Power Plant Invocations and Imitations of Sonny Karcher
Originally Posted on June 16, 2012:
I have mentioned before that Sonny Karcher was one of the first Power Plant Men that taught me how to work my way up the ladder of Power Plant Ingenuity (In the post titled, In Memory of Sonny Karcher A True Power Plant Man). I used to come home from work after Steve Higginbotham dropped me off at the duplex where we were living at the time (see the post Steve Higginbotham and His Junky Jalopy late for the Boiler Blowdown), and my family couldn’t wait to hear what Sonny Karcher had said or done that day.
Soon after I had arrived at the plant one day, after coming back from the coal yard, Sonny had just dropped me off at the front of the Maintenance shop where I was going to the tool room to get some tools for something we were going to do. Sonny was going to drive around behind the tool room in a yellow Cushman cart to pick up some larger equipment, and I was going to meet him there.
As he was backing out of the shop he suddenly made a motion with his left hand. To me it looked like he was making the movement that someone would make if they were taking the lid off of a jar. I thought this meant that he wanted me to do something, but I couldn’t figure out what it was.
Various things went through my head, such as, I should get something to help remove lids from barrels. Or I needed to look inside of a jar to find one of the parts I was going to pick up. Nothing made much sense to me, so I waved for him to come back.
When he did, I asked him what he wanted me to do. He asked me what I meant. I told him that when he made that motion to open a jar, I couldn’t figure out what he wanted. So he told me. “I was just waving goodbye.”
He gave me a big smile and backed out of the shop again. Each time Sonny Karcher waved goodbye, he used a different motion with his hand. Sometimes he would look like he was twirling something on his finger. Sometimes it seemed like he was trying to get something sticky off of his fingers. Sometimes he just drew circles in the air with a couple of fingers. Other times he looked like he was giving an awkward kind of salute. Sonny made an art out of simple things like a wave goodbye.
That first summer it seemed like everyone was always munching on Sunflower seeds. There were bags of sunflower seeds everywhere you looked. Sonny already looked somewhat like a chipmunk with puffy round cheeks that formed from years of wearing a grin on his face. They were extra prominent when his cheeks were full of sunflower seeds. These were seeds still in their shells.
So, it was normal to see someone take a step back while standing around talking, turn their head and drop a few sunflower seed shells from their mouth into the floor drains that were spaced evenly across the maintenance shop floor. There came a time when those drains had to be cleaned out because it seemed that every drain was packed solid full of sunflower seed shells.
Sunflowers weren’t the only items found in the drains, since chewing (or dipping) tobacco (such as Skoal) was used by a lot of the men in the Power Plant.
Cleaning out a drain full of sunflower seeds, dipping tobacco and spit was a job that might cause a lot of people to gag, and I know I had to fight it back at the time. Most of the time I felt like I was having too much fun to get paid for working at the plant, but when it came time for cleaning out those drains, I felt like I was really working very hard for the $3.89 an hour that I was getting paid my first summer (1979) as a summer help.
But anyway, back to Sonny. I remember one evening when I came home after working with Sonny during the day, and we were sitting around the dinner table eating supper when my dad said something surprising. I don’t remember exactly what he said, but I remember what my response was. It came out before I thought what I was saying, and I said it with the same surprised smile Sonny would have. I replied, “Well S–t the bed!” With a heavy emphasis on each word.
That was a common phrase that Sonny used, and it was his response to anything surprising. Needless to say, I don’t normally use four letter words that have to be edited out of a post. It was just the matter of fact way that Sonny would use that phrase that made it seem all right to say at the time. If I remember correctly, both my mom and my dad stared at me for a second in disbelief, then broke out laughing as they had never heard that particular phrase. It was kind of like hearing “…Bless his heart” for the first time when used following an obvious insult.
In the year 1990 the Power Plant had a program that they called, “We’ve Got the Power”. I will talk more about this in a later post, so I will just say that it was a program where we broke up into teams and tried to find ways to save the company money. But long before “We’ve Got the Power”, there was Sonny Karcher. He was often trying to figure out how we could make electricity cheaper, or even come up with other ways of making a profit.
One day Sonny asked me this, “Kev, your smart because you learn things from all those books at school so tell me this… someone said the other day that diamonds are made out of coal. Is that true?” I told him it was. Then he said, “Well, what if we had one of those big dirt movers full of coal drive over some coal a bunch of times, would we be able to make diamonds?”
I told him that wouldn’t work because it takes a lot more pressure to make a diamond. So, he asked me if it would work if we put some coal on the railroad track and we let an entire train full of coal run over it. Would it make a diamond then? I assured him that even that wouldn’t make a diamond. He accepted it and just said, “Well, it’s too bad since we have that big pile of coal there, we ought to be able to come up with some way of turning them into diamonds.
Another time when we were cleaning out the fish baskets at the intake (a job as smelly as it sounds) next to the 4 big intake pumps. These are the pumps that pump around 189,000 gallons of water per minute each. Sonny told me how big those pumps were and how much water they pumped. Then he said, “You know, that entire boiler is there just to make steam to turn the turbine to make electricity. It seems to me that we could just take these four pumps and have them pump water through the turbine and have it turn the turbines, then we wouldn’t need those big boilers. Why don’t we do something like that?” I assured Sonny that we would never be able to make enough electricity to make up for the electricity it took to turn the pumps that were pumping the water. He shook his head and said that it just seemed to him that those pumps could turn that turbine pretty fast.
One day I watched as Sonny watched another Power Plant man walk into the shop with a new type of lunch box. It was an Igloo Little Playmate. Sonny made a comment about how neat this guy’s new lunch box was. It was a new design at the time.
Sonny immediately went out and bought one. The next week he came to work with his shiny new Little Playmate lunch box. I admit. I went and bought one myself a few weeks later. But this was the beginning of a trend that I noticed with Sonny. I began to notice that Sonny seemed to pick one item from each of the people he admired, and went and bought one for himself. Or he would pick up a phrase that someone else would say, and would start using that.
At first I thought it might just be a coincidence, so I started to test my hypothesis. When I would see something new that Sonny brought to work, I would look around to see who else had one of those, and sure enough. Someone close by would have one. Then I would hear Sonny talk a certain way. His accent would change and he would say something like he was imitating someone else, and usually I could tell right away who talked like that and knew that Sonny had borrowed that phrase from that person.
Some may think that this would be annoying, but I think with Sonny it was an act of endearment. It was his way of connecting with those people that he admired. Sonny had a small yellow orange Ford truck and I figured that someone else must have a truck like that, so I started looking all around for one like it. It took me a couple of weeks, but one morning while we were carpooling our way to the power plant, we came up behind the same kind of truck that Sonny had on its way to the plant. It was green instead of yellow, but it was undoubtedly the same model of truck. It was owned by Ken Reece, who was the manager over the tool room and warehouse.
