Steve Higginbotham’s Junky Jalopy late for the Boiler Blowdown
Favorites Post # 7 (posted in no particular order)
Originally Posted March 2, 2012:
The first day I showed up at the Power plant to report to work as a new employee, it took me a little while to find the parking lot where I was supposed to park. There were construction people all over the place, large equipment being moved, and I had somehow turned my directions around 90 degrees when I came through the construction gate.
I started heading up to the coal yard before I told myself that the little green shack I had past back by the main plant was probably where I needed to go (I never recovered from my perception of which way was north. I always felt like west was north, so I constantly had to stop and tell myself that the coal yard was north).
So, having arrived in the parking lot about five minutes late, I was just in time to meet Steve Higginbotham the only other summer help during the summer of 1979. Well, there was one other guy, but he quickly joined a Brown and Root construction crew because he was a welder and they were getting paid a lot more than the $3.89 per hour the summer helps were blessed to receive.
So Higginbotham and I walked together into the main office that morning. He was about 35 years old with red hair, freckles and sort of reminded you of Margaret Thatcher only shorter with a more prominent forehead and wider chin and he had a Georgia accent.
He had worked as a Pinkerton guard at the plant before advancing to summer help. He explained it to me like this: “If I get my foot in the door by being a summer help, they will be more likely to hire me as a permanent employee.” (somehow, I began to think that this probably wasn’t the best strategy for Steve to take. I thought perhaps a surprise attack would be more effective, where they don’t know you at all when they hire you).
The company hired summer helps because there was a tax write-off for hiring college kids during the summer to give them a real life experience (I guess). Steve explained to me later that he really wasn’t going to college, but told them that he was going to go back to school to finish a degree so that they would hire him, but he really wasn’t going to do that.
He drove an old Ford Ranchero (which is what inspired the El Camino). It was all beat up, and had the manual gear shift on the steering column, to give you an idea of how old it was. Below is a picture of one in good condition. His car however had dents, rust, and an assortment of trash in the back, and it squeaked when it hit a pothole as the car bounced on the springs.
I didn’t own a car and had just borrowed my family’s car to drive to the plant that day, so when Steve asked me if I would like to ride with him to work each day I jumped at the opportunity. I told him where I lived and he said that he would be by to pick me up in the morning.
I am the kind of person that likes to arrive at work at least 10 or 15 minutes early, so I was getting a little anxious the next morning when Steve didn’t show up. Finally, when I was about ready to ask my parents if I could borrow the car again, his beat up old car came puttering down the street… It turned out that Steve was the kind of person that likes to show up at least 5 minutes late each day…. Something I was going to have to get used to that summer. This is an important point in the story because those 5 minutes on one particular morning made all the difference in my outlook on what it meant to be working at a “Power” plant.
First, let me tell you a little more about Steve Higginbotham, just so you can appreciate his unusual character the way that I did. As an 18 year old summer help, not having had my encounter with Ramblin’ Ann until later, where I learned the fine art of rambling (see the post: “Ed Shiever Trapped in a Confined Space with a Disciple of Ramblin’ Ann“), I was amazed by the way Steve Higginbotham could talk and chew gum or sunflower seeds at the same time — all the time — non-stop. His open mouth would move in a circular motion while chewing and talking.
From the time he picked me up in the morning to the 25 mile ride to the plant, and until I arrived home in the afternoon, Steve Higginbotham was talking about something to someone and chewing either sunflower seeds or gum the entire time. It wouldn’t have been so bad if I had been learning something, but I can’t think of one thing that he told me that was useful all summer. I think I paid him $15.00 each week for the privilege. Gas at the time was around 89 cents a gallon. Which after taxes came out to be half of a day’s wages.
Twice each week we would sweep the entire maintenance shop from one end to the other. I would start going down one half, Usually the north side that has all the machine shop equipment, and Steve would start down the south side where the welders were. Invariably, he would catch an unsuspecting welder off his guard and start talking to him, and before you knew it, I had finished my side of the shop and was starting back the other way up the other side, where I would meet up with Steve and a half-dazed welder somewhere around the Welder’s lunch table, which was about 50 feet from the spot where Steve had started (I would say the shop is about 75 yards long) I didn’t mind, because I liked working and it felt good to look around at the clean floor and see that I had done something noticeable.
I had worked in a Hilton Inn restaurant as the night janitor when I was in High School, and the kitchen was almost as long as the maintenance shop. I would spend six hours each night sweeping and mopping the kitchen, and vacuuming the restaurant and bar. So, I always enjoyed sweeping the floor.
Mondays and Fridays were days where we would go to the soon-to-be park and pick up trash. The rest of the time I was able to work with the maintenance crews. For more information about picking up trash at the park, read the post: “Mud, Maggots and Motor Vehicles with Dee Ball“.
All the company employees at the power plant were fitted for a special set of earplugs that were made out of a Silly Putty looking material because there was going to be a “Boiler Blowdown” on Unit 1 (which was just finishing construction). I suppose that most people (except the old timers) at the plant today have not experienced a boiler blowdown like the one that is done on a new power plant, since a new base unit hasn’t been built in a long time.
We were told that when you hear the 2 minute warning make sure you put your earplugs in, because it is going to be real loud. We were reminded the day before to have our earplugs handy the following morning because that was when the blowdowns were going to start.
A boiler blowdown is when they run a big steam pipe right off of the high pressure section of the boiler and point it out off the side of the boiler and after they have built up the pressure as high as they can go without blowing the place apart, they flop open the valve and the steam is released quickly blowing out any unwanted material from the steam tubes, such as welding rods, tin cans, shoes, lunch boxes, a lost construction foreman, or anything else that was accidentally left in the steam pipes when they were assembled.
I remember someone saying that they had a come-along go flying out of one once during a blowdown. The first blowdown was the loudest, and then after that they were slightly less forceful each time.
The next morning on the way to the plant, I could see steam shooting out of the boiler from about 10 miles away. As we pulled into the parking lot, the steam was shooting out about 100 yards from the big pipe on the side of the boiler creating a very loud rumbling sound that made your body shake all over. This is exactly how I remember what happened next…..
I climbed out of the car and looked up at the large plume of steam shooting out of the boiler and I said to Steve, “Well, that’s pretty loud, but it’s not THAT loud!” Just at the exact moment that I finished that sentence, the ground started to shake, and my lunch box and hardhat went flying as my hands went to my head to cover my ears!
I fell to the ground and rolled sideways to see that the plume of steam that had been blowing out of the boiler had grown into a huge white roaring dragon about 500 yards long as it reached directly over my head to the point where the condenser discharges water back into the lake behind me! The sound was so loud my whole body was shaking from the force, as we were directly in line with the steam pipe. It continued for about a minute or less and then abruptly shutdown back to the much smaller quieter plume of steam that had been there before.
I stood up, but my legs were all wobbly. I picked up my hard hat and lunch box and wobbled my way into the maintenance shop. My ears were ringing and I remember that I couldn’t hear very good and I was pretty upset about my possible loss of hearing.
Then I wondered to myself why I hadn’t heard the two minute warning, and in my muted state I looked around at the mechanics standing around and my eyes settled on one person who was chewing on sunflower seeds or gum, and was talking to someone, though I couldn’t hear his voice — and I knew why! I couldn’t hear the 2 minute warning because we were 5 minutes late getting to work! We were always 5 minutes late!
This bummed me out the rest of the day. As the day went by my hearing was returning, and by the time we were heading home, I could hear Higginbotham talking very clearly all the way to the house. Maybe this would have been a good time for the earplugs.
