether or not you would take the early retirement.

There was one caveat to the taking the Voluntary Separation Package or the early retirement. You had to decide to take one of these options before you were told if your permanent position with the company was going to be terminated at the end of the year. That is, if by the end of June, if you didn’t take the package, then in July if you were told that your position was being eliminated, then the package and retirement was no longer an option. So, if you doubted your “good standing” with the company, you probably would be inclined on taking the retirement package if you were old enough.

In the electric shop I think we had one person old enough to retire. Bill Ennis. He decided to stick it out and hope that his position would still be around. Bill was a good worker, so if that had anything to do with it, he was in good shape. Only one person in our shop decided to take the Voluntary Separation Package.

It broke my heart the day that Arthur Hammond told me he was going to take the package. He only had three years with the company, so his package wasn’t going to be that big, but there was a lump sum associated with it as well. I explained his decision in the post “Power Plant Arguments with Arthur Hammond“. Arthur was a dear friend of mine. I feared that he hadn’t thought this decision through. On one hand, he was used to moving from job to job like Mark Meeks as a Contract electrician. On the other hand, he was raising a family who would benefit from a stable income without having to move from place to place.

The one an only good thing about Arthur Hammond leaving was that Scott Hubbard moved to the electric shop in his place. This was fortunate for Scott because the testing team was not surviving the downsizing and his position was surely going away. I had a bias toward the testers from their inception because when I was on the labor crew, we had not been allowed to apply for the testing jobs. I was also biased because Scott was replacing my friend Arthur. I explained this in the post: “Take a Note Jan, Said the Supervisor of Power Production“. As it turned out, Scott and I became like brothers. We worked together for years, and carpooled most of the time after he joined the shop.

As a side note. I ‘fessed up to Scott one day while we were driving home from work…. He was driving, and I told Scott, “I just want you to know that when you first came to the electric shop. I didn’t like you. It wasn’t anything you did. I just didn’t like you because you were on the testing team.” When I told Scott that, I could tell that he was uncomfortable and that he felt hurt by what I was saying. He turned his head away from me. I went on…. “When I came to know you while we have worked together, I just want you to know that you have become one of my best friends. I am sorry that I had prejudged you. I just wanted to let you know. I’m glad we are on the same team.”

So, what does this have to do with Bif? Well, Lynn “Bif” Johnson and Mark Meeks were two of the few people left that were told on the “day of reckoning” that their jobs were going way.

No. Not this Biff! This is Biff from "Back to the Future" played by Thomas F. Wilson

No. Not this Biff! This is Biff from “Back to the Future” played by Thomas F. Wilson — Ok. I needed at least one picture in this post…

I remember how our entire team was called up to the front office. We waited in Leroy Godfrey’s office. (He was early retiring). They called us one at a time to Bill Moler’s office (He was early retiring also). There we were told that who we would be working for.

Gary Wehunt had been sure that he was going to be axed. I think by that time we knew that the electric shop needed to downsize one more person. Gary was shocked when he was told he still had his job. He was going to be working for Andy Tubbs on the same team I was on. — Of course, in my own cocky 26 year old way, I never thought I would be let go.

Mark Meeks was told he would no longer be employed at the end of the year. The same was true for Bif Johnson. The company offered to help find a job somewhere in the company if there was position left vacant that needed a person with your skills. They also provided a service to help you create a resume and would help you find a job so that by the end of the year, you wouldn’t just be sent packing.

Mark called up some of his contract buddies and was soon on his way to another job. He had been a contract electrician for so long, this was “Situation Normal” (which is the first two words for the acronym “SNAFU”) for him. I thought it was ironic that he should be the one person from the electric shop that was laid off when I knew that the reason he had applied for the position in the first place was most likely because he thought he could be there until he retired, as we had discussed that day in the truck a couple of years earlier.

I later learned that before Leroy Godfrey early retired he had singled out Mark Meeks and had seen to it that he was the person that was going to be laid off because he had said something to Leroy one day that had annoyed him. Much like the comment I had made to Leroy one day when he went to Bill Bennett and told him to fire me. See the Post: “Chief Among the Power Plant Machinists ” As Bill Bennett explained. Leroy wanted to make sure that Mark was included in the downsizing. It was his gift to him.

Leroy Godfrey

Leroy Godfrey

So, what about Bif? With all the help offered by the company to find a new position and five months to find a new job, what happened to Bif? Well. Bif had the attitude that I had, though he is 10 years older than me. He had it in his mind that for some reason the plant couldn’t do without him…. or maybe it was more like the attitude I have at my current job. “I am going to stay here until you make me leave.” The last day of the year came around…. Bif was no longer working for the electric company.

It seems like there were two people at the plant at the end of the year that had their positions eliminated that decided to remain at the plant up until the last day of the year (Off hand, I have forgotten who the other person was). Neither of them had sought help from the company to find another position in the company or even outside the company. They were really only laid off because they chose to be. The company had offered them every opportunity.

There were a few lessons I learned from the different events that happened during this time. The first was that I shouldn’t dislike someone because of someone else’s decision. It wasn’t Scott Hubbard’s decision not to let labor crew hands apply for the testing positions. I saw the same thing happen at the gas plant in Harrah, Oklahoma when Mel Woodring became the foreman ahead of obviously more qualified electricians. The general feeling was to dislike Mel, but who was it that picked him? Mel didn’t have anything to do with that decision. He was a pawn in an effort to move him out of the Muskogee Plant.

The second was that no matter how much you think you are indispensable, you aren’t. We all knew the saying that if you want to find out how important you are, just put your hand into a bucket of water and pull it out and see what kind of hole you leave. That’s how important you are. — Well…. Archimedes would disagree with this assessment given that the water level in the bucket changed, but that wasn’t the point.

Third, Job Security? What’s that? A Power plant probably still has more job security than most other jobs.

The fourth lesson I learned was that when your friend has decided to make a dumb decision, no matter how much it is going to hurt them in the long run, after you have tried to convince them not to take that route, you have to stand by them as much as possible. I have had some friends in the past make really stupid decisions in their lives. No matter how dumb it is…. remain their friend. How much of a friend are you if you cut and run because of their bad decisions? Like my friend Bob Ray reminds me often…. “You can’t fix stupid.” No. You can’t. But you can be there to help when needed.

Comments from Previous post:

    1. heila2013 December 19, 2013:

      “You can be there to help when needed” Great message, for Christmas and the whole year around. Wish you happy holidays. Heila

      Jack Curtis January 9, 2013:

      Delightful! A cameo of the mindset of the sorts of Americans who built industry and of maturing in industrial America as well. And a fair guage against the way we have changed since…

 

Power Plant Paradox of Front to Back and Back to Front

Originally posted February 8, 2014:

After the downsizing in 1987 some new engineers were assigned to the coal-fired Power Plant in North Central Oklahoma.  I wasn’t used to an engineer actually pausing to listen to what I was saying.  I remember the first time I said something sort of out of the ordinary and Doug Link stopped and asked me why I thought that.  The usual response was to roll their eyes as if I was some dumb electrician that almost knew how to lace my boots correctly… Ok… Lacing your boots isn’t as easy as it looks…. especially when you put them on in the dark in the morning before you leave the house.

