Tag Archives: Turbine Generator

Black Ops Raid Power Plant — Power Plant Men Ignore Attackers

Favorites Post #75

Originally posted January 17, 2015

I don’t know if they called them “Black Ops” in 1994, but when the control room operator David Evans answered the phone that day in October, I don’t think he ever expected to have the person on the other end of the line tell him that a military special forces unit was going to stage a mock raid on the coal-fired power plant in North Central Oklahoma  some time that night.  I’m sure Jack Maloy, the shift supervisor, was equally surprised when David told him about the phone call.  I heard later that Jack was pretty upset to find out that a military force was going to be attacking our plant in the middle of the night without his permission!

 

David Evans waits for Jim Padgett to get a cup of coffee -- Thanks Jim Cave for the picture

David Evans waits for Jim Padgett to get a cup of coffee — Thanks Jim Cave for the photo

The first we heard about the call was when Jasper Christensen called a meeting of the entire maintenance department on the spur of the moment in the main break room.  He told us about the phone call.  He said we didn’t have any more information than that.  Though the maintenance department shouldn’t be working that night, Jasper said that just in case we were called out for something, we should know that a group of commandos were going to be performing some sort of mock raid on our plant.  If we encountered any soldiers sneaking around the plant in the middle of the night in full military gear, not to be alarmed.  Just go on doing what you’re doing and don’t bother them.

Pay no attention to the man behind the mask

Pay no attention to the man behind the mask.  Photo from Call of Duty

Now that it is 21 years later (well, almost) the truth can finally come out….  Isn’t that how it goes?  When we are sworn to secrecy, isn’t it 21 years before we can finally speak out?  (That’s what Shadow Warriors always told me).  I don’t remember us taking an oath or anything, but that’s the way it is with Power Plant Men.  They just assume that if the military is staging a mock raid on our plant, it is a matter of national security.  It seemed as if our plant sort of matched the layout of a power plant somewhere in Central America where the real raid was going to take place.

The main difference between our Power Plant and the one in Honduras, or wherever it was, is that our plant had recently gone through a downsizing.  So, our operators at night now had to perform the duties that had before been done by the labor crew.  They had to do coal cleanup throughout the conveyor system.

Coal conveyor carrying coal to the coal silos from the coalyard

Coal conveyor carrying coal to the coal silos from the coalyard

This meant that if one of our auxiliary operators happened to run across someone dressed in the outfit above, they would have naturally handed him either a water hose or a shovel and pointed to the nearest conveyor and said something like, “I’ll start on this end, and you can start over there.”  After all.  He would already be wearing his respirator.

That day on the way home, Scott Hubbard and I discussed the significance of such a raid on our Power Plant.  A year and a half earlier, Janet Reno had really messed up the raid on the Branch Davidian compound in Texas when it burned down and burned everyone to death including women and children.  So, it would be good to go into a situation like this more prepared.

I had often thought about the steps that could covertly be taken to single-handed destroy the power plant without using any kind of explosives.  Those who understood how all the systems worked together could do it if they really wanted to.  Of course, that was just how I might occupy my mind when I was doing a repetitive job, like sweeping out the main switchgear.  What better place for those thoughts to drift into your mind.

A picture of a clean switchgear. Picture 6 rows of switchgear like this

A picture of a clean switchgear. Picture 6 rows of switchgear like this

Actually, now that I think about it, instead of sending in the Special Forces, just send in a few Plant Operators, Electricians and Instrument and Controls guys and they could totally destroy the plant in a matter of hours if that was their intent.  The same thing could be said about putting a few incompetent people in upper management even if it isn’t their intent, only it takes longer than a couple of hours to destroy the plant in that case.

The next morning when we arrived at the plant, our foreman Alan Kramer told us the stories about the raid that happened the night before.  This is what I can remember about it (if any Power Plant Men want to correct me, or add some more stories, please do in the comments below).

Alan Kramer

Alan Kramer

First he said that it appeared as if the commandos had landed in some kind of stealth helicopter out on the north side of the intake because later when the power plant men had investigated the site they could see where two wheels on the helicopter had left an impression in the mud.  Dan Landes had been keeping a lookout from the top of the Unit 1 boiler, and he thought for a moment that he saw the flash of a red light…. which… thinking about it now, could have been one of those laser sites taking aim at him and mock assassinating him by shooting him in the eye from about 1/2 mile.  You know how good American Snipers can be (my plug for the new movie).  Good thing he was wearing his auto-tinting safety glasses.

Gene Day is the one standing on the right with the Orange shirt.

That’s Dan Landes in the second row with the Gray Shirt – Otherwise known as Deputy Dan

We also heard that one of the operators, Maybe Charles Peavler (Charles is standing next to Dan wearing the pink shirt and carrying something in his lower lip) had stepped out of the office elevator on the ground floor only to come face-to-face with a soldier.  When the soldier was seen by the operator, he just turned around and walked out of the door… he evidently was considered a casualty if he was seen by anyone.  Either that, or he had to go do coal cleanup the rest of the night.

I think it was Jeff Meyers (front row, left in the picture above) who told us later that the Special Ops forces had left a present for the operators on the Turbine-Generator Room floor.  Tracked across the clean shiny red T-G floor were muddy boot prints leading from the Unit 1 boiler entrance to the door to the control room.  The tracks ended at the control room door.

 

Unit 2 Turbine-Generator

The Red T-G floor is always kept clean.  The control room entrance is under the grating where this picture was taken. – Thanks Jim Cave for the picture

The tracks were extra muddy as if someone had intentionally wanted us to see that someone had walked right up to the control room door.  The tracks did not lead away from the door.  They just ended right there.

So, we did have proof that the commandos had actually visited our plant that night, only because one of the operators had come face-to-face with one in the main lobby.  If that hadn’t happened, then they would have come and gone and we would have been none-the-wiser… other than wondering about the strange muddy footprints and the impression left in the mud by the stealth helicopter.

Stealth Helicopter

Stealth Helicopter

I suppose it was easy for the Power Plant operators to ignore the commandos since for the most part, they never saw them coming or going.  The Power Plant Men were happy to play their part in the mock raid.  Of all that has been asked of these Power Plant Men over the years, this was one of the more “unique” events.  How many Power Plant Men across the country can say that they took part in a Special Ops Commando Raid on their Power Plant?

All I can say is that the commandos sure picked a great bunch of Power Plant Men and Women to attack.  We were all honored (even those of us who were at home in bed asleep at the time) to be able to help out the military any way we could.

Power Plant Conspiracy Theory

Favorites Post #74

Originally posted September 20, 2014.

I remember the moment when it dawned on me that I may be witnessing an incredible Coal-fired Power Plant Conspiracy!  I had just walked into the Control Room one morning in 1990 at the plant in North Central Oklahoma and saw the Shift Supervisor Jack Maloy and Merl Wright in a state of high concentration.