That night as I lay in bed, I could hear the boiler blowdown continuing 25 miles away every half hour or so. I thought about how much power it took to create that much force. It gave me a great respect for the power harnessed in the power plant and how it takes all that power and turns the majority of it into electricity to serve the state of Oklahoma.
Steve Higginbotham’s Junky Jalopy late for the Boiler Blowdown
Originally Posted March 2, 2012:
The first day I showed up at the Power plant to report to work as a new employee, it took me a little while to find the parking lot where I was supposed to park. There were construction people all over the place, large equipment being moved, and I had somehow turned my directions around 90 degrees when I came through the construction gate.
I started heading up to the coal yard before I told myself that the little green shack I had past back by the main plant was probably where I needed to go (I never recovered from my perception of which way was north. I always felt like west was north, so I constantly had to stop and tell myself that the coal yard was north).
So, having arrived in the parking lot about five minutes late, I was just in time to meet Steve Higginbotham the only other summer help during the summer of 1979. Well, there was one other guy, but he quickly joined a Brown and Root construction crew because he was a welder and they were getting paid a lot more than the $3.89 per hour the summer helps were blessed to receive.
So Higginbotham and I walked together into the main office that morning. He was about 35 years old with red hair, freckles and sort of reminded you of Margaret Thatcher only shorter with a more prominent forehead and wider chin and he had a Georgia accent.
He had worked as a Pinkerton guard at the plant before advancing to summer help. He explained it to me like this: “If I get my foot in the door by being a summer help, they will be more likely to hire me as a permanent employee.” (somehow, I began to think that this probably wasn’t the best strategy for Steve to take. I thought perhaps a surprise attack would be more effective, where they don’t know you at all when they hire you).
The company hired summer helps because there was a tax write-off for hiring college kids during the summer to give them a real life experience (I guess). Steve explained to me later that he really wasn’t going to college, but told them that he was going to go back to school to finish a degree so that they would hire him, but he really wasn’t going to do that.
He drove an old Ford Ranchero (which is what inspired the El Camino). It was all beat up, and had the manual gear shift on the steering column, to give you an idea of how old it was. Below is a picture of one in good condition. His car however had dents, rust, and an assortment of trash in the back, and it squeaked when it hit a pothole as the car bounced on the springs.
I didn’t own a car and had just borrowed my family’s car to drive to the plant that day, so when Steve asked me if I would like to ride with him to work each day I jumped at the opportunity. I told him where I lived and he said that he would be by to pick me up in the morning.
I am the kind of person that likes to arrive at work at least 10 or 15 minutes early, so I was getting a little anxious the next morning when Steve didn’t show up. Finally, when I was about ready to ask my parents if I could borrow the car again, his beat up old car came puttering down the street… It turned out that Steve was the kind of person that likes to show up at least 5 minutes late each day…. Something I was going to have to get used to that summer. This is an important point in the story because those 5 minutes on one particular morning made all the difference in my outlook on what it meant to be working at a “Power” plant.
First, let me tell you a little more about Steve Higginbotham, just so you can appreciate his unusual character the way that I did. As an 18 year old summer help, not having had my encounter with Ramblin’ Ann until later, where I learned the fine art of rambling (see the post: “Ed Shiever Trapped in a Confined Space with a Disciple of Ramblin’ Ann“), I was amazed by the way Steve Higginbotham could talk and chew gum or sunflower seeds at the same time — all the time — non-stop. His open mouth would move in a circular motion while chewing and talking.
From the time he picked me up in the morning to the 25 mile ride to the plant, and until I arrived home in the afternoon, Steve Higginbotham was talking about something to someone and chewing either sunflower seeds or gum the entire time. It wouldn’t have been so bad if I had been learning something, but I can’t think of one thing that he told me that was useful all summer. I think I paid him $15.00 each week for the privilege. Gas at the time was around 89 cents a gallon.
Twice each week we would sweep the entire maintenance shop from one end to the other. I would start going down one half, Usually the north side that has all the machine shop equipment, and Steve would start down the south side where the welders were. Invariably, he would catch an unsuspecting welder off his guard and start talking to him, and before you knew it, I had finished my side of the shop and was starting back the other way up the other side, where I would meet up with Steve and a half-dazed welder somewhere around the Welder’s lunch table, which was about 50 feet from the spot where Steve had started (I would say the shop is about 75 yards long) I didn’t mind, because I liked working and it felt good to look around at the clean floor and see that I had done something noticeable.
I had worked in a Hilton Inn restaurant as the night janitor when I was in High School, and the kitchen was almost as long as the maintenance shop. I would spend six hours each night sweeping and mopping the kitchen, and vacuuming the restaurant and bar. So, I always enjoyed sweeping the floor.
Mondays and Fridays were days where we would go to the soon-to-be park and pick up trash. The rest of the time I was able to work with the maintenance crews. For more information about picking up trash at the park, read the post: “Mud, Maggots and Motor Vehicles with Dee Ball“.
All the company employees at the power plant were fitted for a special set of earplugs that were made out of a Silly Putty looking material because there was going to be a “Boiler Blowdown” on Unit 1 (which was just finishing construction). I suppose that most people (except the old timers) at the plant today have not experienced a boiler blowdown like the one that is done on a new power plant, since a new base unit hadn’t been built in a long time.
We were told that when you hear the 2 minute warning make sure you put your earplugs in, because it is going to be real loud. We were reminded the day before to have our earplugs handy the following morning because that was when the blowdowns were going to start.
A boiler blowdown is when they run a big steam pipe right off of the high pressure section of the boiler and point it out off the side of the boiler and after they have built up the pressure as high as they can go without blowing the place apart, they flop open the valve and the steam is released quickly blowing out any unwanted material from the steam tubes, such as welding rods, tin cans, shoes, lunch boxes, a lost construction foreman, or anything else that was accidentally left in the steam pipes when they were assembled.
I remember someone saying that they had a come-along go flying out of one once during a blowdown. The first blowdown was the loudest, and then after that they were slightly less forceful each time.
The next morning on the way to the plant, I could see steam shooting out of the boiler from about 10 miles away. As we pulled into the parking lot, the steam was shooting out about 100 yards from the big pipe on the side of the boiler creating a very loud rumbling sound that made your body shake all over. This is exactly how I remember what happened next…..
I climbed out of the car and looked up at the large plume of steam shooting out of the boiler and I said to Steve, “Well, that’s pretty loud, but it’s not THAT loud!” Just at the exact moment that I finished that sentence, the ground started to shake, and my lunch box and hardhat went flying as my hands went to my head to cover my ears!
I hit the ground and rolled sideways to see that the plume of steam that had been blowing out of the boiler had grown into a huge white roaring dragon about 500 yards long as it reached directly over my head to the point where the condenser discharges water back into the lake behind me! The sound was so loud my whole body was shaking from the force, as we were directly in line with the steam pipe. It continued for about a minute or less and then abruptly shutdown back to the much smaller quieter plume of steam that had been there before.
I stood up, but my legs were all wobbly. I picked up my hard hat and lunch box and wobbled my way into the maintenance shop. My ears were ringing and I remember that I couldn’t hear very good and I was pretty upset about my possible loss of hearing.
Then I wondered to myself why I hadn’t heard the two minute warning, and in my muted state I looked around at the mechanics standing around and my eyes settled on one person who was chewing on sunflower seeds or gum, and was talking to someone, though I couldn’t hear his voice — and I knew why! I couldn’t hear the 2 minute warning because we were 5 minutes late getting to work! We were always 5 minutes late!