Sonny imitated a voice that had me puzzled for a while. I had checked out all the Power Plant Men around trying to figure out who Sonny was imitating. Every once in a while Sonny would change his way of talking when he was making a point where he would let his lower lip come forward and work its way left and right as he talked, and he would close one eye more than the other and talk in a strange sort of a southern drawl. I just knew he was imitating someone because it was so different than just the regular Sonny.
Finally, one day when I was walking through the shop I heard someone in the welding area talking just like Sonny would talk when he used that voice. There was no mistake. That had to be the person. I could hear every inflection in his voice and it had to be the voice that Sonny was imitating because it had been much more honed and refined to give just the right effect. So, I changed the course I was travelling so that I could make my way around to the welders to see who it was that was talking like that.
There in the middle of the welding shop was a heavier set man standing in the middle of a group of welders telling a story. Everyone was listening to him quietly just as if it was story time at the library. So, I stopped and watched. This man wasn’t wearing an Electric Company hard hat. He was wearing a Brown and Root hard hat, which indicated that he worked for the construction company that was building the plant.
This guy was undoubtedly a master storyteller. When it came to the climactic part of the story, the bottom of his mouth would stick out with his lip moving left and right and left again, and one eye was partially closed to show the intensity of the situation and the drawl would intensify. Finally. I had found the man that Sonny Karcher had admired enough to take one of his favorite traits and connect it to himself. I could see why Sonny admired him so much. He had everyone within listening distance captivated by his story.
This Brown and Root hand soon became an employee of the Electric Company within a couple of weeks after I left at the end of the summer (on September 9, 1979). This heavier set person was still working at the plant when I first posted this story last year, but has since retired. He was one of this country’s leading Turbine mechanics and he can still tell a story like no one else. He is no longer as heavy. He is rather thin in comparison. He improved his health after realizing that if he really loved his family, he needed to take better care of himself.
I consider this True Power Plant Man, Ray Eberle, to be a dear friend of mine. I have never met anyone that looked more like my own grandfather than Ray. Not that he was that much older. No. He looked almost exactly like my grandfather looked when he was Ray’s age. There was no nicer man than my dad’s dad, and there is no nicer Power Plant Man than Ray Eberle.
Comments from the re-post:
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It’s both amusing, and comforting to know the same things happen at power plants everywhere, we went through a “sunflower seed phase” which plugged the drains & the plant finally came up with a “NO MORE SUNFLOWER SEEDS” rule!
Power Plant Invisible Diesel Oil Spill Drill
Many times in my life I have been in both the right place at the right time and avoided the wrong place at the wrong time. I have attributed this to either a very persistent Guardian Angel, or the sheer luck of someone who usually walks around in a mist more as an observer than a commander. Either way, it has made for an interesting life.
One spring day in 1996 I had a job to perform at the Intake pumps (Condenser Water Pumps). These are the pumps that pump lake water through the condensers just below the Turbine Generators at the Coal-fired Power Plant in North Central Oklahoma. Each pump can pump 189,000 gallons per minute. This particular day I had to work on the overhead crane at the intake because it wasn’t working correctly.
It was a perfectly cool sunny morning, so I decided instead of finding a truck or a four wheeler I was going to just walk the quarter of a mile to the intake.
So, I grabbed my tool bucket and headed for the intake.
Just as I left the maintenance shop, I could glance to the right and see the sand filter building next to the water treatment plant directly across the road. This was where I had worked with Ed Shiever 13 years earlier when I had rambled on for days testing his sanity. See the post “Ed Shiever Trapped in a Confined Space with a Disciple of Ramblin’ Ann“. This was also where I had my first brush with death at the hands of Curtis Love. See the post “Power Plant Safety as Interpreted by Curtis Love“.
Just beyond the water treatment plant are the large fields of grass where 16 years earlier I had learned my lesson about listening from Ken Conrad. See the post “When Power Plant Men Talk… It Pays to Listen“. When I first came to work at the plant years earlier, this large field was nothing but dirt. On this day, the fields were green from the spring rain.
The intake was just across the field. It was a perfect day for a walk, and I did need the exercise.
The picture of the plant above shows how the intake is across a field from the main plant. On the very far left in the picture you can see the edge of a large tank.
In this picture you can see the four pumps at the bottom of the picture. You can also see why people who live around the plant love their beautiful countryside. In the distance you can see glimpses of the Arkansas River. The lake was formed by pumping water from the river up hill. The Intake overhead crane is just above the white truck parked at the intake. That was my destination this particular morning.
As I walked down the road toward the intake a company truck drove by rather slow. It was being driven by someone from Corporate Headquarters in Oklahoma City. I recognized Julia Bevers sitting in the passenger seat. She was in the Safety Department. Toby O’Brien may have been in the truck as well. They slowed down enough to have a good look at me.
I waved at them and they waved back. They had curious grins on their faces. With years of Power Plant Jokes under my belt, I recognized that grin as one indicating that something was up. So, as I continued walking, I watched them closely. They turned left at the road across from the large Number 2 Diesel Oil Tanks. Each tank could hold up to one million gallons of oil, though, we never kept that much oil in them.
In the picture above you can see two white round circles just right of the center of the picture. These are the oil tanks. The long line running from the coalyard to the plant is called 10 and 11 conveyors. They carry the coal from the crusher to the plant. The truck from Oklahoma City turned left on the road from the right side of the plant by the tanks. I was about halfway up this road when they drove by.
After they turned the corner, they parked their truck under the conveyor. You can see this area clearly in the first picture of the plant above taken from across the intake. All three occupants climbed out of the truck and walked into the field. They were all looking around as if they knew something was out there and were trying to find it.
My curiosity was definitely stirred by now, so as I walked by their truck, without saying anything, I gave Julia a funny look. She looked at the other two as if she should say something. Finally one of them said, “There has been an oil spill right here in this field. A Diesel oil truck spilled a bunch of oil here and it’s going to be flowing into that drain over there and if it does, it’s going to end up in the lake.”
I could see that obviously there was no oil in the field. Now that I think about it, the third person may have been Chris McAlister. He had worked on the labor crew at our plant before the downsizing. He was given a job in the safety department and had been assigned to track hazardous materials for the company.
Julia said that this is a drill for the Hazwoper team at the plant. In a few minutes they are going to sound the alarm that an oil spill has taken place, and they are going to see how long it takes for the Hazwoper team to arrive and alleviate the problem. Julia grinned again, because she knew that I was a member of the hazwoper team.
The word Hazwoper is an acronym that stands for “Hazardous Waste Operations and Emergency Rescue”. Our team was the “ER” in HAZWOPER. We were the Emergency Rescue team. Julia told me to just go about doing what I’m doing. In a few minutes they would sound the alarm.
I walked over to the Intake Switchgear. This is the little building next to the road at the very bottom of the picture above taken from the smoke stack. This was my first stop when checking out the overhead crane. Since the crane wasn’t working, I wanted to make sure that the power to the crane was turned on before assuming that there was a more complicated problem. You would be surprised sometimes. Those are best problems to solve. Just close the breaker and the problem is solved.