I always knew something was up when Jack Maloy was standing behind the large blue monitors near the Unit 1 Main Electric Board watching the big picture while the Control Room Operator Merl Wright was at the Main Control Panel turning knobs, tapping indicators to make sure they had the correct readings, twisting switches, holding them until red lights turned green…

I love this picture!

I love this picture! — not our plant but may be part of the conspiracy

Where had I seen this before?  Something was telling me that everything wasn’t as it seemed.  Sure… there was an emergency going on.  There was no doubt about that.  I knew that between Jack Maloy and Merl Wright, the current problem of the main boiler drum losing water was quickly going to be solved.  I knew that Oklahoma City wasn’t going to experience any blackouts that day.  This was a Cracker Jack (Maloy) team!  But I couldn’t help thinking I had seen this somewhere before, and it was gnawing at my common sense.

Here is a picture of Jack Maloy’s team at the time:

Helen Robinson is third from the left in the back row.

Jack Maloy is standing on the far right with the vertically striped shirt (like bars in a jail) directly behind Merl Wright kneeling before him – Coincidence?  I think not.

I backed off in a corner to observe the situation while a crowd of operators began to grow to watch the master Shift Supervisor and his faithful Control Room Operator divert a disaster.  Merl picked up the walkie talkie from the desk and called Larry Tapp ( Larry is the man in the light blue shirt in the front row in the middle.  He’s the only one in the front row that is actually standing, while the rest are down on their knees while the picture is being taken).

Larry was on the boiler opening and closing valves.  John Belusko, the Unit Supervisor was out there with him.  I can’t tell you what magic they were performing, since I think that’s top secret.  I figured that, because the operators seemed to be talking in code.  Merl would key the microphone on the walkie talkie and say something like, “Larry, 45”.  Larry would reply with something like “Quarter Turn”.  “Position?”, “18 as far as I can tell”.

A Motorola Walkie Talkie like this

A Motorola Walkie Talkie like this

I translated the coded words to say:  “….crawling under the path of the boom, whipped hold of a rope, secured one end to the bulwarks and then flinging the other like a lasso, caught it around the boom as it swept over his head, and at the next jerk, the spar was that way trapped and all was safe.”  (Something I had read in Moby Dick, by Herman Melville).

Jack paced back and forth behind the counter with the monitors.  Then he stopped and read the paper that was streaming out of the alarm printer as it continued humming as the paper piled up on the floor in front of him.  Jack was a heavy smoker, and I could tell that right then he would rather be standing out on the T-G floor having a smoke at that moment.  Before cigarettes were banned in the control room, Jack would have been pointing at that board with the cigarette.

When the water level began rising in the Boiler Drum, I could see the relieve on everyone’s face.  I supposed it meant that a major catastrophe had been avoided due to the intricate knowledge that each operator possessed and their ability to quickly respond to any situation.  This made the uneasy feeling I was having even worse.  I couldn’t shake the feeling that I had seen this before.  Just like Deja Vu.

It wasn’t till about a week later when my mom asked me if I knew someone at work named Jack Maloy.  She had been talking to a friend of hers from Church named Louise and she mentioned that her husband worked at the Power Plant north of town.  I replied by saying that I knew Jack Maloy well.  He is a Shift Supervisor.  She said that his wife Louise told her that Jack was a real nice person, but she wished that he would go to Church more.  She hoped he would come around to that some day.

Then my mom mentioned something that brought back that feeling of uneasiness again.  She said that the Maloys had moved to Oklahoma in 1979 from California.  I thought that was odd that Jack had only arrived in Oklahoma in 1979, as he was a Shift Supervisor for as long as I could remember.  Maybe even as far back as 1979 when I first worked at the plant as a summer help.

In that case, he would have been hired as a Shift Supervisor straight from California. — That seemed odd, since the majority of Shift Supervisors had worked their way up from Auxiliary Operator to Control Room Operator to Unit Supervisor, then finally to Shift Supervisor.  Why would Jack be hired fresh from California?  And how did Jack know so much about being a Shift Supervisor at our plant so quickly?

Then it dawned on me.  You see…. It all went back to a lunch break about a year earlier when Charles Foster, an Electric Foreman and I were eating lunch in the Electric Shop office.  When we didn’t know what to talk about, our favorite past time was to talk about movies and TV shows we had watched.  We would describe the movie in detail to each other.  On this particular day, Charles was doing the talking, and he was telling me about a movie that had to do with a Power Plant in California (yeah.  California).

Charles Foster

Charles Foster

As Charles described the story, he told me that there was this Shift Supervisor named Jack (yeah… like our Shift Supervisor… Jack Maloy), and he was such a good Shift Supervisor that he could tell that there was something wrong with the Boiler Feed Pumps just by the way the coffee in his coffee cup would vibrate.  Yeah.  He was that good.

Charles went on to tell me about how at one part of the movie the water level was dropping in a tank and it was imperative that they raise the water level or some big disaster was going to happen. — Now you see where I’m going with this?  Yeah.  Sounds familiar doesn’t it?  At that time, the incident in the Control Room hadn’t happened yet with Jack Maloy.

The movie sounded interesting so, when I had the opportunity, we rented the VHS tape from the video store and I watched it.  Sure enough.  This is what I saw….

Here is Jack the Shift Supervisor in California working with his Control Room operator trying to divert a disaster

Here is Jack the Shift Supervisor in California working with his Control Room operator trying to divert a disaster

Here is Jack Maloy and Merl Wright from the team picture above:

Jack Maloy and Merl Wright

Jack Maloy and Merl Wright

Very similar don’t you think?  Two Shift Supervisors named Jack from California with the exact same hairstyle.  Two Control Room Operators that look like Wilford Brimley.  Coincidence?

Wilford Brimley in the movie playing the same job as Merl Wright

Wilford Brimley in the movie playing the same job as Merl Wright

Even Wilford Brimley’s hairline is the same as Merl Wright’s hairline!

For those of you who don’t know yet.  The name of the movie is:  The China Syndrome.  It is about a nuclear Power Plant that has a near meltdown:

The China Syndrome

The China Syndrome

Need more?  Ok.  — hey this is fun…..  So…. This movie came out in 1979.  The same year that Jack Maloy shows up in Oklahoma from California.  Obviously an experienced Power Plant Shift Supervisor.  Merl Wright went to work 10 months earlier in 1978 at an older power plant just down the road (The old Osage plant), and then shortly after, was transferred to the same plant with Jack Maloy, only to end up working for Jack.

Need more?  The China Syndrome Movie came out on March 16, 1979.  Jack Maloy began working at the Coal-Fired Power Plant in North Central Oklahoma February 26, 1979, just two and a half weeks earlier.

I mentioned this coincidence to Charles Foster one day, but as far as I know, I never mentioned it again to anyone else… Maybe Scott Hubbard, since he was my best friend as well…

Scott Hubbard

Scott Hubbard – See how he smiled when I told him?

So, here are my thoughts about this….