This bummed me out the rest of the day. As the day went by my hearing was returning, and by the time we were heading home, I could hear Higginbotham talking very clearly all the way to the house. Maybe this would have been a good time for the earplugs.
That night as I lay in bed, I could hear the boiler blowdown continuing 25 miles away every half hour or so. I thought about how much power it took to create that much force. It gave me a great respect for the power harnessed in the power plant and how it takes all that power and turns the majority of it into electricity to serve the state of Oklahoma.
Power Plant Invocations and Imitations of Sonny Karcher
Originally Posted on June 16, 2012:
I have mentioned before that Sonny Karcher was one of the first Power Plant Men that taught me how to work my way up the ladder of Power Plant Ingenuity (In the post titled, In Memory of Sonny Karcher A True Power Plant Man). I used to come home from work after Steve Higginbotham dropped me off at the duplex where we were living at the time (see the post Steve Higginbotham and His Junky Jalopy late for the Boiler Blowdown), and my family couldn’t wait to hear what Sonny Karcher had said or done that day.
Soon after I had arrived at the plant one day, after coming back from the coal yard, Sonny had just dropped me off at the front of the Maintenance shop where I was going to the tool room to get some tools for something we were going to do. Sonny was going to drive around behind the tool room in a yellow Cushman cart to pick up some larger equipment, and I was going to meet him there.
As he was backing out of the shop he suddenly made a motion with his left hand. To me it looked like he was making the movement that someone would make if they were taking the lid off of a jar. I thought this meant that he wanted me to do something, but I couldn’t figure out what it was.
Various things went through my head, such as, I should get something to help remove lids from barrels. Or I needed to look inside of a jar to find one of the parts I was going to pick up. Nothing made much sense to me, so I waved for him to come back.
When he did, I asked him what he wanted me to do. He asked me what I meant. I told him that when he made that motion to open a jar, I couldn’t figure out what he wanted. So he told me. “I was just waving goodbye.”
He gave me a big smile and backed out of the shop again. Each time Sonny Karcher waved goodbye, he used a different motion with his hand. Sometimes he would look like he was twirling something on his finger. Sometimes it seemed like he was trying to get something sticky off of his fingers. Sometimes he just drew circles in the air with a couple of fingers. Other times he looked like he was giving an awkward kind of salute. Sonny made an art out of simple things like a wave goodbye.
That first summer it seemed like everyone was always munching on Sunflower seeds. There were bags of sunflower seeds everywhere you looked. Sonny already looked somewhat like a chipmunk with puffy round cheeks that formed from years of wearing a grin on his face. They were extra prominent when his cheeks were full of sunflower seeds. These were seeds still in their shells.
So, it was normal to see someone take a step back while standing around talking, turn their head and drop a few sunflower seed shells from their mouth into the floor drains that were spaced evenly across the maintenance shop floor. There came a time when those drains had to be cleaned out because it seemed that every drain was packed solid full of sunflower seed shells.
Sunflowers weren’t the only items found in the drains, since chewing (or dipping) tobacco (such as Skoal) was used by a lot of the men in the Power Plant.
Cleaning out a drain full of sunflower seeds, dipping tobacco and spit was a job that might cause a lot of people to gag, and I know I had to fight it back at the time. Most of the time I felt like I was having too much fun to get paid for working at the plant, but when it came time for cleaning out those drains, I felt like I was really working very hard for the $3.89 an hour that I was getting paid my first summer (1979) as a summer help.
But anyway, back to Sonny. I remember one evening when I came home after working with Sonny during the day, and we were sitting around the dinner table eating supper when my dad said something surprising. I don’t remember exactly what he said, but I remember what my response was. It came out before I thought what I was saying, and I said it with the same surprised smile Sonny would have. I replied, “Well S–t the bed!” With a heavy emphasis on each word.
That was a common phrase that Sonny used, and it was his response to anything surprising. Needless to say, I don’t normally use four letter words that have to be edited out of a post. It was just the matter of fact way that Sonny would use that phrase that made it seem all right to say at the time. If I remember correctly, both my mom and my dad stared at me for a second in disbelief, then broke out laughing as they had never heard that particular phrase. It was kind of like hearing “…Bless his heart” for the first time when used following an obvious insult.
In the year 1990 the Power Plant had a program that they called, “We’ve Got the Power”. I will talk more about this in a later post, so I will just say that it was a program where we broke up into teams and tried to find ways to save the company money. But long before “We’ve Got the Power”, there was Sonny Karcher. He was often trying to figure out how we could make electricity cheaper, or even come up with other ways of making a profit.
One day Sonny asked me this, “Kev, your smart because you learn things from all those books at school so tell me this… someone said the other day that diamonds are made out of coal. Is that true?” I told him it was. Then he said, “Well, what if we had one of those big dirt movers full of coal drive over some coal a bunch of times, would we be able to make diamonds?”
I told him that wouldn’t work because it takes a lot more pressure to make a diamond. So, he asked me if it would work if we put some coal on the railroad track and we let an entire train full of coal run over it. Would it make a diamond then? I assured him that even that wouldn’t make a diamond. He accepted it and just said, “Well, it’s too bad since we have that big pile of coal there, we ought to be able to come up with some way of turning them into diamonds.
Another time when we were cleaning out the fish baskets at the intake (a job as smelly as it sounds) next to the 4 big intake pumps. These are the pumps that pump around 189,000 gallons of water per minute each. Sonny told me how big those pumps were and how much water they pumped. Then he said, “You know, that entire boiler is there just to make steam to turn the turbine to make electricity. It seems to me that we could just take these four pumps and have them pump water through the turbine and have it turn the turbines, then we wouldn’t need those big boilers. Why don’t we do something like that?” I assured Sonny that we would never be able to make enough electricity to make up for the electricity it took to turn the pumps that were pumping the water. He shook his head and said that it just seemed to him that those pumps could turn that turbine pretty fast.
One day I watched as Sonny watched another Power Plant man walk into the shop with a new type of lunch box. It was an Igloo Little Playmate. Sonny made a comment about how neat this guy’s new lunch box was. It was a new design at the time.
Sonny immediately went out and bought one. The next week he came to work with his shiny new Little Playmate lunch box. I admit. I went and bought one myself a few weeks later. But this was the beginning of a trend that I noticed with Sonny. I began to notice that Sonny seemed to pick one item from each of the people he admired, and went and bought one for himself. Or he would pick up a phrase that someone else would say, and would start using that.
At first I thought it might just be a coincidence, so I started to test my hypothesis. When I would see something new that Sonny brought to work, I would look around to see who else had one of those, and sure enough. Someone close by would have one. Then I would hear Sonny talk a certain way. His accent would change and he would say something like he was imitating someone else, and usually I could tell right away who talked like that and knew that Sonny had borrowed that phrase from that person.
Some may think that this would be annoying, but I think with Sonny it was an act of endearment. It was his way of connecting with those people that he admired. Sonny had a small yellow orange Ford truck and I figured that someone else must have a truck like that, so I started looking all around for one like it. It took me a couple of weeks, but one morning while we were carpooling our way to the power plant, we came up behind the same kind of truck that Sonny had on its way to the plant. It was green instead of yellow, but it was undoubtedly the same model of truck. It was owned by Ken Reece, who was the manager over the tool room and warehouse.