Instead of checking the breaker to the crane, I was more interested in the Gray Phone on the wall by the door.
This was our PA system. You could page someone on it and wherever you were in the plant, you could usually find the nearest gray phone and immediately be in touch with the person you were trying to find. At this point, we all carried radios, so we rarely needed to use the gray phones.
We kept the Gray Phones around for safety reasons. There were some places where the radios didn’t work well. At this moment, I didn’t want to talk on the radio where anyone could listen. — well, they could on the gray phone, but only if they went to one and picked it up and turned to the same channel.
I paged George Pepple, our head Chemist and the Doctor that did the Jig in the puddle of acid 17 years earlier in the Water Treatment plant. See the Post “A Power Plant Doctor Does a Jig in a Puddle of Acid“. Doctor George was also the leader of the Hazwoper team.
When George answered the phone, I told him about the oil spill drill that was about to happen. Julia had told me to go about doing what I was doing, but she hadn’t told me not to tell anyone, so… I did. I explained to him that the Hazwoper team was about to be called to respond to an oil spill by the intake. We will need some oil absorbing floats to put around the pipe where the drain in the field empties into the intake. We also needed something to block the drain so that the oil won’t go down the drain in the first place.
George understood and I left him to it. A few minutes later, a call came over the radio that the Hazwoper team was required at the intake to respond to a Diesel Oil Spill. It’s interesting, but even though I was anticipating the call, when it came over the radio, a lump of excitement went up in my throat. I become emotional over the silliest things some times.
I left my tool bucket in the switchgear, and took only my radio as I jogged back to the three people standing in the field. About the same time that I arrived, Dr. George pulled up with a truckload of Hazwoper Heroes. They piled out of the back of the truck and began spreading out oil booms to catch the oil before it went down the drain. A couple headed for the intake, but the Safety team said that wouldn’t be necessary. I can remember Ray Eberle, Randy Dailey and Brent Kautzman being there. There were others. They can leave a comment below to remind me.
The final result of the Hazwoper Oil Spill Drill was that our Plant Hazwoper team was able to respond to the oil spill in four minutes. Much faster than any other plant. Of course, this was partly because I happened to be in the right place at the right time. The Safety Team said that was perfectly all right. The drill was setup so it took place during the normal operation of the plant, and I just happened to be working nearby that day.
I know this isn’t what you were waiting to hear. I know that you are sitting at the edge of your seat wondering if I’m ever going to tell you what was wrong with the overhead crane. Well. It wasn’t as simple as turning the power back on. Actually, when it came down to it. We didn’t even have a wiring diagram or a schematic of how the overhead crane worked.
So, I took a bunch of notes in my 3 x 5 handy dandy pocket-sized Sparco Notepad:
After I made my way back to the plant, I went pulled out a ruler, and a blueprint stencil
and I drew the following wiring diagram for the Crane Hoist Controls:
After troubleshooting the controls with Charles Foster, it turned out that the problem was in the push button controls. A button was malfunctioning and needed to be fixed.
Anyway, not long after the Hazwoper Spill Test, our Confined Space Rescue team was also tested. We received a call that someone was down in the Truck scales and had passed out. The Confined Space Rescue team was called to rescue them.
This consisted of taking our equipment bags with us and arriving at the truck scales to rescue a person that had climbed down inside and had passed out. When we arrived, we found that this was only a drill. The Safety department from Oklahoma City was testing our Confined Space Rescue team to see how long it took us to respond.
I could point out in the overhead picture of the plant exactly where the truck scales are, but it would take a long time. Let me just say that they are in the upper left part of the picture where that road looks like it widens at the corner where that smaller road branches off to the upper left.
Our response time? Four minutes and 30 seconds. And this time, we didn’t know this one was coming.
About being in the right place at the right time…. I was in the right place when I first became a summer help at the plant. I was in the right place when Charles Foster asked me if I would think about becoming an electrician. I was in the right place when I was on Labor Crew and the electricians had a opening in their shop. But most of all, I was in the right place in history to be able to spend 20 years of my life with such a great bunch of Power Plant Men and Women at the best power plant in the country.
Power Plant Invocations and Imitations of Sonny Karcher
Originally Posted on June 16, 2012:
I have mentioned before that Sonny Karcher was one of the first Power Plant Men that taught me how to work my way up the ladder of Power Plant Ingenuity (In the post titled, In Memory of Sonny Karcher A True Power Plant Man). I used to come home from work after Steve Higginbotham dropped me off at the duplex where we were living at the time, and my family couldn’t wait to hear what Sonny Karcher had said or done that day.
Soon after I had arrived at the plant one day, after coming back from the coal yard, Sonny had just dropped me off at the front of the Maintenance shop where I was going to the tool room to get some tools for something we were going to work on. Sonny was going to drive around behind the tool room in a yellow Cushman cart to pick up some larger equipment, and I was going to meet him there.
As he was backing out of the shop he suddenly made a motion with his left hand. To me it looked like he was making the movement that someone would make if they were taking the lid off of a jar. I thought this meant that he wanted me to do something, but I couldn’t figure out what it was.
Various things went through my head, such as, I should get something to help remove lids from barrels. Or I needed to look inside of a jar to find one of the parts I was going to pick up. Nothing made much sense to me, so I waved for him to come back.
When he did, I asked him what he wanted me to do. He asked me what I meant. I told him that when he made that motion to open a jar, I couldn’t figure out what he wanted. So he told me. “I was just waving goodbye.”
He gave me a big smile and backed out of the shop again. Each time Sonny Karcher waved goodbye, he used a different motion with his hand. Sometimes he would look like he was twirling something on his finger. Sometimes it seemed like he was trying to get something sticky off of his fingers. Sometimes he just drew circles in the air with a couple of fingers. Other times he looked like he was giving an awkward kind of salute. Sonny made an art out of simple things like a wave goodbye.
That first summer it seemed like everyone was always munching on Sunflower seeds. There were bags of sunflower seeds everywhere you looked. Sonny already looked somewhat like a chipmunk with puffy round cheeks that formed from years of wearing a grin on his face. They were extra prominent when his cheeks were full of sunflower seeds. These were seeds still in their shells.
So, it was normal to see someone take a step back while standing around talking, turn their head and drop a few sunflower seed shells from their mouth into the floor drains that were spaced evenly across the maintenance shop floor. There came a time when those drains had to be cleaned out because it seemed that every drain was packed solid full of sunflower seed shells.
Sunflowers weren’t the only items found in the drains, since chewing (or dipping) tobacco (such as Skoal) was used by a lot of the men in the Power Plant.
Cleaning out a drain full of sunflower seeds, dipping tobacco and spit was a job that might cause a lot of people to gag, and I know I had to fight it back at the time. Most of the time I felt like I was having too much fun to get paid for working at the plant, but when it came time for cleaning out those drains, I felt like I was really working very hard for the $3.89 an hour that I was getting paid my first summer (1979) as a summer help.