I chose this picture because they look like my boots, only I never wore the toes out so that you could see the steel toes.

I chose this picture because they look like my boots, only I never wore the toes out so that you could see the steel toes.

Now, before you think “Front to Back and Back to Front” has to do with lacing up my boots, you are mistaken.

Back to Doug Link.  I was surprised when  he actually stopped and asked me to explain myself.  I know I had said something that had sounded a little bombastic, but what I believed to be true anyway.  So, I sat down and explained it to him.  It was something that ran contrary to what a person might think was logical.  Once I explained it to him, he said he understood what I meant. — Wow.  What kind of new engineers are they breeding out there (I thought).  Well he did go to Missouri University at the same time I did, we just didn’t know each other at the time.

Doug Link

Doug Link

Another engineer that showed up at the plant was Toby O’Brien.  Even the maintenance department recognized right away that Toby would listen to you.  Not only would he listen to the crazy rantings of an electrician like me, but he would also ask advice from mechanics!  And…  (now brace yourself for this) Welders!  I believe that if he could corner a janitor, he probably would have listened to them as well…. because… well… I was just a janitor pretending to be an electrician, and he listened to me all the time.

So, what does this all have to do with “Front to Back and Back to Front”?  Well.  Almost nothing.  Except that these new engineers knew about a secret that we were all keeping from George Bohn, another engineer that I talked about in the post “Bohn’s Boner and the Power Plant Precipitator Computer”  In that post we had kept from George that the computer had an extra drive partitioned on the hard drive for a while.  In this post, I will talk about a much more significant secret (at least in George’s eyes).

With the reorganization Terry Blevins worked on one precipitator and I worked on the other.

Terry Blevins

Terry Blevins

For those of you who don’t know, the precipitator is what takes the “smoke” out of the exhaust from the boiler so that it can be collected in hoppers and sent up to the coalyard to silos where trucks would come and haul it away to make highways.

Fly Ash Hoppers

Fly Ash Hoppers underneath the precipitator

The electric Supervisor Tom Gibson thought that a little competition would be good between the two teams to see who could make their precipitator work the best.   Only it didn’t work out that way.  Terry had one way of doing things and I had a completely opposite way of approaching a problem.  Terry would study a problem.  Analyze it, and do everything he could to understand what was going on.  Then he would go out and make a major change.  I on the other hand would make incremental small changes and observe the effects.  Then work toward what seemed to work best.

Between the two of us approaching a problem from completely different points of view, we were able to come up with solutions that apart I don’t think either of us would have ever thought about.  So, we became a team instead.

Now for the boring part of the story.  I am going to explain Back to Front…..   With the new digital controls, we could set up the controls so that each of the 84 precipitator transformers could be backed down one KV (kilovolt) at a time in order from the front cabinets to the back ones.  Then it would start from the front again backing the power on the cabinets down slightly each time.  — I know this is boring.   The front of the precipitator is where the exhaust enters the precipitator.  The back is where the exhaust leaves the precipitator.

The cabinets would do this until the amount of ash going out of the smoke stack hit a certain limit that was 1/4 of the legal limit (the legal limit was 20% opacity.  So, we controlled the cabinets to keep the opacity at 5%).  Opacity is the amount of light that is blocked by the ash coming out of the smokestack.

Well, if the opacity went too high (say 6.5%) the back cabinets would start powering all the way back up, and it would work its way toward the front of the precipitator until the opacity went down below the set limit. — sound good?  Well… after running this way for a while we realized that this wasn’t so good.

What ended up happening was that the front cabinets which normally collected 90% of the ash were always powered down and the back cabinets were powered up, because they would power up each time the opacity would spike.  So the ash collection was shifted from the front to the back.  This meant that if there was a puff of ash going out of the stack, it probably came from the back of the precipitator and there wasn’t anything that could be done to stop it.

We asked George if we could reverse the Front to Back powering down of the cabinets so that it went from Back to Front.  That way the back of the precipitator would be powered down most of the time and the front would be powered up.  This would keep the back half of the precipitator clean and if there was a need to power them up because of some disturbance in the boiler, the back of the precipitator would be in good shape to handle the extra ash.

George, however, insisted that since the EPA had tested the precipitator with the new controls when they were setup to go from front to back, we couldn’t risk changing it, or the EPA could come back and make us put scrubbers on the plant.  We were grandfathered into not needing scrubbers and we didn’t want to go through that mess and cost that would have raised electric rates for everyone.

This was frustrating because we could easily see that every hour or so we would be sending big puffs out of the smokestack on the account of the inherent flaw of backing the cabinets down using a Front to back method.  Even though we knew the engineers would blow their top if they found out, we called the EPA one day and asked them about it.  The EPA said they didn’t care as long as the precipitator wasn’t physically being altered and we were adjusting the controls to maximize operations.

So, one day when I was in the Precipitator Control Room, I walked over the main processor unit in the middle of the room where the seven sections of 12 cabinets each plugged in.  I took the A row cable and swapped it with G.  I took B and swapped it with F, C and swapped it with E.  D I just left it where it was since it was in the middle.

Then I walked to each Cabinet in a section and swapped the eeprom chip from cabinet 1 and put it in 12.  And from cabinet 2 and put it in 11, and so on.  Without leaving the precipitator control room, I had just changed the order of the cabinets backing down from “Front to Back” to “Back to Front”.  As far as the control room was concerned, nothing changed (unless you looked closely at the voltages on the cabinets on the computer.  The front cabinets usually were around 30kv while the back were closer to 45kv).

So, now that the cabinets were backing down from back to front, everything worked a lot smoother.  No more hourly puffs and wild power swings as cabinets were released.  As long as George didn’t know, he was happy.  The precipitator suddenly was working very well.  So well in fact that one winter while the unit was at full load (510 Megawatts), the precipitator was using only 70 Kilowatts of power and the opacity was well below the 5% threshold.

The space heaters in the precipitator control room were using over 120 kilowatts of power.  More than the entire precipitator.  This is important because normally the precipitator used more power than any other piece of equipment in the plant.  It was not unusual before we had the back down working for one precipitator to use 3 Megawatts of power.  That is 3,000 Kilowatts.

Then one day in 1992 an electric Intern (who later became a full time engineer) came in the precipitator control room with George Bohn while we were calibrating the cabinets one at a time.  George began explaining to Steve Wilson how the precipitator controls worked.  We were in the front section (G row).  George introduced Steve to us and started explaining to him about the back down and how it worked.

Steve Wilson

Steve Wilson

Just then, the cabinet that he was showing him powered up. — oops.  This was a front row cabinet and in George’s mind, they should be the last to power up.  He looked around and could see that the cabinets in F row were still powered down.  I thought, “The jig is up.”  George said, “That’s not right!  That shouldn’t happen!”  (Ok George.  We’ve only been doing this for 3 years and you are just now noticing?).