Sonny imitated a voice that had me puzzled for a while. I had checked out all the Power Plant Men around trying to figure out who Sonny was imitating. Every once in a while Sonny would change his way of talking when he was making a point where he would let his lower lip come forward and work its way left and right as he talked, and he would close one eye more than the other and talk in a strange sort of a southern drawl. I just knew he was imitating someone because it was so different than just the regular Sonny.
Finally, one day when I was walking through the shop I heard someone in the welding area talking just like Sonny would talk when he used that voice. There was no mistake. That had to be the person. I could hear every inflection in his voice and it had to be the voice that Sonny was imitating because it had been much more honed and refined to give just the right effect. So, I changed the course I was travelling so that I could make my way around to the welders to see who it was that was talking like that.
There in the middle of the welding shop was a heavier set man standing in the middle of a group of welders telling a story. Everyone was listening to him quietly just as if it was story time at the library. So, I stopped and watched. This man wasn’t wearing an Electric Company hard hat. He was wearing a Brown and Root hard hat, which indicated that he worked for the construction company that was building the plant.
This guy was undoubtedly a master storyteller. When it came to the climactic part of the story, the bottom of his mouth would stick out with his lip moving left and right and left again, and one eye was partially closed to show the intensity of the situation and the drawl would intensify. Finally. I had found the man that Sonny Karcher had admired enough to take one of his favorite traits and connect it to himself. I could see why Sonny admired him so much. He had everyone within listening distance captivated by his story.
This Brown and Root hand soon became an employee of the Electric Company within a couple of weeks after I left at the end of the summer (on September 9, 1979). This heavier set person was still working at the plant when I first posted this story last year, but has since retired. He was one of this country’s leading Turbine mechanics and he can still tell a story like no one else. He is no longer as heavy. He is rather thin in comparison. He improved his health after realizing that if he really loved his family, he needed to take better care of himself.
I consider this True Power Plant Man, Ray Eberle, to be a dear friend of mine. I have never met anyone that looked more like my own grandfather than Ray. Not that he was that much older. No. He looked almost exactly like my grandfather looked when he was Ray’s age. There was no nicer man than my dad’s dad, and there is no nicer Power Plant Man than Ray Eberle.
Comments from the re-post:
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It’s both amusing, and comforting to know the same things happen at power plants everywhere, we went through a “sunflower seed phase” which plugged the drains & the plant finally came up with a “NO MORE SUNFLOWER SEEDS” rule!
Steve Higginbotham’s Junky Jalopy late for the Boiler Blowdown
Originally Posted March 2, 2012:
The first day I showed up at the Power plant to report to work as a new employee, it took me a little while to find the parking lot where I was supposed to park. There were construction people all over the place, large equipment being moved, and I had somehow turned my directions around 90 degrees when I came through the construction gate. I started heading up to the coal yard before I told myself that the little green shack I had past back by the main plant was probably where I needed to go (I never recovered from my perception of which way was north. I always felt like west was north, so I constantly had to stop and tell myself that the coal yard was north).
So, having arrived in the parking lot about five minutes late, I was just in time to meet Steve Higginbotham the only other summer help during the summer of 1979. Well, there was one other guy, but he quickly joined a Brown and Root construction crew because he was a welder and they were getting paid a lot more than the $3.89 per hour the summer helps were blessed to receive.
So Higginbotham and I walked together into the main office that morning. He was about 35 years old with red hair, freckles and sort of reminded you of Margaret Thatcher only shorter with a more prominent forehead and wider chin and he had a Georgia accent.
He had worked as a Pinkerton guard at the plant before advancing to summer help. He explained it to me like this: “If I get my foot in the door by being a summer help, they will be more likely to hire me as a permanent employee.” (somehow, I began to think that this probably wasn’t the best strategy for Steve to take. I thought perhaps a surprise attack would be more effective, where they don’t know you at all when they hire you).
The company hired summer helps because there was a tax write-off for hiring college kids during the summer to give them a real life experience (I guess). Steve explained to me later that he really wasn’t going to college, but told them that he was going to go back to school to finish a degree so that they would hire him, but he really wasn’t going to do that.
He drove an old Ford Ranchero (which is what inspired the El Camino). It was all beat up, and had the manual gear shift on the steering column, to give you an idea of how old it was. Below is a picture of one in good condition. His car however had dents, rust, and an assortment of trash in the back, and it squeaked when it hit a pothole as the car bounced on the springs.
I didn’t own a car and had just borrowed my family’s car to drive to the plant that day, so when Steve asked me if I would like to ride with him to work each day I jumped at the opportunity. I told him where I lived and he said that he would be by to pick me up in the morning.
I am the kind of person that likes to arrive at work at least 10 or 15 minutes early, so I was getting a little anxious the next morning when Steve didn’t show up. Finally, when I was about ready to ask my parents if I could borrow the car again, his beat up old car came puttering down the street… It turned out that Steve was the kind of person that likes to show up at least 5 minutes late each day…. Something I was going to have to get used to that summer. This is an important point in the story because those 5 minutes on one particular morning made all the difference in my outlook on what it meant to be working at a “Power” plant.
First, let me tell you a little more about Steve Higginbotham, just so you can appreciate his unusual character the way that I did. As an 18 year old summer help, not having had my encounter with Ramblin’ Ann until later, where I learned the fine art of rambling (see the post: “Ed Shiever Trapped in a Confined Space with a Disciple of Ramblin’ Ann“), I was amazed by the way Steve Higginbotham could talk and chew gum or sunflower seeds at the same time — all the time — non-stop. His open mouth would move in a circular motion while chewing and talking.
From the time he picked me up in the morning to the 25 mile ride to the plant, and until I arrived home in the afternoon, Steve Higginbotham was talking about something to someone and chewing either sunflower seeds or gum the entire time. It wouldn’t have been so bad if I had been learning something, but I can’t think of one thing that he told me that was useful all summer. I think I paid him $15.00 each week for the privilege. Gas at the time was around 89 cents a gallon.
Twice each week we would sweep the entire maintenance shop from one end to the other. I would start going down one half, Usually the north side that has all the machine shop equipment, and Steve would start down the south side where the welders were. Invariably, he would catch an unsuspecting welder off his guard and start talking to him, and before you knew it, I had finished my side of the shop and was starting back the other way up the other side, where I would meet up with Steve and a half-dazed welder somewhere around the Welder’s lunch table, which was about 50 feet from the spot where Steve had started (I would say the shop is about 75 yards long) I didn’t mind, because I liked working and it felt good to look around at the clean floor and see that I had done something noticeable.
I had worked in a Hilton Inn restaurant as the night janitor when I was in High School, and the kitchen was almost as long as the maintenance shop. I would spend six hours each night sweeping and mopping the kitchen, and vacuuming the restaurant and bar. So, I always enjoyed sweeping the floor.
Mondays and Fridays were days where we would go to the soon-to-be park and pick up trash. The rest of the time I was able to work with the maintenance crews. For more information about picking up trash at the park, read the post: “Mud, Maggots and Motor Vehicles with Dee Ball“.
All the company employees at the power plant were fitted for a special set of earplugs that were made out of a Silly Putty looking material because there was going to be a “Boiler Blowdown” on Unit 1 (which was just finishing construction). I suppose that most people (except the old timers) at the plant today have not experienced a boiler blowdown like the one that is done on a new power plant, since a new base unit hadn’t been built in a long time. We were told that when you hear the 2 minute warning make sure you put your earplugs in, because it is going to be real loud. We were reminded the day before to have our earplugs handy the following morning because that was when the blowdowns were going to start.