But anyway, back to Sonny. I remember one evening when I came home after working with Sonny during the day, and we were sitting around the dinner table eating supper when my dad said something surprising. I don’t remember exactly what he said, but I remember what my response was. It came out before I thought what I was saying, and I said it with the same surprised smile Sonny would have. I replied, “Well S–t the bed!” With a heavy emphasis on each word.
That was a common phrase that Sonny used, and it was his response to anything surprising. Needless to say, I don’t normally use four letter words that have to be edited out of a post. It was just the matter of fact way that Sonny would use that phrase that made it seem all right to say at the time. If I remember correctly, both my mom and my dad stared at me for a second in disbelief, then broke out laughing as they had never heard that particular phrase. It was kind of like hearing “…Bless his heart” for the first time when used following an obvious insult.
In the year 1990 the Power Plant had a program that they called, “We’ve Got the Power”. I will talk more about this in a later post, so I will just say that it was a program where we broke up into teams and tried to find ways to save the company money. But long before “We’ve Got the Power”, there was Sonny Karcher. He was often trying to figure out how we could make electricity cheaper, or even come up with other ways of making a profit.
One day Sonny asked me this, “Kev, your smart because you learn things from all those books at school so tell me this… someone said the other day that diamonds are made out of coal. Is that true?” I told him it was. Then he said, “Well, what if we had one of those big dirt movers full of coal drive over some coal a bunch of times, would we be able to make diamonds?”
I told him that wouldn’t work because it takes a lot more pressure to make a diamond. So, he asked me if it would work if we put some coal on the railroad track and we let an entire train full of coal run over it. Would it make a diamond then? I assured him that even that wouldn’t make a diamond. He accepted it and just said, “Well, it’s too bad since we have that big pile of coal there, we ought to be able to come up with some way of making them into diamonds.
Another time when we were cleaning out the fish baskets at the intake (a job as smelly as it sounds) next to the 4 big intake pumps. These are the pumps that pump around 189,000 gallons of water per minute each. Sonny told me how big those pumps were and how much water they pumped. Then he said, “You know, that entire boiler is there just to make steam to turn the turbine to make electricity. It seems to me that we could just take these four pumps and have them pump water through the turbine and have it turn the turbines, then we wouldn’t need those big boilers. Why don’t we do something like that?” I assured Sonny that we would never be able to make enough electricity to make up for the electricity it took to turn the pumps that were pumping the water. He shook his head and said that it just seemed to him that those pumps could turn that turbine pretty fast.
One day I watched as Sonny watched another Power Plant man walk into the shop with a new type of lunch box. It was an Igloo Little Playmate. Sonny made a comment about how neat this guy’s new lunch box was. It was a new design at the time.
Sonny immediately went out and bought one. The next week he came to work with his shiny new Little Playmate lunch box. I admit. I went and bought one myself a few weeks later. But this was the beginning of a trend that I noticed with Sonny. I began to notice that Sonny seemed to pick one item from each of the people he admired, and went and bought one for himself. Or he would pick up a phrase that someone else would say, and would start using that.
At first I thought it might just be a coincidence, so I started to test my hypothesis. When I would see something new that Sonny brought to work, I would look around to see who else had one of those, and sure enough. Someone close by would have one. Then I would hear Sonny talk a certain way. His accent would change and he would say something like he was imitating someone else, and usually I could tell right away who talked like that and knew that Sonny had borrowed that phrase from that person.
Some may think that this would be annoying, but I think with Sonny it was an act of endearment. It was his way of connecting with those people that he admired. Sonny had a small yellow orange Ford truck and I figured that someone else must have a truck like that, so I started looking all around for one like it. It took me a couple of weeks, but one morning while we were carpooling our way to the power plant, we came up behind the same kind of truck that Sonny had on its way to the plant. It was green instead of yellow, but it was undoubtedly the same model of truck. It was owned by Ken Reece, who was the manager over the tool room and warehouse.
Sonny imitated a voice that had me puzzled for a while. I had checked out all the Power Plant Men around trying to figure out who Sonny was imitating. Every once in a while Sonny would change his way of talking when he was making a point where he would let his lower lip come forward and work its way left and right as he talked, and he would close one eye more than the other and talk in a strange sort of a southern drawl. I just knew he was imitating someone because it was so different than just the regular Sonny.
Finally, one day when I was walking through the shop I heard someone in the welding area talking just like Sonny would talk when he used that voice. There was no mistake. That had to be the person. I could hear every inflection in his voice and it had to be the voice that Sonny was imitating because it had been much more honed and refined to give just the right effect. So, I changed the course I was travelling so that I could make my way around to the welders to see who it was that was talking like that.
There in the middle of the welding shop was a heavier set man standing in the middle of a group of welders telling a story. Everyone was listening to him quietly just as if it was story time at the library. So, I stopped and watched. This man wasn’t wearing an Electric Company hard hat. He was wearing a Brown and Root hard hat, which indicated that he worked for the construction company that was building the plant.
This guy was undoubtedly a master storyteller. When it came to the climactic part of the story, the bottom of his mouth would stick out with his lip moving left and right and left again, and one eye was partially closed to show the intensity of the situation and the drawl would intensify. Finally. I had found the man that Sonny Karcher had admired enough to take one of his favorite traits and connect it to himself. I could see why Sonny admired him so much. He had everyone within listening distance captivated by his story.
This Brown and Root hand soon became an employee of the Electric Company within a couple of weeks after I left at the end of the summer (on September 9, 1979). This heavier set person was still working at the plant when I first posted this story last year, but has since retired. He was one of this country’s leading Turbine mechanics and he can still tell a story like no one else. He is no longer as heavy. He is rather thin in comparison. He improved his health after realizing that if he really loved his family, he needed to take better care of himself.
I consider this True Power Plant Man, Ray Eberle, to be a dear friend of mine. I have never met anyone that looked more like my own grandfather than Ray. Not that he was that much older. No. He looked almost exactly like my grandfather looked when he was Ray’s age. There was no nicer man than my dad’s dad, and there is no nicer Power Plant Man than Ray Eberle.
Comments from the re-post:
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The Janitors at Seminole showed me how the PPM (Power Plant Men) were spitting their tobacco juice inside I-beam webs, in tight corners, and other hard to clean spots. They asked me to put out a memo asking the spitters to just spit out in the middle of the floor so they could clean it up much easier, which I did. I can’t remember for sure, but it seems like the puddles of stinky gross slime around the Plant tailed off for a while.
Good story, Kevin. I hadn’t thought about Ray Eberle for a long time. He was a super turbine man I always enjoyed being around. I just remember his competence and his positive attitude.
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It’s both amusing, and comforting to know the same things happen at power plants everywhere, we went through a “sunflower seed phase” which plugged the drains & the plant finally came up with a “NO MORE SUNFLOWER SEEDS” rule!