So, I asked him what the problem was (knowing full well).  He explained that the cabinet in G row had just powered up.  — You could tell when a cabinet was powered down because a certain light in the lower left corner of the display would be on.  I looked at the cabinet and the Primary current limit light was lit.  Obviously not in the back down mode.

So, I said this, “George, this cabinet still is in the back down mode.  You just can’t tell because it is also hitting the primary current limit and both lights won’t light up at the same time.”  — Geez… I thought…. would he believe this hair brain explanation?  George nodded.  Then he went on to explain to Steve what I just said to him as if it was something he knew all the time (even though I sort of just made it up).

A short time after Steve and George left, I found Steve and explained to him that we really do power down the precipitator from back to front instead of front to back, because front to back doesn’t work, and I explained to him why it works better and why we don’t tell George Bohn.  Steve was another sensible engineer that knew how to listen and learn.  I enjoyed the little time I spent working with him.

Well…. The efficiency of the precipitators caught the attention of EPRI (the Electric Power Research Institute), and they wanted to come and study our precipitator controls.  Not only the back down feature we were using but also a pulse capability that Environmental Controls had that allowed you to power off for so many electric pulses and then power on again.

So, when the EPRI scientists showed up to test our precipitators for a couple of weeks trying the different modes of operation, I knew that it was important for them to really understand how we were operating the precipitators.  So, after George had taken them to the computers in the control room and explained the back to front back down mode.

I took them aside one at a time and explained to them that even though the computer looked like it was backing down from front to back, it was really backing down from back to front.  I explained to them why we had to do it that way, and I also explained to them why we didn’t let George know about it.  They all seemed to understand, and for the next two weeks no one from EPRI let the cat out of the bag.

To this day I don’t think George knew that we had swapped the direction of the back down from “front to back” to “Back to front”.  At least not until he reads this post.

 

Comments from the original post:

  1. Ron February 8, 2014:

    Now I know why George came into my office one day and begged me to have you committed!

    Great story!

    1. Plant Electrician February 8, 2014:

      Yeah. That’s one of the reasons. 🙂

  2. Monty Hansen April 2, 2014:

    I really appreciate how you describe the two methods of problem solving, and how together you could come up with solutions that neither one of you may have thought of.

    1. Plant Electrician April 2, 2014:

      Thanks for your comment Monty. It was annoying at first. I kept wanting Terry to see my point of view. Then I started seeing the benefit of taking both approaches.

Power Plant Harbinger of D-Day on the Horizon

During the major overhaul on Unit 1 during the spring of 1994 in retrospect, there were signs that something similar to the downsizing at the Oklahoma Electric company that had happened in 1988 was coming around again. The reason the company had to downsize was a little hard to swallow, but they were real. We had painted ourselves into a corner. The punishment was a downsizing (D-Day). The reason was that we had been very successful. The outcome was ironic.

I will save the details of the 1994 downsizing for a post in a few weeks. In this post, I want to talk about the Power Plant Men, and how we all played an important part in bringing the demise of 50% of our own workforce. I will also mention some of the True Power Plant Men that were let go because of the tremendous accomplishments achieved by those very same men.

Let me give you the rundown on the downsizing first before I list those Power Plant Men and Women who were “let go”.

At some point during the major overhaul we were led into the main break room and it was explained to us that the Oklahoma Corporation Commission had decided to lower the electric rates for our customers. At that time, we were selling electricity just about as cheap as anyone in the mid-west. It was explained to us that the Corporation Commission had studied our operation costs (using outdated data) and had decided that we no longer required the 5 cents per kilowatthour we were charging our customers and we would only be able to charge 4 cents from now on (I’m rounding I think). This was a 20 percent reduction in our revenue.

The majority of our costs were fuel and taxes. We couldn’t really reduce these costs (except for the obvious reduction in taxes that result from a lower revenue). The only place we really could cut costs was in personnel. It was a drop in the bucket compared to our other costs, but in order to produce electricity, we couldn’t really do without things like fuel, and transmission costs, etc. and the government wasn’t going to lower our taxes.

An early retirement package was presented to anyone 50 years old and older by a certain date. They could leave with full retirement benefits. The rest? Well, we had to wait our fate which was to take place on August 1, 1994 (or more precisely, the previous Friday, July 29).

This was the major overhaul where the man had been engulfed in ash in the precipitator hopper (see the post: “Tragedy Occurs During Power Plant Safety Meeting“) and I had to meet with the man from OSHA (see the post: “The OSHA Man Cometh“). The meeting in the break room took place about two weeks after our meeting with the Department of Labor in Oklahoma City (see the post: “Power Plant Men Summoned by Department of Labor“).

So, why do you think that the Oklahoma Corporation Commission thought that we were able to reduce our cost so drastically all of the sudden? We were guaranteed by law a 10% profit as we could not set the cost for our own electricity. This was controlled by the government. We just presented to them our operating costs and they figured out the rest. So, why did they think we could suddenly produce electricity cheaper than any other electric company in the country? Were we really that good?

I could point out that there was an election coming up for one of the members on the Corporation Commission, and this would be something under his belt that he could use to win re-election, but that would only be speculation. The truth was, we couldn’t maintain a 10% profit for our shareholders if we could only charge our customers 4 cents per kilowatthour.

Just as an example, in 1993, the electric company had made $2.72 per share for the shareholders, while by May 1994, we had only made $2.60 Though revenue had gone up by $29 million. This was only a 7% profit based on the revenue. The quarter after the first rate reduction (yeah, there were two) lowered the shareholder return to $2.12.

A year before the downsizing was announced the company had attempted to change their culture so that we could compete in a world where we didn’t have protected areas where we were guaranteed customers. We had instituted the “Quality Process”. I explained this in the post: “A Chance for Power Plant Men to Show Their Quality“. One of the major goals for this change in “attitude” was to make us more competitive with other electric companies. Well, even though we didn’t really like that the cost reduction was coming before we were ready, one way or the other, the Oklahoma Corporation Commission was going to hold us to that goal.

When describing some of the events that took place during this time, and discuss some of those Power Plant Men that were lost from our view, I feel like I should have some appropriate music playing in the background to express some sorrow for our own loss. So, take a few minutes and listen to this song before proceeding, because, it sets the mood for what I am about to say:

For those who can’t view the youtube link, here is a direct link: “Always On My Mind

As could be expected, all the Power Plant Men were on edge since we were getting ready for another downsizing. We didn’t know how far down we were downsizing at the time, so we thought that by early retiring everyone 50 years and older, that this would take care of our plant. After all, we had a lot of old fogies wandering around. In the electric shop alone we had four who took the early retirement package (Mike Rose, Bill Ennis, Ted Riddle and O.D. McGaha). Bill Bennett, our A foreman and Tom Gibson our Electric Supervisor were also retiring. So, we were already losing 6 of the 16 people in our department. I’m sure each group was doing their own calculations.