A boiler blowdown is when they run a big steam pipe right off of the high pressure section of the boiler and point it out off the side of the boiler and after they have built up the pressure as high as they can go without blowing the place apart, they flop open the valve and the steam is released quickly blowing out any unwanted material from the steam tubes, such as welding rods, tin cans, shoes, lunch boxes, a lost construction foreman, or anything else that was accidentally left in the steam pipes when they were assembled. I remember someone saying that they had a come-along go flying out of one once during a blowdown. The first blowdown was the loudest, and then after that they were slightly less forceful each time.
The next morning on the way to the plant, I could see steam shooting out of the boiler from about 10 miles away. As we pulled into the parking lot, the steam was shooting out about 100 yards from the big pipe on the side of the boiler creating a very loud rumbling sound that made your body shake all over. This is exactly how I remember what happened next…..
I climbed out of the car and looked up at the large plume of steam shooting out of the boiler and I said to Steve, “Well, that’s pretty loud, but it’s not THAT loud!” Just at the exact moment that I finished that sentence, the ground started to shake, and my lunch box and hardhat went flying as my hands went to my head to cover my ears!
I hit the ground and rolled sideways to see that the plume of steam that had been blowing out of the boiler had grown into a huge white roaring demon about 500 yards long as it reached directly over my head to the point where the condenser discharges water back into the lake behind me! The sound was so loud my whole body was shaking from the force, as we were directly in line with the steam pipe. It continued for about a minute or less and then abruptly shutdown back to the much smaller quieter plume of steam that had been there before.
I stood up, but my legs were all wobbly. I picked up my hard hat and lunch box and wobbled my way into the maintenance shop. My ears were ringing and I remember that I couldn’t hear very good and I was pretty upset about my possible loss of hearing.
Then I wondered to myself why I hadn’t heard the two minute warning, and in my muted state I looked around at the mechanics standing around and my eyes settled on one person who was chewing on sunflower seeds or gum, and was talking to someone, though I couldn’t hear his voice — and I knew why! I couldn’t hear the 2 minute warning because we were 5 minutes late getting to work! We were always 5 minutes late!
This bummed me out the rest of the day. As the day went by my hearing was returning, and by the time we were heading home, I could hear Higginbotham talking very clearly all the way to the house. Maybe this would have been a good time for the earplugs.
That night as I lay in bed, I could hear the boiler blowdown continuing 25 miles away every half hour or so. I thought about how much power it took to create that much force. It gave me a great respect for the power harnessed in the power plant and how it takes all that power and turns the majority of it into electricity to serve the state of Oklahoma.
Power Plant Invocations and Imitations of Sonny Karcher
Originally Posted on June 16, 2012:
I have mentioned before that Sonny Karcher was one of the first Power Plant Men that taught me how to work my way up the ladder of Power Plant Ingenuity (In the post titled, In Memory of Sonny Karcher A True Power Plant Man). I used to come home from work after Steve Higginbotham dropped me off at the duplex where we were living at the time, and my family couldn’t wait to hear what Sonny Karcher had said or done that day.
Soon after I had arrived at the plant one day, after coming back from the coal yard, Sonny had just dropped me off at the front of the Maintenance shop where I was going to the tool room to get some tools for something we were going to work on. Sonny was going to drive around behind the tool room in a yellow Cushman cart to pick up some larger equipment, and I was going to meet him there.
As he was backing out of the shop he suddenly made a motion with his left hand. To me it looked like he was making the movement that someone would make if they were taking the lid off of a jar. I thought this meant that he wanted me to do something, but I couldn’t figure out what it was.
Various things went through my head, such as, I should get something to help remove lids from barrels. Or I needed to look inside of a jar to find one of the parts I was going to pick up. Nothing made much sense to me, so I waved for him to come back.
When he did, I asked him what he wanted me to do. He asked me what I meant. I told him that when he made that motion to open a jar, I couldn’t figure out what he wanted. So he told me. “I was just waving goodbye.”
He gave me a big smile and backed out of the shop again. Each time Sonny Karcher waved goodbye, he used a different motion with his hand. Sometimes he would look like he was twirling something on his finger. Sometimes it seemed like he was trying to get something sticky off of his fingers. Sometimes he just drew circles in the air with a couple of fingers. Other times he looked like he was giving an awkward kind of salute. Sonny made an art out of simple things like a wave goodbye.
That first summer it seemed like everyone was always munching on Sunflower seeds. There were bags of sunflower seeds everywhere you looked. Sonny already looked somewhat like a chipmunk with puffy round cheeks that formed from years of wearing a grin on his face. They were extra prominent when his cheeks were full of sunflower seeds. These were seeds still in their shells.
So, it was normal to see someone take a step back while standing around talking, turn their head and drop a few sunflower seed shells from their mouth into the floor drains that were spaced evenly across the maintenance shop floor. There came a time when those drains had to be cleaned out because it seemed that every drain was packed solid full of sunflower seed shells.
Sunflowers weren’t the only items found in the drains, since chewing (or dipping) tobacco (such as Skoal) was used by a lot of the men in the Power Plant.
Cleaning out a drain full of sunflower seeds, dipping tobacco and spit was a job that might cause a lot of people to gag, and I know I had to fight it back at the time. Most of the time I felt like I was having too much fun to get paid for working at the plant, but when it came time for cleaning out those drains, I felt like I was really working very hard for the $3.89 an hour that I was getting paid my first summer (1979) as a summer help.
But anyway, back to Sonny. I remember one evening when I came home after working with Sonny during the day, and we were sitting around the dinner table eating supper when my dad said something surprising. I don’t remember exactly what he said, but I remember what my response was. It came out before I thought what I was saying, and I said it with the same surprised smile Sonny would have. I replied, “Well S–t the bed!” With a heavy emphasis on each word.
That was a common phrase that Sonny used, and it was his response to anything surprising. Needless to say, I don’t normally use four letter words that have to be edited out of a post. It was just the matter of fact way that Sonny would use that phrase that made it seem all right to say at the time. If I remember correctly, both my mom and my dad stared at me for a second in disbelief, then broke out laughing as they had never heard that particular phrase. It was kind of like hearing “…Bless his heart” for the first time when used following an obvious insult.
In the year 1990 the Power Plant had a program that they called, “We’ve Got the Power”. I will talk more about this in a later post, so I will just say that it was a program where we broke up into teams and tried to find ways to save the company money. But long before “We’ve Got the Power”, there was Sonny Karcher. He was often trying to figure out how we could make electricity cheaper, or even come up with other ways of making a profit.
One day Sonny asked me this, “Kev, your smart because you learn things from all those books at school so tell me this… someone said the other day that diamonds are made out of coal. Is that true?” I told him it was. Then he said, “Well, what if we had one of those big dirt movers full of coal drive over some coal a bunch of times, would we be able to make diamonds?”
I told him that wouldn’t work because it takes a lot more pressure to make a diamond. So, he asked me if it would work if we put some coal on the railroad track and we let an entire train full of coal run over it. Would it make a diamond then? I assured him that even that wouldn’t make a diamond. He accepted it and just said, “Well, it’s too bad since we have that big pile of coal there, we ought to be able to come up with some way of making them into diamonds.
Another time when we were cleaning out the fish baskets at the intake (a job as smelly as it sounds) next to the 4 big intake pumps. These are the pumps that pump around 189,000 gallons of water per minute each. Sonny told me how big those pumps were and how much water they pumped. Then he said, “You know, that entire boiler is there just to make steam to turn the turbine to make electricity. It seems to me that we could just take these four pumps and have them pump water through the turbine and have it turn the turbines, then we wouldn’t need those big boilers. Why don’t we do something like that?” I assured Sonny that we would never be able to make enough electricity to make up for the electricity it took to turn the pumps that were pumping the water. He shook his head and said that it just seemed to him that those pumps could turn that turbine pretty fast.