Power Plant Invisible Diesel Oil Spill Drill
Many times in my life I have been in both the right place at the right time and avoided the wrong place at the wrong time. I have attributed this to either a very persistent Guardian Angel, or the sheer luck of someone who usually walks around in a mist more as an observer than a commander. Either way, it has made for an interesting life.
One spring day in 1996 I had a job to do at the Intake pumps (Condenser Water Pumps). These are the pumps that pump lake water through the condensers just below the Turbine Generators at the Coal-fired Power Plant in North Central Oklahoma. Each pump can pump 189,000 gallons per minute. This particular day I had to work on the overhead crane at the intake because it wasn’t working correctly.
It was a perfectly cool sunny morning, so I decided instead of finding a truck or a four wheeler I was going to just walk the quarter of a mile to the intake.
So, I grabbed my tool bucket and headed for the intake.
Just as I left the maintenance shop, I could glance to the right and see the sand filter building next to the water treatment plant directly across the road. This was where I had worked with Ed Shiever 13 years earlier when I had rambled on for days testing his sanity. See the post “Ed Shiever Trapped in a Confined Space with a Disciple of Ramblin’ Ann“. This was also where I had my first brush with death at the hands of Curtis Love. See the post “Power Plant Safety as Interpreted by Curtis Love“.
Just beyond the water treatment plant are the large fields of grass where 16 years earlier I had learned my lesson about listening from Ken Conrad. See the post “When Power Plant Men Talk… It Pays to Listen“. When I first came to work at the plant years earlier, this large field was nothing but dirt. On this day, the fields were green from the spring rain.
The intake was just across the field. It was a perfect day for a walk, and I did need the exercise.
The picture of the plant above shows how the intake is across a field from the main plant. On the very far left in the picture you can see the edge of a large tank.
In this picture you can see the four pumps at the bottom of the picture. You can also see why people who live around the plant love their beautiful countryside. In the distance you can see glimpses of the Arkansas River. The lake was formed by pumping water from the river up hill. The Intake overhead crane is just above the white truck parked at the intake. That was my destination this particular morning.
As I walked down the road toward the intake a company truck drove by rather slow. It was being driven by someone from Corporate Headquarters in Oklahoma City. I recognized Julia Bevers sitting in the passenger seat. She was in the Safety Department. Toby O’Brien may have been in the truck as well. They slowed down enough to have a good look at me.
I waved at them and they waved back. They had curious grins on their faces. With years of Power Plant Jokes under my belt, I recognized that grin as one indicating that something was up. So, as I continued walking, I watched them closely. They turned left at the road across from the large Number 2 Diesel Oil Tanks. Each tank could hold up to one million gallons of oil, though, we never kept that much oil in them.
In the picture above you can see two white round circles just right of the center of the picture. These are the oil tanks. The long line running from the coalyard to the plant is called 10 and 11 conveyors. They carry the coal from the crusher to the plant. The truck from Oklahoma City turned left on the road from the right side of the plant by the tanks. I was about halfway up this road when they drove by.
After they turned the corner, they parked their truck under the conveyor. You can see this area clearly in the first picture of the plant above taken from across the intake. All three occupants climbed out of the truck and walked into the field. They were all looking around as if they knew something was out there and were trying to find it.
My curiosity was definitely stirred by now, so as I walked by their truck, without saying anything, I gave Julia a funny look. She looked at the other two as if she should say something. Finally one of them said, “There has been an oil spill right here in this field. A Diesel oil truck spilled a bunch of oil here and it’s going to be flowing into that drain over there and if it does, it’s going to end up in the lake.”
I could see that obviously there was no oil in the field. Now that I think about it, the third person may have been Chris McAlister. He had worked on the labor crew at our plant before the downsizing. He was given a job in the safety department and had been assigned to track hazard materials for the company.
Julia said that this is a drill for the Hazwoper team at the plant. In a few minutes they are going to sound the alarm that an oil spill has taken place, and they are going to see how long it takes for the Hazwoper team to arrive and alleviate the problem. Julia grinned again, because she knew that I was a member of the hazwoper team.
The word Hazwoper is an acronym that stands for “Hazardous Waste Operations and Emergency Rescue”. Our team was the “ER” in HAZWOPER. We were the Emergency Rescue team. Julia told me to just go about doing what I’m doing. In a few minutes they would sound the alarm.
I walked over to the Intake Switchgear. This is the little building next to the road at the very bottom of the picture above taken from the smoke stack. This was my first stop when checking out the overhead crane. Since the crane wasn’t working, I wanted to make sure that the power to the crane was turned on before assuming that there was a more complicated problem. You would be surprised sometimes. Those are best problems to solve. Just close the breaker and the problem is solved.
Instead of checking the breaker to the crane, I was more interested in the Gray Phone on the wall by the door.
This was our PA system. You could page someone on it and wherever you were in the plant, you could usually find the nearest gray phone and immediately be in touch with the person you were trying to find. At this point, we all carried radios, so we rarely needed to use the gray phones.
We kept the Gray Phones around for safety reasons. There were some places where the radios didn’t work well. At this moment, I didn’t want to talk on the radio where anyone could listen. — well, they could on the gray phone, but only if they went to one and picked it up and turned to the same channel.
I paged George Pepple, our head Chemist and the Doctor that did the Jig in the puddle of acid 17 years earlier in the Water Treatment plant. See the Post “A Power Plant Doctor Does a Jig in a Puddle of Acid“. Doctor George was also the leader of the Hazwoper team.
When George answered the phone, I told him about the oil spill drill that was about to happen. Julia had told me to go about doing what I was doing, but she hadn’t told me not to tell anyone, so… I did. I explained to him that the Hazwoper team was about to be called to respond to an oil spill by the intake. We will need some oil absorbing floats to put around the pipe where the drain in the field empties into the intake. We also needed something to block the drain so that the oil won’t go down the drain in the first place.
George understood and I left him to it. A few minutes later, a call came over the radio that the Hazwoper team was required at the intake to respond to a Diesel Oil Spill. It’s interesting, but even though I was anticipating the call, when it came over the radio, a lump of excitement went up in my throat. I become emotional over the silliest things some times.
I left my tool bucket in the switchgear, and took only my radio as I jogged back to the three people standing in the field. About the same time that I arrived, Dr. George pulled up with a truckload of Hazwoper Heroes. They piled out of the back of the truck and began spreading out oil booms to catch the oil before it went down the drain. A couple headed for the intake, but the Safety team said that wouldn’t be necessary. I can remember Ray Eberle, Randy Dailey and Brent Kautzman being there. There were others. They can leave a comment below to remind me.
The final result of the Hazwoper Oil Spill Drill was that our Plant Hazwoper team was able to respond to the oil spill in four minutes. Much faster than any other plant. Of course, this was partly because I happened to be in the right place at the right time. The Safety Team said that was perfectly all right. The drill was setup so it took place during the normal operation of the plant, and I just happened to be working nearby that day.