As I mentioned above, I will not dwell so much on the actual downsizing here other than to mention that it became clear that every attempt to help the company out by reducing cost through the quality process was not going to be applied to our bottom line. It was going straight into the customer’s pocket, and maybe it should. This did lower the incentive to be efficient if our company didn’t see a direct Return On Investment, but at this point, it was a matter of surviving.

I wasn’t so concerned about my friends that were taking the early retirement package. Even though their long term plans were suddenly changed, they still were not left empty handed. It was those Power Plant Men that were let go that were too young to retire that I missed the most. I will list some here. I regret that I don’t have their pictures, because, well, this was just at the start of the World Wide Web, and people didn’t take digital pictures back then.

Some of the welders that I missed the most were Duane Gray, Opal Ward (previously Brien), Jim Grant, J.D. Elwood and Donnie Wood. Mike Crisp was the one Machinist that I missed the most. I don’t remember if Jerry Dale was old enough to take the retirement package.

Jerry Dale always seemed to have a positive attitude. One of the phrases I remember when thinking of Jerry was when he was driving me home when I was a summer help. Sonny Kendrick was in the truck with us. We had come upon a car that was travelling rather slow in Hwy 177. Jerry grabbed the handle to shift into a different gear and asked me if he should put it into overdrive and just drive over the car. For some reason, the look of total satisfaction when he said that has always stuck in my mind (or as Willie Nelson says, “You were always on my mind”).

Wayne Griffith was a dear friend that was on the Labor Crew (see the post: “Wayne Griffith and the Power Plant Computer Club“). He was let go along with Gail Mudgett.

We lost both janitors, John Fry (a friend to everyone. I recently wrote a post about John, “Power Plant Janitor John Fry Standing Guard as Floors Dry“) and Deanna Frank. Charlotte Smith from the warehouse found a job at Corporate Headquarters in Oklahoma City.

The mechanics lost the most, because there were more of them, A few of these were able to transfer to other areas in the company but most of them were let go. Here is the list of mechanics that were gone after August 1, 1994: Two Toms, Tom Flanagan and Tom Rieman, I think they both found jobs in other areas, as did Preston Jenkins and Ken Conrad (who used to call me “Sweet Pea”) See the post “Ken Conrad Dances with a Wild Bobcat“. Mike Grayson was let go. I still remember the first day Mike arrived when I was a summer help. He was there when we were fighting the dragon (See the post: “Where Do Knights of the Past Go to Fight Dragons Today“).

Two other mechanics who were greatly missed were Martin Prigmore (because without him, we didn’t have a certified P&H crane operator… kind of overlooked that one), and Tony Talbott who was the kindest Power Plant Man from Perry, Oklahoma. Martin Prigmore was later shot to death in Morrison Oklahoma in an encounter with his wife’s former husband.

The Instrument and Controls department lost Bill Gregory and Glen Morgan.

A side story about Glen Morgan (or was it Nick Gleason? Someone can correct me). One day, someone at the plant was listening to a Tulsa Radio Station when the news came on and said that the police were looking for Glen Morgan because he had just robbed a bank in Tulsa. They said that he was from Stillwater, Oklahoma, and they described his car. Whoever heard the radio told Glen that he was wanted for robbing a bank in his red car. So, he called home and asked his wife to look in the garage to see if his car was still there. It was. So, he quickly called the Tulsa police department and let them know that they had the wrong man.

Gary Wehunt was the one electrician that was let go. He had thought he was going to be picked 7 years earlier at the first downsizing. The one accomplishment that he was most proud of when he left was that he didn’t have any sick leave left over. He always made sure to take it as soon as he had accumulated a day.

I won’t list the operators that were downsized because I couldn’t tell which ones were old enough to retire or not and who was actually let go, if any. Maybe Dave Tarver can add that as a comment below (I will discuss Gerald Ferguson’s crew in an upcoming post). — Thanks Dave (see Dave’s comment below). Jim Kanelakos (which I remembered vividly) and Jack Delaney.

I do know that this was the second downsizing that Gene Day was old enough to retire, but he never took the package. Everyone knew he was as old as dirt, but for the obvious reason that everyone wanted to have him around for comic relief, no one ever considered the Power Plant could function without him. So, he stayed around for many years.

Gene Day is the one standing on the right with the Orange shirt.

Gene Day is the one standing on the right with the Orange shirt. Sure. He looks young here, but when this picture was taken, he was probably 85 years old. That’s Dave Tarver in the middle in the back row standing next to Darrell Low and Jim Mullin with the blue checkered shirt.

One thing about working in the Power Plant was that people were rarely fired. When it did happen, alcohol was usually involved. Sometimes a disability, such as was the case with Yvonne Taylor and Don Hardin.

About a year and a half before the downsizing one of the welders, Randy Schultz was let go because he repeatedly showed up to work intoxicated. I don’t remember the details, but it did seem that he spent a lot of time sleeping in one of the old Brown and Root warehouses in order to sober up. The company had to special order a hardhat for Randy because his head was too big for a standard hardhat. Randy was later wounded by a gun shot in Stillwater Oklahoma during a fight in the middle of the night.

Doug Link showed up one night a couple of months before the downsizing for a “Condenser Party” (when one of the condensers is open while the unit is still online, and it is cleaned out). Doug was ordering the workers to go into the condenser before all the safety precautions had been taken. He had been drinking. This was the night that I took Ray Eberle out to the Substation to light up the fluorescent bulbs (“See the post: “Switching in the Power Plant Substation Switchyard“).

I knew at the time that Doug was going through some hard times at home. I was sorry to see him go. He was one of the few engineers that took the time to listen to my incessant ramblings on just about any topic. I was glad to learn that after a very difficult time, Doug picked himself back up and regained his integrity.

Doug Link

Doug Link

Whether a person is laid off or fired, the results can be devastating. A person’s self-worth is suddenly shaken which throws the family into turmoil. The Power Plant Men and Women that were left at the plant after the downsizing knew this, and we were forever changed by the loss of such a large number of friends that we considered family all at once. It took us a couple of years to deal with the emotional impact. Even to this day, I do my best to keep them on “always on my mind”.

Comments from the original post:

    1. Ron Kilman December 6, 2014

      Yep, it was painful. At my exit meeting (where you signed all the paperwork) I asked Bill Green (in-coming Plant Manager) if I could come back to the plant to just visit with the remaining employees from time to time. Bill said “Only if you have official business”. Needless to say, I never returned.

 

    1. Dave Tarver December 8, 2014

      Most of the operators retired the two and one of the best operators that was let go was Jack Delaney during Jack’s tenure and said at his funeral this year, in his time at OG&E he never used one day of sick leave, he was let go for being reliable and dependable and for working overtime. Jim Kanelakos was also let go, Jim had come up clear from Janitor to be a very good operator he served as a startup operator at Conoco-Cogen facility as well. The Coal Yard was hit hard I cannot remember all their names but one whole crew Fergusons and Jack and Jim were on Vonzell Lynns crew that was the parallel crew to fergusons down in the plant. Yes sir a very difficult thing.