One day I watched as Sonny watched another Power Plant man walk into the shop with a new type of lunch box. It was an Igloo Little Playmate. Sonny made a comment about how neat this guy’s new lunch box was. It was a new design at the time.
Sonny immediately went out and bought one. The next week he came to work with his shiny new Little Playmate lunch box. I admit. I went and bought one myself a few weeks later. But this was the beginning of a trend that I noticed with Sonny. I began to notice that Sonny seemed to pick one item from each of the people he admired, and went and bought one for himself. Or he would pick up a phrase that someone else would say, and would start using that.
At first I thought it might just be a coincidence, so I started to test my hypothesis. When I would see something new that Sonny brought to work, I would look around to see who else had one of those, and sure enough. Someone close by would have one. Then I would hear Sonny talk a certain way. His accent would change and he would say something like he was imitating someone else, and usually I could tell right away who talked like that and knew that Sonny had borrowed that phrase from that person.
Some may think that this would be annoying, but I think with Sonny it was an act of endearment. It was his way of connecting with those people that he admired. Sonny had a small yellow orange Ford truck and I figured that someone else must have a truck like that, so I started looking all around for one like it. It took me a couple of weeks, but one morning while we were carpooling our way to the power plant, we came up behind the same kind of truck that Sonny had on its way to the plant. It was green instead of yellow, but it was undoubtedly the same model of truck. It was owned by Ken Reece, who was the manager over the tool room and warehouse.
Sonny imitated a voice that had me puzzled for a while. I had checked out all the Power Plant Men around trying to figure out who Sonny was imitating. Every once in a while Sonny would change his way of talking when he was making a point where he would let his lower lip come forward and work its way left and right as he talked, and he would close one eye more than the other and talk in a strange sort of a southern drawl. I just knew he was imitating someone because it was so different than just the regular Sonny.
Finally, one day when I was walking through the shop I heard someone in the welding area talking just like Sonny would talk when he used that voice. There was no mistake. That had to be the person. I could hear every inflection in his voice and it had to be the voice that Sonny was imitating because it had been much more honed and refined to give just the right effect. So, I changed the course I was travelling so that I could make my way around to the welders to see who it was that was talking like that.
There in the middle of the welding shop was a heavier set man standing in the middle of a group of welders telling a story. Everyone was listening to him quietly just as if it was story time at the library. So, I stopped and watched. This man wasn’t wearing an Electric Company hard hat. He was wearing a Brown and Root hard hat, which indicated that he worked for the construction company that was building the plant.
This guy was undoubtedly a master storyteller. When it came to the climactic part of the story, the bottom of his mouth would stick out with his lip moving left and right and left again, and one eye was partially closed to show the intensity of the situation and the drawl would intensify. Finally. I had found the man that Sonny Karcher had admired enough to take one of his favorite traits and connect it to himself. I could see why Sonny admired him so much. He had everyone within listening distance captivated by his story.
This Brown and Root hand soon became an employee of the Electric Company within a couple of weeks after I left at the end of the summer (on September 9, 1979). This heavier set person was still working at the plant when I first posted this story last year, but has since retired. He was one of this country’s leading Turbine mechanics and he can still tell a story like no one else. He is no longer as heavy. He is rather thin in comparison. He improved his health after realizing that if he really loved his family, he needed to take better care of himself.
I consider this True Power Plant Man, Ray Eberle, to be a dear friend of mine. I have never met anyone that looked more like my own grandfather than Ray. Not that he was that much older. No. He looked almost exactly like my grandfather looked when he was Ray’s age. There was no nicer man than my dad’s dad, and there is no nicer Power Plant Man than Ray Eberle.
Comments from the re-post:
-
The Janitors at Seminole showed me how the PPM (Power Plant Men) were spitting their tobacco juice inside I-beam webs, in tight corners, and other hard to clean spots. They asked me to put out a memo asking the spitters to just spit out in the middle of the floor so they could clean it up much easier, which I did. I can’t remember for sure, but it seems like the puddles of stinky gross slime around the Plant tailed off for a while.
Good story, Kevin. I hadn’t thought about Ray Eberle for a long time. He was a super turbine man I always enjoyed being around. I just remember his competence and his positive attitude.
-
It’s both amusing, and comforting to know the same things happen at power plants everywhere, we went through a “sunflower seed phase” which plugged the drains & the plant finally came up with a “NO MORE SUNFLOWER SEEDS” rule!
Power Plant Invocations and Imitations of Sonny Karcher
Originally Posted on June 16, 2012:
I have mentioned before that Sonny Karcher was one of the first Power Plant Men that taught me how to work my way up the ladder of Power Plant Ingenuity (In the post titled, In Memory of Sonny Karcher A True Power Plant Man). I used to come home from work after Steve Higginbotham dropped me off at the duplex where we were living at the time, and my family couldn’t wait to hear what Sonny Karcher had said or done that day.
Soon after I had arrived at the plant one day, after coming back from the coal yard, Sonny had just dropped me off at the front of the Maintenance shop where I was going to the tool room to get some tools for something we were going to work on. Sonny was going to drive around behind the tool room in a yellow Cushman cart to pick up some larger equipment, and I was going to meet him there.
As he was backing out of the shop he suddenly made a motion with his left hand. To me it looked like he was making the movement that someone would make if they were taking the lid off of a jar. I thought this meant that he wanted me to do something, but I couldn’t figure out what it was.
Various things went through my head, such as, I should get something to help remove lids from barrels. Or I needed to look inside of a jar to find one of the parts I was going to pick up. Nothing made much sense to me, so I waved for him to come back.
When he did, I asked him what he wanted me to do. He asked me what I meant. I told him that when he made that motion to open a jar, I couldn’t figure out what he wanted. So he told me. “I was just waving goodbye.”
He gave me a big smile and backed out of the shop again. Each time Sonny Karcher waved goodbye, he used a different motion with his hand. Sometimes he would look like he was twirling something on his finger. Sometimes it seemed like he was trying to get something sticky off of his fingers. Sometimes he just drew circles in the air with a couple of fingers. Other times he looked like he was giving an awkward kind of salute. Sonny made an art out of simple things like a wave goodbye.
That first summer it seemed like everyone was always munching on Sunflower seeds. There were bags of sunflower seeds everywhere you looked. Sonny already looked somewhat like a chipmunk with puffy round cheeks that formed from years of wearing a grin on his face. They were extra prominent when his cheeks were full of sunflower seeds. These were seeds still in their shells.
So, it was normal to see someone take a step back while standing around talking, turn their head and drop a few sunflower seed shells from their mouth into the floor drains that were spaced evenly across the maintenance shop floor. There came a time when those drains had to be cleaned out because it seemed that every drain was packed solid full of sunflower seed shells.
Sunflowers weren’t the only items found in the drains, since chewing (or dipping) tobacco (such as Skoal) was used by a lot of the men in the Power Plant.
Cleaning out a drain full of sunflower seeds, dipping tobacco and spit was a job that might cause a lot of people to gag, and I know I had to fight it back at the time. Most of the time I felt like I was having too much fun to get paid for working at the plant, but when it came time for cleaning out those drains, I felt like I was really working very hard for the $3.89 an hour that I was getting paid my first summer (1979) as a summer help.