I know this isn’t what you were waiting to hear. I know that you are sitting at the edge of your seat wondering if I’m ever going to tell you what was wrong with the overhead crane. Well. It wasn’t as simple as turning the power back on. Actually, when it came down to it. We didn’t even have a wiring diagram or a schematic of how the overhead crane worked.
So, I took a bunch of notes in my 3 x 5 handy dandy pocket-sized Sparco Notepad:
After I made my way back to the plant, I went pulled out a ruler, and a blueprint stencil
and I drew the following wiring diagram for the Crane Hoist Controls:
After troubleshooting the controls with Charles Foster, it turned out that the problem was in the push button controls. A button was malfunctioning and needed to be fixed.
Anyway, not long after the Hazwoper Spill Test, our Confined Space Rescue team was also tested. We received a call that someone was down in the Truck scales and had passed out. The Confined Space Rescue team was called to rescue them.
This consisted of taking our equipment bags with us and arriving at the truck scales to rescue a person that had climbed down inside and had passed out. When we arrived, we found that this was only a drill. The Safety department from Oklahoma City was testing our Confined Space Rescue team to see how long it took us to respond.
I could point out in the overhead picture of the plant exactly where the truck scales are, but it would take a long time. Let me just say that they are in the upper left part of the picture where that road looks like it widens at the corner where that smaller road branches off to the upper left.
Our response time? Four minutes and 30 seconds. And this time, we didn’t know this one was coming.
About being in the right place at the right time…. I was in the right place when I first became a summer help at the plant. I was in the right place when Charles Foster asked me if I would think about becoming an electrician. I was in the right place when I was on Labor Crew and the electricians had a opening in their shop. But most of all, I was in the right place in history to be able to spend 20 years of my life with such a great bunch of Power Plant Men and Women at the best power plant in the country.
Power Plant Invocations and Imitations of Sonny Karcher
Originally Posted on June 16, 2012:
I have mentioned before that Sonny Karcher was one of the first Power Plant Men that taught me how to work my way up the ladder of Power Plant Ingenuity (In the post titled, In Memory of Sonny Karcher A True Power Plant Man). I used to come home from work after Steve Higginbotham dropped me off at the duplex where we were living at the time, and my family couldn’t wait to hear what Sonny Karcher had said or done that day.
Soon after I had arrived at the plant one day, after coming back from the coal yard, Sonny had just dropped me off at the front of the Maintenance shop where I was going to the tool room to get some tools for something we were going to work on. Sonny was going to drive around behind the tool room in a yellow Cushman cart to pick up some larger equipment, and I was going to meet him there.
As he was backing out of the shop he suddenly made a motion with his left hand. To me it looked like he was making the movement that someone would make if they were taking the lid off of a jar. I thought this meant that he wanted me to do something, but I couldn’t figure out what it was.
Various things went through my head, such as, I should get something to help remove lids from barrels. Or I needed to look inside of a jar to find one of the parts I was going to pick up. Nothing made much sense to me, so I waved for him to come back.
When he did, I asked him what he wanted me to do. He asked me what I meant. I told him that when he made that motion to open a jar, I couldn’t figure out what he wanted. So he told me. “I was just waving goodbye.”
He gave me a big smile and backed out of the shop again. Each time Sonny Karcher waved goodbye, he used a different motion with his hand. Sometimes he would look like he was twirling something on his finger. Sometimes it seemed like he was trying to get something sticky off of his fingers. Sometimes he just drew circles in the air with a couple of fingers. Other times he looked like he was giving an awkward kind of salute. Sonny made an art out of simple things like a wave goodbye.
That first summer it seemed like everyone was always munching on Sunflower seeds. There were bags of sunflower seeds everywhere you looked. Sonny already looked somewhat like a chipmunk with puffy round cheeks that formed from years of wearing a grin on his face. They were extra prominent when his cheeks were full of sunflower seeds. These were seeds still in their shells.
So, it was normal to see someone take a step back while standing around talking, turn their head and drop a few sunflower seed shells from their mouth into the floor drains that were spaced evenly across the maintenance shop floor. There came a time when those drains had to be cleaned out because it seemed that every drain was packed solid full of sunflower seed shells.
Sunflowers weren’t the only items found in the drains, since chewing (or dipping) tobacco (such as Skoal) was used by a lot of the men in the Power Plant.
Cleaning out a drain full of sunflower seeds, dipping tobacco and spit was a job that might cause a lot of people to gag, and I know I had to fight it back at the time. Most of the time I felt like I was having too much fun to get paid for working at the plant, but when it came time for cleaning out those drains, I felt like I was really working very hard for the $3.89 an hour that I was getting paid my first summer (1979) as a summer help.
But anyway, back to Sonny. I remember one evening when I came home after working with Sonny during the day, and we were sitting around the dinner table eating supper when my dad said something surprising. I don’t remember exactly what he said, but I remember what my response was. It came out before I thought what I was saying, and I said it with the same surprised smile Sonny would have. I replied, “Well S–t the bed!” With a heavy emphasis on each word.
That was a common phrase that Sonny used, and it was his response to anything surprising. Needless to say, I don’t normally use four letter words that have to be edited out of a post. It was just the matter of fact way that Sonny would use that phrase that made it seem all right to say at the time. If I remember correctly, both my mom and my dad stared at me for a second in disbelief, then broke out laughing as they had never heard that particular phrase. It was kind of like hearing “…Bless his heart” for the first time when used following an obvious insult.
In the year 1990 the Power Plant had a program that they called, “We’ve Got the Power”. I will talk more about this in a later post, so I will just say that it was a program where we broke up into teams and tried to find ways to save the company money. But long before “We’ve Got the Power”, there was Sonny Karcher. He was often trying to figure out how we could make electricity cheaper, or even come up with other ways of making a profit.
One day Sonny asked me this, “Kev, your smart because you learn things from all those books at school so tell me this… someone said the other day that diamonds are made out of coal. Is that true?” I told him it was. Then he said, “Well, what if we had one of those big dirt movers full of coal drive over some coal a bunch of times, would we be able to make diamonds?”
I told him that wouldn’t work because it takes a lot more pressure to make a diamond. So, he asked me if it would work if we put some coal on the railroad track and we let an entire train full of coal run over it. Would it make a diamond then? I assured him that even that wouldn’t make a diamond. He accepted it and just said, “Well, it’s too bad since we have that big pile of coal there, we ought to be able to come up with some way of making them into diamonds.
Another time when we were cleaning out the fish baskets at the intake (a job as smelly as it sounds) next to the 4 big intake pumps. These are the pumps that pump around 189,000 gallons of water per minute each. Sonny told me how big those pumps were and how much water they pumped. Then he said, “You know, that entire boiler is there just to make steam to turn the turbine to make electricity. It seems to me that we could just take these four pumps and have them pump water through the turbine and have it turn the turbines, then we wouldn’t need those big boilers. Why don’t we do something like that?” I assured Sonny that we would never be able to make enough electricity to make up for the electricity it took to turn the pumps that were pumping the water. He shook his head and said that it just seemed to him that those pumps could turn that turbine pretty fast.