What if Jack Maloy was the Shift Supervisor being portrayed in the movie “The China Syndrome”?  He needed to move out of California just before the movie came out just in case someone found out his true identity.  Being a Shift Supervisor at a Nuclear Power Plant, he would surely be in high demand at any Electric Company.  Our particular Power Plant was in an out-of-the-way location.  Sort of like a “witness protection program”.

I don’t know Merl’s earlier background, so I can still think that he moved to Oklahoma from California and began working for the Electric Company on April 24, 1978 just two weeks before I moved to Oklahoma from Columbia, Missouri.  Since I don’t know any better, I can continue thinking this.  It makes it more fun that way. — Of course, Merl, who may on occasion read this blog, may correct me in the comment section below…

So, what was it that I was experiencing that morning when I walked in the control room?  I mean… What was I “really” experiencing?  If, suppose, Jack and Merl really are the two that were in the control room when the “China Syndrome” almost occurred?  Was it just an innocent crisis where the water level somehow decided to drop to a dangerously low level all by itself because of a faulty valve that was supposed to be closed, but was really open?

Or…

Was Jack and Merl trying to relive the excitement they had felt years earlier when they worked in a nuclear plant and they almost melted a hole all the way from there to China?  Was this what experienced bored Power Plant Heroes do during downtime?  I suppose it’s possible.  It could have been a drill drummed up to test the acuity of the operators.  To keep them on their toes.  All “Shipshape and Bristol Fashion” just like on the Pequod in Moby Dick.

Something to think about.

Today Merl still lives in Ponca City, Oklahoma.  Jack Maloy has moved to Cape Carol, Florida with his wife Louise.  I suppose now that he has more time on his hand, hopefully he has given up smoking and is now making his wife happy by attending Church regularly.  We can only hope he is at peace, on the opposite side of the United States from California so he doesn’t accidentally run into his old cohorts.

We are all glad that on his way to Florida from California that Jack decided to stop for 25 or so years in Oklahoma to Supervise the Coal-fired Power Plant out in the middle of the countryside….  As Charles Champlin from the Los Angeles Times said of the movie “The China Syndrome”  — “Stunning and Skillfully Executed!”  — Yeah.  That describes Merl and Jack.  Either way… Conspiracy or not.  These two men are my heroes!

I wish Merl and Jack the best rest of their lives!

Comments from the original post:  (one of my most commented posts)

  1.  

    Fred September 20, 2014

    I remember in the 1980’s when someone had taken one of the spare annunciator windows out and placed a hand written paper in it that said ” China Syndrome”. It was there for a while.

    1.  

      Plant Electrician September 20, 2014

      Thanks Fred for reminding me of that.  Um… I didn’t do it!

  2.  

    Dave Tarver September 20, 2014

    Jack was from Byng, Oklahoma- a Byng graduate he had attended Okmulgee Tech as well- He worked at Barstow, CA awhile at a plant there- and there training was far different than ours is who he learned so much- he even did some lineman training for them as well as other stuff- I don’t know all his capacity while he was there- he had a lot of experience with combined cycle unit they had but, I know one thing he was a heck of an operator- seen him do some things know one else could ever do- he had the best power plant knowledge of any of the operators ever other than Joe , he, Joe Gallahar, and Padgett were all really good ones. learned a lot from everyone.

  3.  

    sacredhandscoven September 21, 2014

    LOL You hooked me in early on this one, but as soon as you said “by the way the coffee in his coffee cup would vibrate” I knew which track we were on an enjoyed the rest of the ride. Reminded me of the movie and also the very real stress of Three Mile Island. Funny how your “conspiracy theory” brought those feelings of terror back more than 35 years after I was sitting glued to the TV every day when I came home from high school!

  4.  

    Ron Kilman September 22, 2014

    Great story! And 2 great men. Thanks for the memories.

  5.  

    spill71 September 23, 2014

    awesome conspiracy story…maybe Jack knew just how to mess with the system, just so he could save it, all in hopes that they would make another movie out of his job.
    So anyway, I really enjoyed that. Thanks for sharing.

  6.  

    chriskeen September 29, 2014

    We got The China Syndrome from the library based on this post! Good movie, it does seem very coincidental the way Jack just sort of appeared at your plant right before the movie came out. I love a good conspiracy theory 😉

  7.  

    dweezer19 September 30, 2014

    God, I must be old. China Syndrome came to mind as soon as you said near tragedy in California plant! I saw this in the theater fresh out of high school. Jane and Jack were incredible by the way. Interesting theories. Anything is possible. And probable. Nice post.

  1.  

    bmackela October 22, 2014

    Good post. Did you ever talk to Jack about California?

    1.  

      Plant Electrician October 22, 2014

      No. I didn’t want to open that can of worms. 🙂

Wax On Wax Off and Other Power Plant Janitorial Secrets

Favorites Post #64

Orignally Posted on October 12, 2012:

Two years before the movie Karate Kid came out at the movies in 1984, I had learned the secret of “Wax On, Wax Off”. One that made a significant difference to my Power Plant Janitorial Powers!

The Student Learns from the Master…. “Wax On… Wax Off”

My Janitorial Master was Pat Braden. He is the same age as my father. As I mentioned in an earlier post, Pat Braden reminded me of a rounder version of Red Skelton:

This Picture of Red Skelton reminds me of Pat Braden

Pat was one of the kindest people you would ever meet. He was the head janitor when I became a janitor at the Coal-Fired Power Plant. I had worked with him off and on during the 4 summers when I had worked as a summer help. So I was glad to actually be on his crew as one of the team.

When we had a big waxing job to do, we would schedule a weekend to come in and do it. That way we could wax an entire area without interruption. We could strip off the old wax with the stripping chemicals, then neutralize it, then add the sealer, and finally end up with waxing the floors with the best wax we could buy. As I mentioned in the post “How Many Power Plant Men Can You Put in a 1982 Honda Civic“, we used Johnson Wax’s best wax: Showplace.

The Best Floor Wax money can buy!

We had been “certified” by Johnson and Johnson to wax floors properly. This included the proper buffing techniques once the wax had been applied and had properly dried. A properly waxed and buffed floor is shiny but not a slippery floor.

Floor buffer, used to strip the wax off and buff the wax once it has been applied.  The black pad is used with the stripper.

We decided to spend one weekend waxing the Engineering shack. It was a tin building like a Metal Butler Building that the inspectors from Corporate Headquarters would use when they had projects at the plant. In 1982, that was pretty well all of the time, as John Blake and Gene Titus were permanent residents of the Engineers Shack.

A simple metal building sort of like this. Only it was green.

The floor in this building had a regular tile floor like you would see in an office building in the 1960’s. Just the plain square tiles. It looked like it had never been waxed before, and was probably built on the plant grounds long before the power plant existed. The floor had been worn out by the traffic over the years. This was one building that I was expected to keep swept and mopped as part of my daily janitorial responsibilities.