      Before I left in 2012 – it was believed they wanted all those who were there in 94 to leave, as that is all that the new management heard and were tried of hearing it. I mean watching your friends escorted out by off duty law enforcement armed, their lives forever shaken to the core its a horrible thing! We were family before that fateful day!  Once the trust was violated you will never be able to return to that setting ever. Buffett loves a family style business, buys everyone he can find! our leaders threw it out the window and under the bus gut em like Jack Welch unreal.

Power Plant Downsizing Disaster and the Left Behinds

Originally posted December 27, 2014:

The Power Plant Men and Women knew that a major downsizing was going to occur throughout the company on Friday, July 29, 1994.  The upper management had already experienced the preliminary stages of this particular downsizing since it started at the top.  Over a four month period that started with an early retirement, it worked its way down the ranks until the actual Power Plant Men at the plant in North Central Oklahoma were going to be downsized on that one day.

The people that had taken the early retirement (which was available for anyone 50 years and older) had already left a couple of months earlier.  Since the downsizing was being decided from the top down, we soon learned that our Plant Manager Ron Kilman would no longer be a Plant Manager.  He was too young to take the early retirement.  I believe he was 47 at the time.

The person taking Ron’s place was Bill Green, a guy that was old enough to take the early retirement, but decided to stay.  Bill was 53 years old at the time.  Perhaps he knew in advance that he had a secure position before the deadline to choose the early retirement.

The final week when the downsizing was going to take place, several things were happening that made the entire week seem surreal (this is a word that means — sort of weird and unnatural).  I was spending the week in the old Brown and Root building because we were busy training everyone at the plant about Confined Space Safety and the OSHA regulations that we had to follow.

We had to have all the OSHA training completed by August 1 in order to avoid the fines that OSHA had given us back in April (See the post:  “Power Plant Men Summoned by Department of Labor“).  We had formed a confined space rescue team and taken the required Confined Space training (see the post “Finding and Defining Power Plant Confined Spaces“).  We were using the old training room in the old Brown and Root Building because we wanted it to be away from the plant area where the foremen wouldn’t be bothered while they were taking their class.

The first day of training, Ben Brandt the assistant plant manager was in the the class.  He was going to be a plant manager at another plant, I think it was the plant in Seminole county.

Seminole Power Plant at night outside of Konawa Oklahoma. This picture was found at: http://www.redbubble.com/people/harrietrn/works/1425122-seminole-power-plant

Seminole Power Plant at night outside of Konawa Oklahoma. This picture was found at: http://www.redbubble.com/people/harrietrn/works/1425122-seminole-power-plant

I could tell that Ben was not interested in being in the training, and given all that was going down that week, I could see why.  We would say something in the class about how you had to fill out your confined space permit and turn it in to the Control Room, and Ben would shake his head in disagreement as if he didn’t think that was ever going to happen….  Well, times were changing in more ways than one that week.

Tuesday afternoon was when things really began to get weird….  We knew that Friday would be the last day for a bunch of Power Plant Men, but we didn’t yet know who.  During the previous downsizing in 1987 and 1988, we at least knew who was going to leave months before they actually had to leave.  Now we were down to just a few days and we still didn’t know who had a job come August 1 (next Monday).

On Tuesday afternoon, one at a time, someone would be paged on the Gaitronics Gray Phone (the plant PA system) by one of the four foremen that had survived.

Gray Phone Speaker

Gray Phone Speaker

We were cutting the number of first line foremen in Maintenance from 13 down to 4 and getting completely rid of two levels of management.  So, that we would no longer have an A foremen and a Supervisor over each group.  So, we wouldn’t have a position like an Electric Supervisor or a Mechanical Maintenance Supervisor.

Our new foremen were Andy Tubbs,

Andy Tubbs - True Power Plant Electrician

Andy Tubbs – True Power Plant Electrician

Alan Kramer,

Alan Kramer

Alan Kramer

Charles Patten

Charles Patton

Charles Patton

and Mark Fielder.

Mark Fielder

Mark Fielder (actually, Mike Vogle was the foreman.  Mark Fielder changed roles with him some time after the Re-org)

All great guys!

So, when one of them would page someone on the Gray Phone, we knew that they were going to be asked to meet them upstairs in the main office somewhere.  Then they were told that they had a position on that person’s team.

So, picture this scenario.  About 160 of the original 218 employees were waiting to learn their fate that week (the rest had retired).  It was late Tuesday afternoon when Alan Hetherington told us that they had already begun calling operators to the office to tell them they had jobs.  They were not calling anyone to tell them that they didn’t have a job.  So, when you heard someone’s name being called, then you knew they were safe (well…. safe is a relative term).

On Wednesday just before lunch, I was called to the office by Alan Kramer.  He told me he was going to be my new foreman.  I hadn’t really worried about it up to that point, because, well, I just figured that I was pretty well irreplaceable since there really wasn’t anyone else that would go climbing around inside the precipitators during overhauls, so they would want to keep me around for that reason alone.

With that said, it was at least a little less stressful to actually have been told that I did have a position.  After all, I had caused so much trouble the previous few years (see 50% of the posts I have written to find out how), enough for some people to hold grudges against me.  So, I did have this small doubt in the back of my head that worried about that.

Alan Kramer explained to me that we would no longer have teams for each area of expertise.  We wouldn’t have teams of electricians or Instrument and Controls, or Testing, etc.  We would be cross-functional teams.  We would learn more about that next Monday.

When I returned to the Brown and Root building, the rest of the confined space team asked me if I had a job.  I told them I did.  At this point, all work at the plant seemed to have ceased.  Everyone was waiting around to receive a call on the Gray Phone.

At first, we thought this was going to be like the first downsizing where each person was called to the office and told if they had a job or they didn’t have a job.  By Wednesday afternoon, it became apparent that things weren’t working out that way.  The only people being called to the office were people that were being told they did have a job.  No one was being told if they didn’t.

Either this was a cruel joke being played on the Power Plant Men and Women, or the management hadn’t really thought about the consequences of doing this.  It became apparent right away to everyone including those that had been told they had a position that this was a terrible way to notify people about their future.  What about those that hadn’t been called to the front office?  What were they supposed to think?

About half of the Power Plant Men had received the call, when it seemed that the calls had just stopped some time on Thursday morning.  We had finished our last training session in the Brown and Root building and we were just meeting as a team to discuss our next steps in creating Confined Space rescue plans.  We were not making much progress, as everyone was just sitting around in a mild state of shock staring into space.

Alan Hetherington had not been called, so he figured that he wouldn’t have a job after Friday.  We discussed other people that were being left out.  No one on Gerald Ferguson’s team at the coal yard had been called (which included Alan).  We later heard that Gerald Ferguson, all distraught that his team had been wiped out was in disbelief that they had let his entire team go.  He blamed it on the fact that his team had refused to participate in the Quality Process since it was deemed “voluntary”.

By Thursday afternoon, the stress became so bad for some that they had gone to Jim Arnold and asked him point blank if they had a job after Friday and he refused to say anything to them.  Preston Jenkins became so stressed out that he had to go home early because he was too sick with stress.

We knew that Bill Green was the new plant manager.