One day I watched as Sonny watched another Power Plant man walk into the shop with a new type of lunch box. It was an Igloo Little Playmate.
Sonny immediately went out and bought one. The next week he came to work with his shiny new Little Playmate lunch box. I admit. I went and bought one myself a few weeks later. But this was the beginning of a trend that I noticed with Sonny. I began to notice that Sonny seemed to pick one item from each of the people he admired, and went and bought one for himself. Or he would pick up a phrase that someone else would say, and would start using that.
At first I thought it might just be a coincidence, so I started to test my hypothesis. When I would see something new that Sonny brought to work, I would look around to see who else had one of those, and sure enough. Someone close by would have one. Then I would hear Sonny talk a certain way. His accent would change and he would say something like he was imitating someone else, and usually I could tell right away who talked like that and knew that Sonny had borrowed that phrase from that person.
Some may think that this would be annoying, but I think with Sonny it was an act of endearment. It was his way of connecting with those people that he admired. Sonny had a small yellow orange Ford truck and I figured that someone else must have a truck like that, so I started looking all around for one like it. It took me a couple of weeks, but one morning while we were carpooling our way to the power plant, we came up behind the same kind of truck that Sonny had on its way to the plant. It was green instead of yellow, but it was undoubtedly the same model of truck. It was owned by Ken Reece, who was the manager over the tool room and warehouse.
Sonny imitated a voice that had me puzzled for a while. I had checked out all the Power Plant Men around trying to figure out who Sonny was imitating. Every once in a while Sonny would change his way of talking when he was making a point where he would let his lower lip come forward and work its way left and right as he talked, and he would close one eye more than the other and talk in a strange sort of a southern drawl. I just knew he was imitating someone because it was so different than just the regular Sonny.
Finally, one day when I was walking through the shop I heard someone in the welding area talking just like Sonny would talk when he used that voice. There was no mistake. That had to be the person. I could hear every inflection in his voice and it had to be the voice that Sonny was imitating because it had been much more honed and refined to give just the right effect. So, I changed the course I was travelling so that I could make my way around to the welders to see who it was that was talking like that.
There in the middle of the welding shop was a heavier set man standing in the middle of a group of welders telling a story. Everyone was listening to him quietly just as if it was story time at the library. So, I stopped and watched. This man wasn’t wearing an Electric Company hard hat. He was wearing a Brown and Root hard hat, which indicated that he worked for the construction company that was building the plant.
This guy was undoubtedly a master storyteller. When it came to the climactic part of the story, the bottom of his mouth would stick out with his lip moving left and right and left again, and one eye was partially closed to show the intensity of the situation and the drawl would intensify. Finally. I had found the man that Sonny Karcher had admired enough to take one of his favorite traits and connect it to himself. I could see why Sonny admired him so much. He had everyone within listening distance captivated by his story.
This Brown and Root hand soon became an employee of the Electric Company within a couple of weeks after I left at the end of the summer (on September 9, 1979). This heavier set person was still working at the plant when I first posted this story last year, but has since retired. He was one of this country’s leading Turbine mechanics and he can still tell a story like no one else. He is no longer as heavy. He is rather thin in comparison. He improved his health after realizing that if he really loved his family, he needed to take better care of himself.
I consider this True Power Plant Man, Ray Eberle, to be a dear friend of mine. I have never met anyone that looked more like my own grandfather than Ray. Not that he was that much older. No. He looked almost exactly like my grandfather looked when he was Ray’s age. There was no nicer man than my dad’s dad, and there is no nicer Power Plant Man than Ray Eberle.
Comments from the re-post:
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The Janitors at Seminole showed me how the PPM (Power Plant Men) were spitting their tobacco juice inside I-beam webs, in tight corners, and other hard to clean spots. They asked me to put out a memo asking the spitters to just spit out in the middle of the floor so they could clean it up much easier, which I did. I can’t remember for sure, but it seems like the puddles of stinky gross slime around the Plant tailed off for a while.
Good story, Kevin. I hadn’t thought about Ray Eberle for a long time. He was a super turbine man I always enjoyed being around. I just remember his competence and his positive attitude.
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It’s both amusing, and comforting to know the same things happen at powerplants everywhere, we went through a “sunflower seed phase” which plugged the drains & the plant finally came up with a “NO MORE SUNFLOWER SEEDS” rule!
Power Plant Invisible Diesel Oil Spill Drill
Many times in my life I have been in both the right place at the right time and avoided the wrong place at the wrong time. I have attributed this to either a very persistent Guardian Angel, or the sheer luck of someone who usually walks around in a mist more as an observer than a commander. Either way, it has made for an interesting life.
One spring day in 1996 I had a job to do at the Intake pumps (Condenser Water Pumps). These are the pumps that pump lake water through the condensers just below the Turbine Generators at the Coal-fired Power Plant in North Central Oklahoma. Each pump can pump 189,000 gallons per minute. This particular day I had to work on the overhead crane at the intake because it wasn’t working correctly.
It was a perfectly cool sunny morning, so I decided instead of finding a truck or a four wheeler I was going to just walk the quarter of a mile to the intake.
So, I grabbed my tool bucket and headed for the intake.
Just as I left the maintenance shop, I could glance to the right and see the sand filter building next to the water treatment plant directly across the road. This was where I had worked with Ed Shiever 13 years earlier when I had rambled on for days testing his sanity. See the post “Ed Shiever Trapped in a Confined Space with a Disciple of Ramblin’ Ann“. This was also where I had my first brush with death at the hands of Curtis Love. See the post “Power Plant Safety as Interpreted by Curtis Love“.
Just beyond the water treatment plant are the large fields of grass where 16 years earlier I had learned my lesson about listening from Ken Conrad. See the post “When Power Plant Men Talk… It Pays to Listen“. When I first came to work at the plant years earlier, this large field was nothing but dirt. On this day, the fields were green from the spring rain.
The intake was just across the field. It was a perfect day for a walk, and I did need the exercise.
The picture of the plant above shows how the intake is across a field from the main plant. On the very far left in the picture you can see the edge of a large tank.
In this picture you can see the four pumps at the bottom of the picture. You can also see why people who live around the plant love their beautiful countryside. In the distance you can see glimpses of the Arkansas River. The lake was formed by pumping water from the river up hill. The Intake overhead crane is just above the white truck parked at the intake. That was my destination this particular morning.
As I walked down the road toward the intake a company truck drove by rather slow. It was being driven by someone from Corporate Headquarters in Oklahoma City. I recognized Julia Bevers sitting in the passenger seat. She was in the Safety Department. Toby O’Brien may have been in the truck as well. They slowed down enough to have a good look at me.