Our Janitor crew consisted of Pat Braden, Doris Voss, James Kanelakos, Ronnie Banks and Curtis Love (and myself of course). We had decided a couple of days before that for lunch we would eat baked onions. “Ok”, I thought. I knew we didn’t get paid much as janitors and we had to be frugal, but I didn’t really think that we were so bad off that we had to resort to eating onions for lunch. But since no one really asked me for my vote (which would have been to bring in some pizza from Ponca City), we were having baked onions for lunch.

We spent the morning removing all the furniture from the building, and then stripping the floor (even though it looked like it had never been waxed before). Then we mopped it a couple of times. By that time it was lunch time, and we headed up to the plant break room where Doris was just finishing up baking our um…. er….. onions. Yeah.. Baked Onions….

It turned out that these were Purple Onions. The ends had been cut off of them and butter and salt and pepper had been put on each end as they were wrapped up in tinfoil like a baked potato, and then baked in the oven just as if they were baked potatoes.

oh yum… a purple onion…

Well. I was never one to complain about food, and I was determined not to show my lack of enthusiasm at the thought of eating an onion for lunch, so I sat down and put on my eager hungry expression as I waited for our (uh) feast. — Well. The joke was on me. As I began to eat the baked onion, I realized right away that it didn’t taste like any onion I had ever eaten. It was kind of sweet and…. well…. it was rather tasty! Power Plant Culture never ceases to amaze me.

Anyway, after I had eaten my share of onions, we were ready to go back to work waxing the engineers shack. We spent the rest of the day doing that (and burping onions) and when we had decided that the wax had dried enough, we carefully brought the furniture back in and put everything back in order.

So, why am I boring you with all this detail about waxing the floor in a metal building that doesn’t even exist today? Well. I have told you now about the “Wax On” part. Now comes the “Wax Off” part. The second part of my training to becoming a Jedi Janitor (hmm… snuck in a Star Wars reference I see).

Here is what happened the next Monday when I wheeled the buffing machine out of the janitor closet in the Engineer’s shack. Gene Titus (who always reminded me of Jerry Reed):

Jerry Reed trying to look like Gene Titus

and John Blake, both were very pleased with their new shiny floor. They looked like they were anxious to show it off to someone… anyone that would come by. I was about to really impress them (I thought) with my fine buffing skills that was “really” going to make their floor shine. So, they watched closely as I attached the red buffing pad on the bottom of the buffer:

The black buffing pad is for stripping the wax. The red one is for normal heavy buffing and the white one is for polishing

I began at the far end of the room from the doors and began buffing…. The first thing I noticed was that the buffer was literally removing the wax from the floor. Yep. It was taking it right off. Wax On…. Wax Off…..  I realized that for all our stripping and neutralizing, we hadn’t taken into account the years of dirt and grime that was embedded in the tiles.

Normally John Blake was a likable sensible person. I had carpooled with him for two summers when I was a summer help.  But when he saw me removing the wax from the floor he had a very concerned expression, and well, I perceived that a sort of extreme hatred was rising up in his demeanor…. I was glad that John was a quiet mild-mannered sort of person, otherwise, I think he would have walloped me one for ruining the floor that he was so proud of minutes before.

I began thinking to myself what I should do. After all. The floor really did need buffing, and buffing the floor was removing the wax. So as the buffer moved back and forth erasing the shine and bringing back the dull tiles, I thought as hard as I could muster my brain what I should do next….

I figured I would go ahead and buff the entire main room, as if I knew exactly what I was doing, not looking concerned. I don’t know if the confidence that I exhibited while removing the wax relaxed John just enough so that he could leave the building and continue his job, or if he actually stormed out in distress hoping to drown his sorrows in his morning cup of coffee…

When I finished the room with the red pad… I did what I would have done if the wax had buffed up correctly and had actually still existed on the floor…. I put the white pad on the buffer. I thought in my mind that the floor was probably so infiltrated with dust that we hadn’t done a proper job (if it was even possible) to clean the floor before applying the wax on Saturday.

So I thought I would try something that they hadn’t taught us in waxing class… I took a spray bottle and filled it with wax mixed with some water. Then I started in the same corner where I had begun removing the pride and glory of John Blake’s newly waxed dreams. I sprayed some wax and buffed it into the floor. As I guided the buffer back and forth with one hand, I sprayed the floor with the other. To my surprise, not only did it start to leave a shiny polished floor, but it left a polish that was much more clear than before. One that was almost like a mirror.

A plain spray bottle like this

As I buffed the room from one end to the next, the entire room became brighter as the lights from the ceiling reflected from the hard polished wax. I was nearly finished with the room when John walked back in. He was immediately stunned by the brightly polished floor.

I could see his uncharacteristic desire to kill me melt away and his pleasure with his new Shangri-La abode become immediately evident. John Blake from that moment on viewed me with the respect that most Power Plant janitors normally deserve (though I had just stumbled on this accidentally).

I was so impressed with how well the floor looked when I was done, that I went to the Brown and Root building next door and did the same thing there.

I began to wonder what other uses I could make out of this discovery… Spraying wax on the floor and buffing it right in. It finally occurred to me that the floor cleaning machine that I used to clean the Turbine room floor might benefit by adding some wax to the mixture. It had the same type of red buffer pads on it.

We had a Clarke Floor scrubber similar to this one

So, after I had scrubbed the Turbine Generator floor using the regular detergent. I cleaned out the scrubber and put just water in there and about 1/2 gallon of wax. Then I went to try out my experiment. Sure enough…. The bright red Turbine Room floor began to glow. The bright lights overhead were clearly reflected off the floor. This was very successful.

This is a picture of the red turbine room floor, only not with the nice wax job. After I had waxed it, you could see the light bulbs in the floor

So, my next test was to sweep off the turbine-Generators themselves with a red dust mop. Then spray watered down Johnson Wax directly on the dust mop and mop away on the turbine generators:

Like this only with a mop handle

The Turbine Generators took on the same polished shine.

I distinctly remember one Power Plant Operator that gave me a very nice complement one day for keeping the T-G floor so nicely polished. His name was Michael Hurst. He was a True Power Plant Operator.

Michael Hurst is the second Brave Power Plant Operator on the right

As a lowly janitor in a plant of heroes, I found that I was treated with the same respect as everyone else. I would never forget that complement from him because I could see his earnest sincerity.

A few years ago on December 19, 2008 Michael Hurst died in Oklahoma City. What was said about Michael after his death was this: “He had a great sense of humor and a big heart… Many have been blessed with his generosity and his genuine love for people.”

I can include myself in this statement. I know that everyone shown in the picture above from Joe Gallahar (on the left) to Doris Voss (in the middle) to Pat Quiring (on the right) would agree with that testament about Michael.

There was another sentence after this one that stands on it’s own. One that is a sign of a True Power Plant Man. It was also said of Michael Hurst: “Above all else, the most important thing to him was his family.” Though I don’t have a picture of Michael’s immediately family. I believe that I have included a picture above of at least some of his extended family.