But anyway, back to Sonny. I remember one evening when I came home after working with Sonny during the day, and we were sitting around the dinner table eating supper when my dad said something surprising. I don’t remember exactly what he said, but I remember what my response was. It came out before I thought what I was saying, and I said it with the same surprised smile Sonny would have. I replied, “Well S–t the bed!” With a heavy emphasis on each word.
That was a common phrase that Sonny used, and it was his response to anything surprising. Needless to say, I don’t normally use four letter words that have to be edited out of a post. It was just the matter of fact way that Sonny would use that phrase that made it seem all right to say at the time. If I remember correctly, both my mom and my dad stared at me for a second in disbelief, then broke out laughing as they had never heard that particular phrase. It was kind of like hearing “…Bless his heart” for the first time when used following an obvious insult.
In the year 1990 the Power Plant had a program that they called, “We’ve Got the Power”. I will talk more about this in a later post, so I will just say that it was a program where we broke up into teams and tried to find ways to save the company money. But long before “We’ve Got the Power”, there was Sonny Karcher. He was often trying to figure out how we could make electricity cheaper, or even come up with other ways of making a profit.
One day Sonny asked me this, “Kev, your smart because you learn things from all those books at school so tell me this… someone said the other day that diamonds are made out of coal. Is that true?” I told him it was. Then he said, “Well, what if we had one of those big dirt movers full of coal drive over some coal a bunch of times, would we be able to make diamonds?”
I told him that wouldn’t work because it takes a lot more pressure to make a diamond. So, he asked me if it would work if we put some coal on the railroad track and we let an entire train full of coal run over it. Would it make a diamond then? I assured him that even that wouldn’t make a diamond. He accepted it and just said, “Well, it’s too bad since we have that big pile of coal there, we ought to be able to come up with some way of making them into diamonds.
Another time when we were cleaning out the fish baskets at the intake (a job as smelly as it sounds) next to the 4 big intake pumps. These are the pumps that pump around 189,000 gallons of water per minute each. Sonny told me how big those pumps were and how much water they pumped. Then he said, “You know, that entire boiler is there just to make steam to turn the turbine to make electricity. It seems to me that we could just take these four pumps and have them pump water through the turbine and have it turn the turbines, then we wouldn’t need those big boilers. Why don’t we do something like that?” I assured Sonny that we would never be able to make enough electricity to make up for the electricity it took to turn the pumps that were pumping the water. He shook his head and said that it just seemed to him that those pumps could turn that turbine pretty fast.
One day I watched as Sonny watched another Power Plant man walk into the shop with a new type of lunch box. It was an Igloo Little Playmate.
Sonny immediately went out and bought one. The next week he came to work with his shiny new Little Playmate lunch box. I admit. I went and bought one myself a few weeks later. But this was the beginning of a trend that I noticed with Sonny. I began to notice that Sonny seemed to pick one item from each of the people he admired, and went and bought one for himself. Or he would pick up a phrase that someone else would say, and would start using that.
At first I thought it might just be a coincidence, so I started to test my hypothesis. When I would see something new that Sonny brought to work, I would look around to see who else had one of those, and sure enough. Someone close by would have one. Then I would hear Sonny talk a certain way. His accent would change and he would say something like he was imitating someone else, and usually I could tell right away who talked like that and knew that Sonny had borrowed that phrase from that person.
Some may think that this would be annoying, but I think with Sonny it was an act of endearment. It was his way of connecting with those people that he admired. Sonny had a small yellow orange Ford truck and I figured that someone else must have a truck like that, so I started looking all around for one like it. It took me a couple of weeks, but one morning while we were carpooling our way to the power plant, we came up behind the same kind of truck that Sonny had on its way to the plant. It was green instead of yellow, but it was undoubtedly the same model of truck. It was owned by Ken Reece, who was the manager over the tool room and warehouse.
Sonny imitated a voice that had me puzzled for a while. I had checked out all the Power Plant Men around trying to figure out who Sonny was imitating. Every once in a while Sonny would change his way of talking when he was making a point where he would let his lower lip come forward and work its way left and right as he talked, and he would close one eye more than the other and talk in a strange sort of a southern drawl. I just knew he was imitating someone because it was so different than just the regular Sonny.
Finally, one day when I was walking through the shop I heard someone in the welding area talking just like Sonny would talk when he used that voice. There was no mistake. That had to be the person. I could hear every inflection in his voice and it had to be the voice that Sonny was imitating because it had been much more honed and refined to give just the right effect. So, I changed the course I was travelling so that I could make my way around to the welders to see who it was that was talking like that.
There in the middle of the welding shop was a heavier set man standing in the middle of a group of welders telling a story. Everyone was listening to him quietly just as if it was story time at the library. So, I stopped and watched. This man wasn’t wearing an Electric Company hard hat. He was wearing a Brown and Root hard hat, which indicated that he worked for the construction company that was building the plant.
This guy was undoubtedly a master storyteller. When it came to the climactic part of the story, the bottom of his mouth would stick out with his lip moving left and right and left again, and one eye was partially closed to show the intensity of the situation and the drawl would intensify. Finally. I had found the man that Sonny Karcher had admired enough to take one of his favorite traits and connect it to himself. I could see why Sonny admired him so much. He had everyone within listening distance captivated by his story.
This Brown and Root hand soon became an employee of the Electric Company within a couple of weeks after I left at the end of the summer (on September 9, 1979). This heavier set person was still working at the plant when I first posted this story last year, but has since retired. He was one of this country’s leading Turbine mechanics and he can still tell a story like no one else. He is no longer as heavy. He is rather thin in comparison. He improved his health after realizing that if he really loved his family, he needed to take better care of himself.
I consider this True Power Plant Man, Ray Eberle, to be a dear friend of mine. I have never met anyone that looked more like my own grandfather than Ray. Not that he was that much older. No. He looked almost exactly like my grandfather looked when he was Ray’s age. There was no nicer man than my dad’s dad, and there is no nicer Power Plant Man than Ray Eberle.
Comments from the re-post:
-
The Janitors at Seminole showed me how the PPM (Power Plant Men) were spitting their tobacco juice inside I-beam webs, in tight corners, and other hard to clean spots. They asked me to put out a memo asking the spitters to just spit out in the middle of the floor so they could clean it up much easier, which I did. I can’t remember for sure, but it seems like the puddles of stinky gross slime around the Plant tailed off for a while.
Good story, Kevin. I hadn’t thought about Ray Eberle for a long time. He was a super turbine man I always enjoyed being around. I just remember his competence and his positive attitude.
-
It’s both amusing, and comforting to know the same things happen at powerplants everywhere, we went through a “sunflower seed phase” which plugged the drains & the plant finally came up with a “NO MORE SUNFLOWER SEEDS” rule!
Steve Higginbotham’s Junky Jalopy late for the Boiler Blowdown
Originally Posted March 2, 2012:
The first day I showed up at the Power plant to report to work as a new employee, it took me a little while to find the parking lot where I was supposed to park. There were construction people all over the place, large equipment being moved, and I had somehow turned my directions around 90 degrees when I came through the construction gate, so that I started heading up to the coal yard before I told myself that the little green shack I had past back by the main plant was probably where I needed to go (I never recovered from my perception of which way was north. I always felt like west was north, so I constantly had to stop and tell myself that the coal yard was north). So, having arrived in the parking lot about five minutes late, I was just in time to meet Steve Higginbotham the only other summer help during the summer of 1979. Well, there was one other guy, but he quickly joined a Brown and Root construction crew because he was a welder and they were getting paid a lot more than the $3.89 per hour the summer helps were blessed to receive.