I waved at them and they waved back. They had curious grins on their faces. With years of Power Plant Jokes under my belt, I recognized that grin as one indicating that something was up. So, as I continued walking, I watched them closely. They turned left at the road across from the large Number 2 Diesel Oil Tanks. Each tank could hold up to one million gallons of oil, though, we never kept that much oil in them.
In the picture above you can see two white round circles just right of the center of the picture. These are the oil tanks. The long line running from the coalyard to the plant is called 10 and 11 conveyors. They carry the coal from the crusher to the plant. The truck from Oklahoma City turned left on the road from the right side of the plant by the tanks. I was about halfway up this road when they drove by.
After they turned the corner, they parked their truck under the conveyor. You can see this area clearly in the first picture of the plant above taken from across the intake. All three occupants climbed out of the truck and walked into the field. They were all looking around as if they knew something was out there and were trying to find it.
My curiosity was definitely stirred by now, so as I walked by their truck, without saying anything, I gave Julia a funny look. She looked at the other two as if she should say something. Finally one of them said, “There has been an oil spill right here in this field. A Diesel oil truck spilled a bunch of oil here and it’s going to be flowing into that drain over there and if it does, it’s going to end up in the lake.”
I could see that obviously there was no oil in the field. Now that I think about it, the third person may have been Chris McAlister. He had worked on the labor crew at our plant before the downsizing. He was given a job in the safety department and had been assigned to track hazard materials for the company.
Julia said that this is a drill for the Hazwoper team at the plant. In a few minutes they are going to sound the alarm that an oil spill has taken place, and they are going to see how long it takes for the Hazwoper team to arrive and alleviate the problem. Julia grinned again, because she knew that I was a member of the hazwoper team.
The word Hazwoper is an acronym that stands for “Hazardous Waste Operations and Emergency Rescue”. Our team was the “ER” in HAZWOPER. We were the Emergency Rescue team. Julia told me to just go about doing what I’m doing. In a few minutes they would sound the alarm.
I walked over to the Intake Switchgear. This is the little building next to the road at the very bottom of the picture above taken from the smoke stack. This was my first stop when checking out the overhead crane. Since the crane wasn’t working, I wanted to make sure that the power to the crane was turned on before assuming that there was a more complicated problem. You would be surprised sometimes. Those are best problems to solve. Just close the breaker and the problem is solved.
Instead of checking the breaker to the crane, I was more interested in the Gray Phone on the wall by the door.
This was our PA system. You could page someone on it and wherever you were in the plant, you could usually find the nearest gray phone and immediately be in touch with the person you were trying to find. At this point, we all carried radios, so we rarely needed to use the gray phones.
We kept the Gray Phones around for safety reasons. There were some places where the radios didn’t work well. At this moment, I didn’t want to talk on the radio where anyone could listen. — well, they could on the gray phone, but only if they went to one and picked it up and turned to the same channel.
I paged George Pepple, our head Chemist and the Doctor that did the Jig in the puddle of acid 17 years earlier in the Water Treatment plant. See the Post “A Power Plant Doctor Does a Jig in a Puddle of Acid“. Doctor George was also the leader of the Hazwoper team.
When George answered the phone, I told him about the oil spill drill that was about to happen. Julia had told me to go about doing what I was doing, but she hadn’t told me not to tell anyone, so… I did. I explained to him that the Hazwoper team was about to be called to respond to an oil spill by the intake. We will need some oil absorbing floats to put around the pipe where the drain in the field empties into the intake. We also needed something to block the drain so that the oil won’t go down the drain in the first place.
George understood and I left him to it. A few minutes later, a call came over the radio that the Hazwoper team was required at the intake to respond to a Diesel Oil Spill. It’s interesting, but even though I was anticipating the call, when it came over the radio, a lump of excitement went up in my throat. I become emotional over the silliest things some times.
I left my tool bucket in the switchgear, and took only my radio as I jogged back to the three people standing in the field. About the same time that I arrived, Dr. George pulled up with a truckload of Hazwoper Heroes. They piled out of the back of the truck and began spreading out oil booms to catch the oil before it went down the drain. A couple headed for the intake, but the Safety team said that wouldn’t be necessary. I can remember Ray Eberle, Randy Dailey and Brent Kautzman being there. There were others. They can leave a comment below to remind me.
The final result of the Hazwoper Oil Spill Drill was that our Plant Hazwoper team was able to respond to the oil spill in four minutes. Much faster than any other plant. Of course, this was partly because I happened to be in the right place at the right time. The Safety Team said that was perfectly all right. The drill was setup so it took place during the normal operation of the plant, and I just happened to be working nearby that day.
I know this isn’t what you were waiting to hear. I know that you are sitting at the edge of your seat wondering if I’m ever going to tell you what was wrong with the overhead crane. Well. It wasn’t as simple as turning the power back on. Actually, when it came down to it. We didn’t even have a wiring diagram or a schematic of how the overhead crane worked.
So, I took a bunch of notes in my 3 x 5 handy dandy pocket-sized Sparco Notepad:
After I made my way back to the plant, I went pulled out a ruler, and a blueprint stencil
and I drew the following wiring diagram for the Crane Hoist Controls:
After troubleshooting the controls with Charles Foster, it turned out that the problem was in the push button controls. A button was malfunctioning and needed to be fixed.
Anyway, not long after the Hazwoper Spill Test, our Confined Space Rescue team was also tested. We received a call that someone was down in the Truck scales and had passed out. The Confined Space Rescue team was called to rescue them.
This consisted of taking our equipment bags with us and arriving at the truck scales to rescue a person that had climbed down inside and had passed out. When we arrived, we found that this was only a drill. The Safety department from Oklahoma City was testing our Confined Space Rescue team to see how long it took us to respond.
I could point out in the overhead picture of the plant exactly where the truck scales are, but it would take a long time. Let me just say that they are in the upper left part of the picture where that road looks like it widens at the corner where that smaller road branches off to the upper left.
Our response time? Four minutes and 30 seconds. And this time, we didn’t know this one was coming.
About being in the right place at the right time…. I was in the right place when I first became a summer help at the plant. I was in the right place when Charles Foster asked me if I would think about becoming an electrician. I was in the right place when I was on Labor Crew and the electricians had a opening in their shop. But most of all, I was in the right place in history to be able to spend 20 years of my life with such a great bunch of Power Plant Men and Women at the best power plant in the country.
The Janitors at Seminole showed me how the PPM (Power Plant Men) were spitting their tobacco juice inside I-beam webs, in tight corners, and other hard to clean spots. They asked me to put out a memo asking the spitters to just spit out in the middle of the floor so they could clean it up much easier, which I did. I can’t remember for sure, but it seems like the puddles of stinky gross slime around the Plant tailed off for a while.
Good story, Kevin. I hadn’t thought about Ray Eberle for a long time. He was a super turbine man I always enjoyed being around. I just remember his competence and his positive attitude.