I have recently (2020) found a picture with Pat Braden:

Pat Braden  (left) with Dick Dale and Mike Gibbs

Comment from previous post:

  1.  

    Ron  October 16, 2013:

    Thanks, Kevin.
    Did you know that (years ago) John Blake’s dad was Manager of Power Production (Generation Dept. in those days)? I remember Martin Louthan and other “old” Power Plant Men speak of “Mr. Blake” with respect.

    1.  

      Plant Electrician  October 16, 2o13:

      I didn’t know that. I do know that everyone seemed to treat John with respect. Which he deserved in his own right. We carpooled together my second summer as a summer help with Stanley Elmore.

Comment from previous repost

  1. Dan Antion October 14, 2014

    My father managed a bowling alley when I was young. I remember large mops, all kinds of pads and rags and a buffing machine. Before he would let me use the machine on the alleys, he had me do the lobby floor. He not only inspected my work, he watched my technique. This brought back some of those memories, thanks.

Bobbin’ Along with Bob Kennedy

Favorites Post #63

Originally Posted on May 11, 2013:

If you crossed Walter Matthau with Howdy Doody you would come out with someone that would remind you of Bob Kennedy. All right. Bob Kennedy looked more like Walter Matthau than he did Howdy Doody, but I could tell that when Bob was younger, even though he didn’t have red hair and freckles, I could picture him as a little boy playing with his stick horse wearing a cowboy hat, and to me he would have looked a lot like Howdy Doody…

Walter Matthau

Walter Matthau

Howdy Doody

Howdy Doody

Cowboy Bob Kennedy on his stick horse

Cowboy Bob Kennedy on his stick horse

The day I first met Bob Kennedy I instantly fell in love with him. He was an electrician at the Power Plant in Midwest City and I was there on overhaul for three months during the fall of 1985. Bob was assigned to be our acting foreman while Arthur Hammond and I were there for a major overhaul on Unit 5. — Yeah. Five. They actually had 7, but all of them weren’t operational at the time.

Actually, I think it was Unit 4 that was a small generator that came from a submarine. — Half of the plant was like a museum. I used to park at the far end of the plant just so that I could walk through the museum each morning on my way to the electric shop. I think years later they may have torn that part of the plant down, which should have been illegal since to me it easily was a historical monument.

I called this post “Bobbin’ Along with Bob Kennedy” because Bob was tall and when he walked he sort of lunged forward and walked as if he was a giant walking through a forest that was only knee deep to himself. Bob had been an electrician for over 35 years. I know this because one of the phrases he would often say was, “I’ve been doin’ it this way for 35 years!”

He had some other phrases, that I will probably mention in a few minutes. First I want to tell you about the relationship I had with Bob…. So, often in the morning after the morning steam horn would go off signalling that it was time to go to work (yeah… .isn’t that cool? A horn powered by steam would go off when it was time to go to work! My gosh… That horn alone was a monument of the 1930’s each morning when I heard it!),

Bob would come out of the office to where I was standing in the shop and say, “Kev. Follow me. I’ll show you what you’re goin’ ta be workin’ on today.” Then he would head for the door. I would follow along behind him. I could tell that he preferred that I walk behind him. When I would walk faster, he would spread his lanky legs even farther to keep me one step behind him… so I quickly assumed my place two paces behind Bob.

He would have these large strides when he walked that would cause his body to move in a left and right motion where his arms were swinging at his side. I loved everything about Bob. I loved the way he talked… I loved the way he walked… I wished that I could be a miniature Bob. So, I started to imitate him.

As Bob would walk across the Turbine-Generator floor toward Unit 5 from Unit 7 (where the electric shop was located), I would follow along two paces behind him trying my best to walk just like him. I would make very long strides to match Bob’s. I would swing my arms and lean left and right as I walked just like Bob. Bob was my hero and I wanted to let everyone know that I loved Bob and I wanted to be as much like Bob as I possibly could. So, as I walked I had a tremendous grin on my face. My expression was full of the satisfaction of knowing that I was literally following in Bob’s footsteps!

Operators and other maintenance workers that would see us instantly understood my intentions as they would grin, or laugh, or fall down in a total convulsion of uncontrollable laughter, sharing in my elation of being a miniature Bob.

I wish I could say that my time with Bob was one of total contentment and joy at being a miniature Bob that had “done it this way for 35 years”, but there were some setbacks. The first problem was that Arthur Hammond was with me on overhaul, and there was one major flaw in this combination….. Arthur liked to argue. See my post from two weeks ago called “Power Plant Arguments With Arthur Hammond“.

Before I go into the contention part, I want to first tell you about my second best Bob Kennedy Phrase. It is…. “I have a tool for that.”. You see. At this older gas plant where Bob Kennedy had spent the greater portion of his life, he had created a special tool for just about every difficult job at the plant to make it easier.

Often in the morning when Bob would show me the job that I was going to be performing for the day, he would qualify it by saying, “I have a special tool for this.” Then he would take me back to the shop, reach under one of the work benches and pull out a work of art that comprised of chains, levers, pulleys and specialized cables that would make a seemingly impossible job, possible. He had a tool for everything.

So, when Arthur and I realized that Bob had a tool for everything we came up with a song for Bob that went to the tune of Big John. And old song about a guy named Big John that worked in a mine that collapsed one day. If you are older than I am (52 — well, now 60), then you may have heard it before.

In case you haven’t, here is a YouTube version of Big John sung by Jimmy Dean:

Now that you have listened to the song about Big John, here is the song that Arthur and I devised about Bob Kennedy:

Big Bob…. Big Bob….

Every morning when he showed up at the plant, You could see him arrive.

He was 6 foot 6, and weighed more than than 145.

Wore a chip on his shoulder

And kinda wobbly at the hip.

Everyone knew he didn’t give a flip… That was Bob….

Big Bo ahh… ob… Big Bad Bob. Big Bob….

Bob didn’t say much ’cause he was quiet and shy,

He hummed and we hawed and we didn’t know why.

That was Bo ahh…. ob…. Big Bad Bob….

When he would say, “I’ve gotta job… for the two of you…

Follow me… and I’ll show you what to do…

” That was Bob…. Bahhh….ob… Big Bad Bob….

When somethin’ didn’t work, he would say real quick,

Just spit in the back and give it a kick,

That was Bob…. Baaahhh…ob…. Big Bad Bob.

When you’ve been doin’ it this way for 35 years,

It doesn’t matter what problem you’ve got sittin’ right here’s….

‘Cause I’m Bob…. Baaaah….ob…. Big Bad Bob…..

You see, I have a tool to fix it up just right,

Let me show you how it’s done. I’ll show you the light….

That was Bob….. Baaaah…..ob… Big Bad Bob!

Arthur and I would sing or hum this song as we worked. It made the day go by so fast that we wondered if Bob himself wasn’t warping time using some tool he kept under a workbench in the electric shop.