So Higginbotham and I walked together into the main office that morning. He was about 35 years old with red hair, freckles and sort of reminded you of Margaret Thatcher only shorter with a more prominent forehead and wider chin and he had a Georgia accent.
He had worked as a Pinkerton guard at the plant before advancing to summer help. He explained it to me like this: “If I get my foot in the door by being a summer help, they will be more likely to hire me as a permanent employee.” (somehow, I began to think that this probably wasn’t the best strategy for Steve to take. I thought perhaps a surprise attack would be more effective, where they don’t know you at all when they hire you). The company hired summer helps because there was a tax write-off for hiring college kids during the summer to give them a real life experience (I guess). Steve explained to me later that he really wasn’t going to college, but told them that he was going to go back to school to finish a degree so that they would hire him, but he really wasn’t going to do that. He drove an old Ford Ranchero (which is what inspired the El Camino). It was all beat up, and had the manual gear shift on the steering column, to give you an idea of how old it was. Below is a picture of one in good condition. His car however had dents, rust, and an assortment of trash in the back, and it squeaked when it hit a pothole as the car bounced on the springs.
I didn’t own a car and had just borrowed my family’s car to drive to the plant that day, so when Steve asked me if I would like to ride with him to work each day I jumped at the opportunity. I told him where I lived and he said that he would be by to pick me up in the morning.
I am the kind of person that likes to arrive at work at least 10 or 15 minutes early, so I was getting a little anxious the next morning when Steve didn’t show up. Finally, when I was about ready to ask my parents if I could borrow the car again, his beat up old car came puttering down the street… It turned out that Steve was the kind of person that likes to show up at least 5 minutes late each day…. Something I was going to have to get used to that summer. This is an important point in the story because those 5 minutes on one particular morning made all the difference in my outlook on what it meant to be working at a “Power” plant.
First, let me tell you a little more about Steve Higginbotham, just so you can appreciate his unusual character the way that I did. As an 18 year old summer help, not having had my encounter with Ramblin’ Ann until later, where I learned the fine art of rambling (see the post: “Ed Shiever Trapped in a Confined Space with a Disciple of Ramblin’ Ann“), I was amazed by the way Steve Higginbotham could talk and chew gum or sunflower seeds at the same time — all the time — non-stop. His open mouth would move in a circular motion while chewing and talking.
From the time he picked me up in the morning to the 25 mile ride to the plant, and until I arrived home in the afternoon, Steve Higginbotham was talking about something to someone and chewing either sunflower seeds or gum the entire time. It wouldn’t have been so bad if I had been learning something, but I can’t think of one thing that he told me that was useful all summer. I think I paid him $15.00 each week for the privilege. Gas at the time was around 89 cents a gallon.
Twice each week we would sweep the entire maintenance shop from one end to the other. I would start going down one half, Usually the north side that has all the machine shop equipment, and Steve would start down the south side where the welders were. Invariably, he would catch an unsuspecting welder off his guard and start talking to him, and before you knew it, I had finished my side of the shop and was starting back the other way up the other side, where I would meet up with Steve and a half-dazed welder somewhere around the Welder’s lunch table, which was about 50 feet from the spot where Steve had started (I would say the shop is about 75 yards long) I didn’t mind, because I liked working and it felt good to look around at the clean floor and see that I had done something noticeable.
I had worked in a Hilton Inn restaurant as the night janitor when I was in High School, and the kitchen was almost as long as the maintenance shop. I would spend six hours each night sweeping and mopping the kitchen, and vacuuming the restaurant and bar. So, I always enjoyed sweeping the floor.
Mondays and Fridays were days where we would go to the soon-to-be park and pick up trash. The rest of the time I was able to work with the maintenance crews. For more information about picking up trash at the park, read the post: “Mud, Maggots and Motor Vehicles with Dee Ball“.
All the company employees at the power plant were fitted for a special set of earplugs that were made out of a Silly Putty looking material because there was going to be a “Boiler Blowdown” on Unit 1 (which was just finishing construction). I suppose that most people (except the old timers) at the plant today have not experienced a boiler blowdown like the one that is done on a new power plant, since a new base unit hasn’t been built in a long time. We were told that when you hear the 2 minute warning make sure you put your earplugs in, because it is going to be really loud. We were reminded the day before to have our earplugs handy the following morning because that was when the blowdowns were going to start.
A boiler blowdown is when they run a big steam pipe right off of the high pressure section of the boiler and point it out off the side of the boiler and after they have built up the pressure as high as they can go without blowing the place apart, they flop open the valve and the steam is released quickly blowing out any unwanted material from the steam tubes, such as welding rods, tin cans, shoes, lunch boxes, a lost construction foreman, or anything else that was accidentally left in the steam pipes when they were assembled. I remember someone saying that they had a come-along go flying out of one once during a blowdown. The first blowdown was the loudest, and then after that they were slightly less forceful each time.
The next morning on the way to the plant, I could see steam shooting out of the boiler from about 10 miles away. As we pulled into the parking lot, the steam was shooting out about 100 yards from the big pipe on the side of the boiler creating a very loud rumbling sound that made your body shake all over. This is exactly how I remember what happened next….. I climbed out of the car and looked up at the large plume of steam shooting out of the boiler and I said to Steve, “Well, that’s pretty loud, but it’s not THAT loud!” Just at the exact moment that I finished that sentence, the ground started to shake, and my lunch box and hardhat went flying as my hands went to my head to cover my ears! I hit the ground and rolled sideways to see that the plume of steam that had been blowing out of the boiler had grown into a huge white roaring demon about 500 yards long as it reached directly over my head to the point where the condenser discharges water back into the lake behind me! The sound was so loud my whole body was shaking from the force, as we were directly in front of the steam pipe. It continued for about a minute or less and then abruptly shutdown back to the much smaller quieter plume of steam that had been there before.
I stood up, but my legs were all wobbly. I picked up my hard hat and lunch box and wobbled my way into the maintenance shop. My ears were ringing and I remember that I couldn’t hear very good and I was pretty upset about my possible loss of hearing. Then I wondered to myself why I hadn’t heard the two minute warning, and in my muted state I looked around at the mechanics standing around and my eyes settled on one person who was chewing on sunflower seeds or gum, and was talking to someone, though I couldn’t hear his voice — and I knew why! I couldn’t hear the 2 minute warning because we were 5 minutes late getting to work! We were always 5 minutes late! This bummed me out the rest of the day. As the day went by my hearing was returning, and by the time we were heading home, I could hear Higginbotham talking very clearly all the way to the house. Maybe this would have been a good time for the earplugs.
That night as I lay in bed, I could hear the boiler blowdown continuing 25 miles away every half hour or so. I thought about how much power it took to create that much force. It gave me a great respect for the power harnessed in the power plant and how it takes all that power and turns the majority of it into electricity to serve the state of Oklahoma.
The Janitors at Seminole showed me how the PPM (Power Plant Men) were spitting their tobacco juice inside I-beam webs, in tight corners, and other hard to clean spots. They asked me to put out a memo asking the spitters to just spit out in the middle of the floor so they could clean it up much easier, which I did. I can’t remember for sure, but it seems like the puddles of stinky gross slime around the Plant tailed off for a while.
Good story, Kevin. I hadn’t thought about Ray Eberle for a long time. He was a super turbine man I always enjoyed being around. I just remember his competence and his positive attitude.