 

Bill Green

Bill Green

Jim Arnold was the new Supervisor of Operations  and Jasper Christensen was the Supervisor of Maintenance.  It seemed to us as if the downsizing was being orchestrated by Jim Arnold, as he was the one going all over the plant on Thursday and Friday coordinating things.

When we came into the office on Friday morning, all the radios had been taken from the electric shop office.  I was asked to go up to the logic room and shutdown the Gray phone system.  It became clear that Jim Arnold didn’t want anyone listening to what was going on throughout the day.

Jim Arnold in all of his awesomeness

Jim Arnold in all of his awesomeness

It was normal having Highway Patrol at the plant, because they were the regular plant guards at the front gate, but today there were a lot of them, and they were in uniform.  They were escorting people off of the plant grounds one at a time.  We were told that we were not supposed to interact with people being escorted off of the plant grounds.  We weren’t supposed to approach them to even say goodbye.

It took the entire day to escort people out of the plant this way.  It was very dehumanizing that great Power Plant Men who we had all worked alongside for years were suddenly being treated as if they were criminals and were being escorted off of the plant grounds by armed Highway Patrolmen.

It was just as devastating for those that were left behind.  This was a clear indication that those people treating our friends this way were going to be our new supervisors (not our immediate foremen) and that they had a warped sense of superiority.  They may have justified their actions in their minds in order to sleep at night, but the reality was that at least one person involved in this extraction of humanity was relishing in his new found power.

No one had been more left behind than the plant manager, Ron Kilman who was too young to accept the retirement package.

Ron Kilman

Ron Kilman

He knew he didn’t have a future with the company for the past couple of months as this entire saga had been unfolding at the plant.  During the early retirement party for those that were leaving before the slaughter took place, Ron (an avid airplane pilot) had worn a shirt that said, “Will Fly for Food”, which he revealed by opening his outer shirt while introducing some of the retirees.  This had brought an applause that was reminiscent of the first day he had arrived some seven years earlier when he told a joke during his first meeting with the plant.

There were those at the plant that had reason to dislike Ron for specific decisions that he had made during his tenure at the plant.  One that comes to mind (that I haven’t already written about) is when Ray Eberle’s house was on fire and he left the plant to go fight the fire and make sure his family was safe.  Ron docked his pay for the time he was not on the plant grounds since he wasn’t a member of the voluntary fire department.  Ron has admitted since that time that there were certain decisions he made while he was Plant Manager that he would have changed if he could.

I felt as if I understood Ron, and knew that he was a good person that wanted to do the right thing.  I also knew there were times when a Plant Manager had to make unpopular decisions.  I also knew from my own experience that Ron, like everyone else was just as much human as the rest of us, and would occasionally make a decision he would later regret.  The times when Ron tried docking my pay after working long overtime hours, I just worked around it by taking vacation to keep my overtime and figured that he was playing the role of Plant Manager and following the rules the way he saw fit.

Some time shortly after lunch, Ron came into the electric shop office and sat down.  This was the first time in those seven years that he had come just for a visit and it was on his last day working for the company.  Ron just didn’t know what to do.

He explained that no one had told him anything.  No one had officially told him to leave.  No one had escorted him off of the plant grounds.  He wasn’t sure how he was supposed to make his exit.  Was he just supposed to go to his car and drive out the gate and never return?  No one told him anything.

The way Ron Kilman was treated Friday, July 29, 1994, was a clear representation of the type of people that were left in charge next Monday morning on August 1.  The entire plant knew this in their heart.  As much grief that was felt by the people being escorted out of the gate after years of loyal service to their company, those that were left behind felt every bit of that grief.

This was the darkest day in the history of the Power plant in North Central Oklahoma.  The Power Plant Men left behind by this experience were negatively effected for years after that day.  There was a bitterness and sorrow that took a long time to recover in their hearts.

The worst part of the event was that it was so unnecessary.  We understood that we had to downsize.  We had accepted that some of us would be leaving.  Each person at our plant had a level of decency that would accept the fact that when the time came for them to leave, they would hug their friends, say goodbye and with the help of each other, the rest would help them carry their stuff to their car and say goodbye.

We were all robbed of this opportunity.  Everyone, even those left behind, were suddenly treated as if we were criminals.  We had a “Black Friday” at the plant before, on February 15, 1985 (see the post “Power Plant Snitch“).  This time the impact was ten times worse.

All I can say to those who made the decision to handle the layoff this way is:  “Shame on you!  What would your Mother think if she knew what you did?”

Power Plant Final Presentation

August 16, 2001 was my final day at the coal-fired Power Plant in North Central Oklahoma.  I had stepped onto the plant grounds May 4, 1979, 22 years earlier.  Now I was leaving to change careers and moving to Round Rock, Texas to work for Dell Computers.  During my final day, a going away party was held in my honor by the Power Plant Men and Women that I had the privilege to work alongside during the past 22 years.

A few minutes before the party began, I slipped into the office bathroom/locker room and changed into a navy blue suit and tie.  Combed my hair.  Put on black socks with my shiny black shoe.  Grabbed my briefcase and headed for the break room.  When I walked in the room, it was packed full of Power Plant Men and Women all waiting to say goodbye to one of their family.

Many wondered who it was that had joined their party of one of their own.  Who was this person in the suit and tie?  Ed Shiever told me later that he didn’t even recognize me.  It wasn’t until I reached out and shook his hand that he realized that his was Kevin Breazile.  The same person he had known since he was a temp employee working in the tool room.

When the Power Plant Men finally realized that I was the person they had been waiting for, they broke out in applause as I walked around shaking their hands.  I would have broke out in tears if I hadn’t been thinking about what a great person each of them had been over the many years we had known each other.

I made my way to the front of the room where I had set up a computer and hooked it to the big screen TV.  I had a special surprise waiting for them.  One that would temporarily change the plant policy on going away parties after I was gone.  I had prepared a special PowerPoint presentation for them.

I set my briefcase next to the computer on the end of the table acting as if the computer had nothing to do with the party.  Then I stood there as the “going away” part of the party began.

It was typical for people to stand up and tell a story or two about the person leaving, so Jim Arnold (the Supervisor of Maintenance and part time nemesis) was first.  He explained how I had been working on SAP for the past three years creating tasks lists that are used to describe each possible job in the plant.

He turned to me and asked me how many task lists I had created in the last 3 years.   I replied, “About 17,800”.  Jim said that this boggled his mind.  It was three times more than the entire rest of the company put together.

Jim made a comment about how he wasn’t sure he would want a job where you have to dress up in a suit and tie.

Andy Tubbs stood up and presented me with my 20 year safety sticker and a leather backpack for working 20 years without an accident, which was completed on August 11, just 5 days before.  I had worked four summers as a summer help, which counted as one year of service, then I had completed 19 years as a full time employee that very same week.

I worked 20 years without an accident

I worked 20 years without an accident

I like being roasted, but that didn’t really happen.  A few other people told some stories about me, that I can’t recall because I was busy thinking about the PowerPoint presentation.  I had memorized my entire script, and the presentation was pretty much automatic and timed, and I had to keep to my script or pause the presentation.