Like I said…. I love Bob, and I have since the day I met him, and I always will. There came a day when there was contention in the ranks…. I saw it beginning when Arthur was arguing each day with Bob. I think it had to do with the fact that Bob liked to argue also… and neither of them liked to lose an argument. So, each morning, either Arthur or Bob would win the argument (which sounds a lot like a Dilbert moment today)….

My two friends whom I love dearly (to this day) quickly were at each other’s throats. I didn’t realize how much until the morning of December 18, 1985, just before I left the shop to go to work on something and Bob Kennedy said to me… “That Arthur Hammond…. He sure can dish it out, but he just can’t take it”. I walked straight from that conversation down to the the mezzanine level of unit 5 where Art was working on a motor. The first thing he said to me was, “Bob sure can dish it out but he just can’t take it.”

At that point I told Art to just wait a minute. There was something I had to do…. I went back to the shop and told Bob that there was something at the motor where we needed his help. As I was walking with Bob across the mezzanine and down to the motor, my heart was split in two. Here were two of my friends at odds with each other….. Two people whom I would spend the rest of my life praying for their happiness. Yet they viewed each other as mortal enemies…

I had to figure that both of them were right in their own way, yet both of them were wrong about each other. So when Bob arrived at the motor I told them both (as if I had suddenly turned into their mother)…. “A little while ago, Bob told me that ‘Art can sure dish it out, but he just can’t take it.’. Then I walked down here and Art tells me the exact same thing about Bob. Now…. what is going on here? Bob?”

Bob looked at the two of us like the time had finally come to let it all out…. he said, “Every time we have an argument about anything Art here runs to Ellis Rook complaining about me. If he has something to say, he should come straight to me. Not run to our supervisor!”

Art said, “Now wait a minute! It isn’t me that is running to Ellis Rook! Ellis just spoke with me this morning about sending me back to the plant because I don’t get along with you (meaning Bob). Each time we have an argument, you run to Ellis Rook. Ellis has been telling me that he is thinking of sending me home because you can’t get along with me!” Bob had a shocked look on his face.

Playing the facilitator role, I asked Bob… “Is this so?” Because I remembered that one day before (on December 17, 1985) when I had to leave for part of the day to get my blood test because I was going to be married (and in Oklahoma you still needed a blood test to be married)…. when I had returned, I met Ellis Rook (the electrical supervisor) in the elevator, he had asked me about Arthur Hammond.

As a side note, because of the new changes in overtime rules, if I left the plant in the middle of the day, I wasn’t supposed to stay long enough to collect overtime. Ellis Rook started to tell me that I shouldn’t have come back to work after getting my blood test, because I wasn’t eligible to work overtime after taking off part of the day. After apologizing to him (humbly and profusely), he said, that it would be all right just this once… I figured it was because I was going to be married that Saturday on December 21, 1985. Ellis said that he had heard some bad things about Arthur and he was considering sending him back to our plant.

This would have been a terrible disgrace for Arthur and would have been on his permanent record as someone that wouldn’t be able to go on overhaul anymore. I assured Ellis that Arthur Hammond was the most upright of employees and that there wasn’t any reason to send him home.

So, I asked Arthur…. was it true that he had been going to Ellis Rook (the electrical supervisor) to complain about Bob each time they had an argument… Arthur assured the both of us that not only wasn’t it him, but that it was Bob that had been complaining to Ellis Rook about him each time they had an argument. That was why he said Bob could dish it out, but he just couldn’t take it.

Bob replied, “It wasn’t me! It was Arthur! Every time we had an argument Ellis Rook would come to me and ask me about it. That is how I know that Art has been running to Ellis complaining about me. I would never tell Ellis about it! I would deal with it directly with Art.”

Art said, “Ellis Rook was asking me the same thing!”

So, I asked…. “How would Ellis know if neither of you went to him to complain? I wouldn’t have told him….” This led us to the third person that was present during every argument….

You see, there was another electrician from the plant across town that was there every time Ellis came to Bob asking about Arthur after an argument… Let’s call it Mustang Plant (since that was the name). In order not to embarrass him, I won’t tell you his name, but his initials are “Randy Oxley”. Randy Oxley desperately wanted to move from Mustang Plant to the plant in Midwest City… (all right… since I’m already naming names of plants, I might as well say “Horseshoe Plant”).

For a time during this overhaul I spent a great deal of time in the electric shop working on motors. Each day I would stand at a workbench disassembling motors, cleaning out their sleeve bearings (yeah. these old motors at the old plant had sleeve bearings) and measuring them, and re-assembling them. During that time there were two things that I listened to. The first thing was the radio…. At that time in history… the leading rock radio stations would play the top 20 songs only. That meant that after listening to the top 20 songs, the only thing left to listen to was the top 20 songs all over again…. To me… It was like a nightmare.

The songs I listened to 100 times were songs like

“Say you Say Me” by Lionel Riche,

One More Night by Phil Collins:

Every Time you Go away by Paul Young:

We Built This City by Jefferson Starship:

Something in the Air Tonight by Phil Collins:

I’m sorry to do this to you, but this last song I know I must have listened to about 50 times as the top 20 played over and over again about every two hours as it has been drilled into my head. I know. I can feel the pity from every one of you who have just read this post.

Today I have “Something In The Air Tonight” by Phil Collins on my iPod only because when I listen to it once each week it reminds me of the time I spent in the electric shop at Horseshoe plant working on those motors working around Reggie Deloney, Steven Trammell (otherwise known as ‘Roomie’), Paul Lucy, and the others that were there during that overhaul.

The second thing that I listened to while I was working on the motors in the electric shop was Randy Oxley. Randy was much like Steven Higginbotham, the summer help that I had worked with the first summer I had worked at our plant. See…. “Steve Higginbotham’s Junky Jalopy Late for the Boiler Blowdown“. He liked to talk.

Randy didn’t consider me as an important asset, so he didn’t talk much to me. He did, however, talk to one of the Maintenance Supervisors, who happened to be his uncle. You see… Randy wanted desperately to move from Mustang Plant to Horseshoe Plant. There was an opening for the B Foreman at Horseshoe plant because a long time foreman was retiring, and he figured that one of the men in the electric shop would surely get the new foreman opening, which would leave an opening for an electrician.

So Randy would try to butter up his uncle (His uncle was called “Balkenbush”). He didn’t seem to care that I was standing right there carefully honing a sleeve bearing for an old GE motor. He openly expressed his opinion. It is only because of his blatant disregard for discretion that I don’t feel any guilt passing on the conversation.

The one phrase that sticks in my mind is that Randy, while trying to convince his uncle that they should hire him in the electric shop at Horseshoe lake, said, “I am the best electrician at Mustang Plant. The only problem is that I’m the only one that knows it!”

I’m not kidding…. “I am the best electrician at the plant… the problem is that I’m the only one that knows it….”

This became one of my favorite phrases of all time. I couldn’t wait to share it with Arthur…. I told him… “I am the best darn BS’er of all time… the only problem is that I’m the only one that knows it…” Art would say…. “I’m the best goof ball of all time… only I’m the only one that knows it…” I know I had tears in my eyes from laughing so hard.

Actually, I use this phrase to also remind me to never get such a big head that I really think that I’m better at something than others think I am… because they usually know better than I do.

So, this brings us back to the Art and Bob Cage Fight….

It became obvious that both of them had become snookered. Every time Art and Bob had argued about something and Randy Oxley was around, Randy would run up to Ellis’s office and tell him that Art and Bob were at each other’s throats.

Randy was trying to butter himself up to Ellis so that he would hire him when there was an opening in the electric shop (which one was supposed to be coming up on the horizon). Art and Bob each thought the other had run to Ellis complaining about the other….

That was when the other shoe dropped….

Many years before, when I was still a summer help, and when I was a janitor, there was an electrician at our plant named Mel Woodring. Mel had decided that he didn’t have a future at our plant so he applied for a job at Muskogee. Of course, Bill Bennett and Leroy Godfrey (or was it Jackie Smith at that time?) were glad to give him a glowing recommendation because they thought that when Mel left, it gave them an opportunity to hire someone that would…. let us say… fit their culture in a more effective manner.

Because I was a janitor at this time, I was not eligible to apply for an Electrical job, even though Charles Foster had become my mentor and had me begin taking electrical courses through the company.

I had worked the year before I was working with Bob Kennedy at the plant in Midwest City, Oklahoma at Muskogee plant around Mel Woodring. I never worked directly with him, so I will just say that he met the expectations that had been set by my bucket buddy back home, Diana Brien.

Fast forward a year later to when I am on overhaul at Horseshoe plant….. Steven Trammell, Bob Kennedy and a few other electricians that had spent many years at the plant, all thought they would be possible contenders for new foreman’s job. Any of them would have been excellent candidates.

To their stunned surprise… Mel Woodring from Muskogee was given the job! To me, this was an obvious case of the “promote someone in order to get him out of the shop” syndrome.

It turned out that the foremen at Muskogee (John Manning), including our illustrious Don Spears, that I had the momentary lap dance with the year before (see, “Lap O’ Luxury at the Muskogee Power Plant“), had decided to give Mel the highest rating possible so that he would get the job at Midwest City, thus relieving Muskogee from the burden that our plant had placed on them by suggesting that Muskogee transfer him from our plant.  Maybe some day he will be promoted to VP.

Not only was the Horseshoe plant in a state of shock, but so was Randy Oxley. This meant that there wasn’t going to be an opening in the electric shop, and all of his “schmoozing” had been for naught.

The last day of the overhaul was December 20, 1985, the day before my wedding. I remember that Paul Lucy wanted me to go to a “gentleman’s club”(quite the oxymoron if you ask me) to celebrate and have a sort of a bachelor’s party…. I remember looking straight at Art Hammond right after Paul asked me, and Art shook his head and said…. “Don’t listen to him. Do what is right.” I assured Art that I had no intention of ruining the rest of my life the day before my wedding.

I went directly home.

The next day, Art Hammond was at my wedding with his wife. It was, and still is, the most blessed day of my life. Partly because Art was there at the reception dancing alongside me. I was lucky that I didn’t have a black eye… (which is another story — See the post A Slap in the Face at a Gas-fired Power Plant)… and lucky that Art and Sonny Kendrick (who sang at my wedding — See the post Singing Along with Sonny Kendrick) were there. Of all of my friends at the power plant, they were the ones that came to my wedding reception of all the people my mom had invited from the plant.

Years later, I traveled with Bob Kennedy on a bus from his plant to Oklahoma City to visit the new Transmission Control Room and back. We sat together and it was just like we had never been apart. Bob talked… and I wished in my mind that I could be a miniature Bob walking behind him every step of the way.

Today any time I have to take a big step for whatever reason…. Bob Kennedy immediately comes to mind. I think about when Bob climbed out of that bus… These words come to my mind….

Through the dust and the smoke of this man-made hell walked a giant of a man that ‘lectricians knew well…. Like a Giant Oak Tree, he just stood there all alone….Big Baaah…. ob…. Big Bad Bob…. Big Bob….. Everyone knew it was the end of line for Big Bob…. Big Bad Bob…. An Electrician from this Plant was a Big Big Man… He was Big Bob! Big Bad Bob! Big Bob!

Psychological Profile of a Power Plant Control Room Operator

Favorites Post #38

Originally posted on July 6, 2012:

I suppose that many parents while raising their children would hear them say, “Dad, can you read that story to us again about the pirates that go to the island to find the treasure but Jim Hawkins fights them single-handed?” Or their children might say to their mother, “Will you tell us the story again about how you met daddy?” In my household, my children would say, “Dad, tell us another story about how you played a joke on Gene Day when you were working at the Coal-Fired Power Plant in Oklahoma? Those are always the best!”

As I pointed out in my third post this year called “Power Plant Humor And Joking With Gene Day” the first time I met Gene Day, I could tell that he was the type of person that would take a joke well, or so I thought…. One of the favorite stories my daughter would like for me to tell her as she was growing up was the one where I had created a Psychological Profile of Gene Day, who at that time was an Auxiliary Operator.

It began one day when I was leaving the electric shop through the Turbine Generator (T-G) building ground floor. A very noisy location as large steam pipes wound around under the Turbines where the steam caused a rumbling or whining sound. It was normal when walking through this area to reach up to the ear plugs that were draped over your shoulders and put them in your ears because the decibels were dangerously high if you were exposed earplug-less too long.

Earplugs on a cord that can be draped over your shoulders when not in use.

I stepped from the landing leading from the electric shop and started toward number 1 boiler when I spied Gene Day making his way around the first floor of the T-G building inspecting equipment and marking his documents indicating that they were operating correctly. As I saw him turn toward my direction I quickly dodged behind the nearest metal pillar (I-Beam). I peaked my head out from behind the pillar and took out the notepad that was in my back pocket, and the pen from my vest pocket pocket protector.

A pocket protector is a must for electricians and computer nerds who need a place to keep their small tools.

Gene saw me and gave me a suspicious look as I began feverishly writing in my notepad while looking from my notepad back to Gene and then back to what I was writing. After I had done this for about 10 seconds or so, I put my pad away, my pen back in the pocket protector and strolled away toward unit 1 to continue my work.

A notepad like this

It happened that this particular week was Gene’s week to monitor the equipment in the T-G building, so throughout the week he would be making his way somewhere around the T-G building with his clipboard in hand. Each time I encountered him I would do the same thing. I would visibly hide behind a beam and write notes in my notepad. I saw Gene rather frequently during the week because the majority of the time, I left the electric shop by going through the T-G room to one of the boilers and then to the precipitators, where I spent most of my time working at this time in my career (but that is another story for a later time).