Then Jim Arnold asked me (Bill Green, the Plant Manager was gone that day visiting the Muskogee Plant) if I had anything I would like to say before I left…. That was the cue I had been waiting for.  I replied, “Actually, I have a PowerPoint presentation right here, and I hit a key, and the TV lit up….

I will present each of the 26 slides below with the comments I made during each one.  Since many of the slides are animated, I will try to describe how that worked as I made my presentation… so, hang on… this is going to be a lot of slides….  I broke it down into about 45 pictures.  The Script is what I said for each slide:

Slide 1

Slide 1

Script:

Remember when Mark Draper came here for a year and when he was getting ready to leave he gave a presentation about where he thought we were doing well, and how we could improve ourselves?

I thought that since I have spent 20 years with you guys I might be able to come up with a few comments.  Especially as opinionated as I am.

 

Slide 2 part 1

Slide 2 part 1

Script:

In 1979, I came to work here as a summer help.  The plant was still being built and I was really impressed with the special quality of people I met and looked up to.

Slide 2, Part 2

Slide 2, Part 2

Script continues as these three pictures slide in:

Like for instance there was Sonny Karcher and another was Jerry Mitchell.  It has been a while since I have seen these two guys, and I know that Jerry has passed on, but this is the way I remember them.

And of course Larry Riley was there.

Larry was the one I worked with back then that seemed to know what was going on.  I will always consider him a good friend.

When I was on Labor Crew I would call him “Dad”.  He would never own up to it.  He said I was never the same after I fell on my head when I was a kid.

I used to get real dirty when I worked in the coal yard right alongside Jerry Mitchell.  He would stay perfectly clean.  He told me that I knew I was good when I could keep myself clean.  —

Well.  I have found a better way to do that.  And once again I would like to thank OG&E for paying for my education.

I encourage all the new guys to seriously consider taking advantage of the free education benefit.

Slide 3

Slide 3

Script:

Then of course there was our Plant Manager and Assistant Manager back then.

This is how I remember them.

 

Slide 4 part 1

Slide 4 part 1

Script:

After hiring on permanently as a janitor in ’82, and getting on Labor crew in the spring of ’83.  I was able to get into the electric shop in November 1983.

I vividly remember my first day as an electrician.  The first thing I worked on, I shorted it to ground.

Slide 4 part 2

Slide 4 part 2

Script continues as Charles Foster’s picture slides in:

With no prior experience as an electrician I was allowed to join the electric shop.  Charles Foster was instrumental in getting me into the shop, and I am grateful.  As everyone knows, Charles is a long time friend of mine.

For years and years Charles would tell the story about how he fought tooth and nail for me against the evil Plant Manager and His diabolic Assistant who wanted me to be banished to the Labor Crew for eternity.

Not too long ago I told Charles that if he hadn’t pushed so hard to get me into the electric shop, I probably would have left OG&E and went back to school years ago ( like my mom wanted me to do), and made something of myself long before now.

Slide 5

Slide 5

Script:

These are the electricians that were there when I first joined the electric shop.  These are the only ones left.  I think we started out with 16.

The electricians were always a tight knit group.  It amazed me to see a electricians who couldn’t stand each other sit down and play dominos three times a day, every day, year after year.

Jimmie Moore joined the shop some time later.

And of course.  Bill Bennett was around back then.

When I arrived in the electric shop I was 23 years old and I replaced Diana Brien as the youngest electrician in the shop.  As I leave, I am almost 41 years old, and I am still the youngest electrician.  As I leave, I relinquish the title back to Diana Brien who once again will be the youngest electrician.

As a side note…. I don’t know why I forgot about Ben Davis.  He reminded me after the presentation… I don’t know how… Here is a picture of Ben:

Ben Davis

Ben Davis

Slide 6 part 1

Slide 6 part 1

Script:

I suppose you all remember what happened on February 15th, 1985.  The day we refer to as “Black Friday”.  The day that the “Drug and Theft” ring was busted at Sooner Station.  That was the day that a very dear friend of mine, Pat Braden, whom everyone knew as a kind easy going person turned out to be some evil leader of a theft ring.

Slide 6 part 2

Slide 6 part 2

Note:  As I was saying the above statement, This mummy walked across the slide…

Slide 6 part 3

Slide 6 part 3

Note:  Then Barney slide across in the other direction…

Script continued:

Well.  I know better than that. I will always remember Pat Braden with a smile on his face.  Mickey Postman, I know you would agree with me about Pat and just about everyone else who knew him well.

It has been 16 years since this took place and the company has gone through a lot of changes, but don’t ever think something like this couldn’t happen again.

Slide 3

Slide 3

Note… The hammers come in and stomp the images off the slide….

Slide 7 part 2

Slide 7 part 2

Script:

Then there was the first Reorganization.  The old people retired on October 1st.  That was the end of the Moler and Waugh regime.

Slide 7 part 3

Slide 7 part 3

Script:

At first we thought we were all on vacation. Our new plant manager came in the first meeting with us and told a joke.

We all looked at each other and wondered, “Can plant managers even do that?”

I’m sure you guys remember Ron Kilman.  Bless his heart.

Slide 8 part 1

Slide 8 part 1

Script:

The second part of the first reorganization allowed people without jobs to find a position in the company over a 8 month period.

Slide 8 part 2

Slide 8 part 2

Note:  Pictures of Scott Hubbard fly in along with the words:  “Hubbard Here!”  then each one disappears leaving this:

Slide 8 part 3

Slide 8 part 3

Script:

That is when Scott Hubbard joined the electric shop.

Scott and I drove to work together for a long time and we became good friends.

I’ll miss Scott when I leave.  I’ll remember that “Hubbard is Here”, while I’ll be down there – in Texas.

 

Slide 9 part 1

Slide 9 part 1

Script:

Do you remember the Quality Process?  They said it was a process and not a program because when a program is over it goes away, and a process is something that will always be here.  — Yeah right.

Note:  While I was saying this, the screen all of the sudden went dark as I kept talking… I could tell that people wondered if I realized that the presentation had suddenly disappeared….

Slide 9 part 2

Slide 9 part 2

Script:

This is all we have left of the Quality Process.

Note:

When I said the line “This is all we have left of the Quality Process”  pointing my thumb over my shoulder with a look of disappointment on my face, the room suddenly burst out into cheers and applause as they realized that the blank screen represented the current state of the Quality process at the plant.

Slide 10 part 1

Slide 10 part 1

Script:

The first reorganization was done in a somewhat orderly manner.

They retired the old guys out first and brought in the new management, then they informed those that didn’t have positions and gave them time to find a job before they let them go.

Note:  The sounds of gun shots were barely heard from the computer speaker, as splats occurred on the slide until it looked like this:

Slide 10 part 2

Slide 10 part 2

Script continued:

The second reorganization.  Well.  It was a massacre.

It was a very lousy way to do this, and very humiliating.

Note:

Jim Arnold at this point was about to jump out of his chair and stop the show, so I was quick to go to the next slide…

Slide 11

Slide 11

Script:

With the redesign came another Plant Manager.  One of the first things I remember about Bill Green was that one morning I was stopped at the front gate and given a 9 volt battery for my smoke detector.

I took the battery home and put it in my smoke detector, and – guess what? – The battery was dead.  And I thought, “Oh well.  These things happen.”

Well a couple of years later, there was Bill Green handing out smoke detector batteries again.

I checked it out and sure enough, it was dead also.

 

Slide 12

Slide 12

Note:  As I was talking during this slide, the marbles dropped in and bounced around then at the end the hat and moustache landed on Bill Green.

Script:

 

I am just wondering. I want to test out a theory I have.   How many of you was given a dead battery?

—  OK, I see.  Just the trouble makers.  I understand.  It all makes sense to me now.

Second Note:  Bill Green had a jar full of marbles and each color represented a type of injury someone has when they do something unsafe.  Most of the marbles were blue and meant that nothing happened, the other colors represented increasingly worse injuries.  Two marbles in the jar signified fatalities.

The numbers went like this:

Out of 575 incidents where someone does something unsafe, here are the consequences:

390 Blue Marbles:   Nothing happens

113 Green Marbles:  A First Aid injury

57 White Marbles:  A Recordable Accident

8 Pink Marbles:  Up to 30 days lost work day injury occurs

5 Red Marbles:  60 or  more lost workdays injury occurs

2 Yellow Marbles:  A Fatality occurs

Slide 13 part 1

Slide 13 part 1

Script:

The Maintenance workers are the best people I know.  Everyone one of them has treated me with respect, and I consider each of you a friend.

You are the people I will miss.  Not the coal dust, not the fly ash. —  Just the people.

Note:  Over the next set of slides, I showed the Power Plant Men I worked with… I will show you a couple of pictures of some slides to show you the animation that I had slide in and I’ll explain them.. I didn’t say much during the following slides.  They flashed by fairly quickly:

Slide 13 part 2

Slide 13 part 2

Note:  The circle with the slash over Bob Blubaugh represented him being recently fired… The story around this is on some of the last slides… and was a tragedy.  The military cap landed on Randy Daily (in the lower right) because he was an Army Medic and was always in charge when it came to safety.

Slide 14 part 1

Slide 14 part 1

slide 14 part 2

slide 14 part 2

The donut flew up to Danny Cain because if there was ever free food somewhere, Danny would find it… Especially if they were donuts.

 

Slide 15 part 1

Slide 15 part 1

Slide 15 part 2

Slide 15 part 2

The words “Huh, Huh?” flew to Jody Morse, because he had the habit of saying something and ending his sentence with “Huh, Huh?”

Slide 16

Slide 16

Slide 17

Slide 17

Note:  That was the end of the pictures of the Maintenance Power Plant Men….  I didn’t have pictures of the Operators, and they weren’t at the party…

Slide 18

Slide 18

Script:

Without these two, you wouldn’t get paid, and you wouldn’t get parts.

I agree with what Jerry Osborn said about Linda Shiever.  There isn’t anyone out here that can do the job Linda does every day.

Slide 19 part 1

Slide 19 part 1

Script:

The maintenance foremen have treated me with respect and I would like to thank all of you for that.

Note:  Then Jim Arnold flew in:

Slide 19 part 2

Slide 19 part 2

Script:

I realize that you have to do certain things some times because there is someone looking over your shoulders directing every move you make.

Note:  At this point, Jim leaned forward in his chair to get a better look… wondering if that was his face on this picture of God…

Slide 20

Slide 20

Script:

Yes, Jim Arnold does take care of us, and we know that he doesn’t want to retire and leave us to fend for ourselves.

Note:  There was a policy where you could retire once your age and years of service added up to 80 years.  Jim Arnold’s added up to 100, but wouldn’t retire.

Slide 21

Slide 21

Note:  Still talking about Jim Arnold:

Script:

Therefore he has devised a plan in case of an untimely death.

So don’t be smilin’ too big!!

Slide 22

Slide 22

Note: Still talking about Jim Arnold….

Script:

He will be able to direct the plant operations from his heavenly throne.

So don’t worry.  He is NOT going away.

Second Note:  At this point the PowerPoint presentation locked up on the computer… I had to shut down the presentation and restart it, and quickly go back to the next slide… I remembered the Alt-F4 closes the active application, so I was able to do this within about 15 seconds.

Slide 23 part 1

Slide 23 part 1

Script:

Do you remember when Bill Moler decided that you had to wear a hardhat to go fishin’ in the discharge?

He said it was because he wanted everyone to be safe.

As you can see, this made Johnny Keys rather upset.

Note:  As I was speaking, Hardhats dropped onto the people:

Slide 23 part 2

Slide 23 part 2

Script:

Some bird might fly overhead and  drop something on you.

Everyone knew the real reason.  He didn’t want anyone fishing out there so he was making it more difficult to do that.

He used “Safety” as an excuse.  Because of this, he lost credibility when it came to safety issues.

Slide 24

Slide 24

Note:  The Hard hats disappeared and Cell phones and pagers dropped down as I said the following:

Script:

When you start making policies that use safety as an excuse, but it isn’t the real reason, you lose your credibility.

Second Note:  At this point, Jim Arnold was jumping up from his seat… You see, Jim Arnold had fired Bob Blubaugh a few months earlier because Bob carried a cell phone with him when while he was working.  Jim told him he couldn’t use his cell phone during the day.  When Bob refused to stop carrying a cell phone Jim Arnold fired him for insubordination.

Today that seems crazy as everyone carries cell phones.  Jim’s excuse was that carrying a cell phone was not safe, though he couldn’t exactly explain why.

That’s why Jim jumped out of his chair… I thought it was over, and I had two more slides to go….  So, I quickly clicked to the next slide… and Jim sat back down…. whew….

Slide 25 part 1

Slide 25 part 1

Script:

I would like to say goodbye to Doug Black.  I have been blessed to have been able to spend time with you the past three years.

Note:

Then Doug slid off the slide leaving a picture of Toby:

Slide 25 part 2

Slide 25 part 2

Script:

I would like to say goodbye to Toby, you have been a good friend, and I’ll stay in touch.

Note:  Then Toby slid off and Ray Eberle’s picture was left:

Slide 25 part 3

Slide 25 part 3

Script:

Ray, I had to hide this picture from you, because you sat next to me as I created this presentation.  I just want to say that the last three years we have spent working on SAP have meant a lot to me and you will always be one of my best friends.  Thank you.

Slide 26

Slide 26

Script:

With that I will say “Good bye” to all of you.  Thank you!

Note:  This is a picture of Jim Arnold and Louise Kalicki stepping off of Air Force One.  I super-imposed their faces over Bill and Hillary Clinton.

This is the end of the presentation….  With that I was ready to leave the plant and begin the next stage of my life.  I will explain more in the post next week.

After I had left, I heard that when the next person had a going away party, Bill Green announced that PowerPoint Presentations are no longer allowed during going away parties!