Each time, Gene would watch me suspiciously knowing that I was just messing with him, but not exactly sure what I was “up to”.   At the time, I wasn’t sure either.   So I just wrote down what I saw Gene doing, that way, if he ran over and grabbed my notepad from me, it wouldn’t say anything other than what I saw.

It had happened at the plant a few years earlier when I was a janitor that the company had hired an efficiency expert to monitor the employees at the plant.  He would walk around the plant with a stopwatch observing the employees. When he saw them he would write notes on his clipboard. It became very unnerving because you would walk around the corner and there he would be standing writing something down about you.

I went to the Assistant Plant Manager Bill Moler and told him that this creepy guy keeps showing up in the main switchgear by the janitors closet. And every time he sees me, he writes something down. I told Bill that it really bothered me.  He explained that he is an efficiency expert and he has a certain path that he takes throughout the day and takes a snapshot of what the workers are doing at that moment and writes it down. By doing that he calculates how efficient we are.  It seemed pretty silly to me, because most mechanics when they saw him coming put their tools down and did nothing while he walked by until he was out of sight again.

When I was on the labor crew a few weeks later, and I was blowing coal dust off of all the I-Beams above the bowl mills with a high pressure air hose, I looked down, and through my fogged up goggles I could see this guy standing directly under me. I was about 50 feet above him crawling across an I-Beam with the air hose blowing black dust everywhere. He had crossed my barrier tape to go into the bowl mill area to see how efficient I was being.

This is the type of barrier tape I was using. It is made of woven plastic fibers.

I was so mad I turned off my air hose, climbed down the wall Spiderman-like (no. not head first) and went straight into the A-Foreman’s office and told Marlin McDaniel that the Efficiency Expert had crossed my barrier tape and was standing directly under me as I was blowing down the beams with air.

It turned out that the Efficiency Expert had gone upstairs to complain that some guy in the bowl mill had dumped a bunch of coal dust on him while he was monitoring him from below. Evidently, he wasn’t expert enough to know you weren’t supposed to cross someone’s barrier tape without permission, as was indicated on the caution tags that were tied to the barrier tape. From that point on, the efficiency expert (now in lowercase) had to be accompanied by someone from the plant to make sure he wasn’t breaking any safety rules and putting himself at harm.

To make a long side story short, we turned out to be so efficient, people came from all over the world to study us. Somebody downtown hired the efficiency expert full time, but later he was laid off during the first downsizing.

He reminds me of a person on an episode of Star Trek The Next Generation where this guy Lieutenant Commander Remmick comes aboard the Enterprise and he walks around inspecting everything and asking everyone questions that make them uncomfortable and at the end asks Picard if he could come work on the Enterprise. He looked so much like him, that I thought maybe our efficiency expert went to Hollywood to become an actor.

Lieutenant Commander Remmick

Back to Gene Day. I suppose the thought of the efficiency expert may have been going through my mind as I was taking notes about Gene Day at work. Like I said, at the time, I didn’t know what I was going to do with it.

Oh.  Let me include a picture of Gene Day:

Gene Day is the one standing on the right with the Orange shirt.

It finally came to me on Thursday morning. This was the last day that Gene was going to be on the day shift, so I figured I might as well do something about it. So when I entered the shop that morning, I sat down at the desk of my foreman Andy Tubbs and began to write. The title at the top of the page was: “The Psychological Profile of Gene Day”.

Using the notes I had taken during the week, I wrote things like the following: “Gene Day walks around the Turbine Generator building with a clipboard in his hand trying desperately to look like he’s doing something important. He constantly hopes that someone is watching him because he dislikes doing so much work to act busy for no reason.

At times Gene Day gets paranoid and believes that he sees people spying on him from behind every corner (especially I-Beams). Sometimes Gene Day stands in the middle of the T-G floor staring up into space as if he forgot what he was supposed to be doing.” I wrote more similar observations, but I don’t remember everything… but I do remember the last two sentences. I will save that for a couple of paragraphs from now.

I took my Psychological Profile of Gene Day and went up to the Control Room. I noticed out of the corner of my eye that Gene had just walked over toward the break room behind the Auxiliary Control Panel so I walked over by the Shift Supervisor’s office and I leaned against the top of the large Blue Monitor and placed the Psychological Profile on the top of the monitor in front of me.

Less than a minute later Gene came walking around behind me and seeing the paper on the top of the monitor came up behind me and looked over my shoulder and began to read….. He wasn’t trying to hide the fact that he was reading the paper, and I obviously knew he was there, and the title in large bold letters did say, “The Psychological Profile of Gene Day”. So, he read on.

I heard a few chuckles as he read through my interpretation of what he had done during the week. Then he came to the “Second from the Last Sentence”, as I could hear him reading quietly in my ear… The sentence read, “Gene Day sneaks up behind people and reads their private material over their shoulder!” — Bingo! I had him!

When he read that he grabbed me by the throat and started to Throttle me! Shaking me back and forth. This would have been a humdinger of a joke at that point, but I had one more sentence up my sleeve… ur… I mean on the paper….

As I was wavering (is that a word?) back and forth between life and death I managed to eke out something like: “Wait! There’s More!”…. Gene Day let up on me a little and looked down at the page and read the last sentence…… It read….. “Gene Day tries to strangle people who are only trying to help him by creating his Psychological Profile.”

That was all it took. Another perfect joke played on Gene Day, and I was able to live to tell about it. When Gene read that he was stunned into dismay. Giggling as hard as he could he retreated shaking his head in defeat.

Now, I know that Gene reads these posts, and he may remember this story a little differently, and I’ll give him that because Gene is older than dirt and his memory isn’t that good. But I was the one that was being strangled, and I still have a vivid image of those few moments. Not only do I, but so do my children, who will one day tell their children, who will say, “Mommy, will you tell us that story again about how Grandpa was strangled by Gene Day that time in the Control Room at the Coal-Fired Power Plant in Oklahoma?”

Sky Climbing in the Dark with Power Plant Boiler Rats

Favorites Post #15 (posted in no particular order)

Originally Posted July 26, 2013:

I suppose everyone at some point in their life wishes they could work at Disney World or some other place where there is one wonder after another throughout their day. Working in the Power Plant was a lot like that…. sometimes….. I have mentioned a few times that when you drove through the gate to the coal-fired Power Plant in North Central Oklahoma each morning, you never knew what was in store for that day. It was often a surprise. Sometimes the surprise was a wonder. Sometimes it was… well…. surreal.

This is a story about one day in October 1986 during an overhaul while I was a plant electrician, where I entered a world totally foreign to just about anything I had encountered before. You may think this is an odd statement if you have read some of my other posts where I have found myself in oddly dangerous situations and my life was in the balance. Well…. this is one of those stories, with a new twist.

As I said, we were on overhaul. This meant that one of the two units was offline and major repairs were taking place to fix things that can only be done when the unit isn’t running. The two major areas of repair are the Turbine Generator and the Boiler. People come from the other plants to help out and get paid a lot of overtime working long hours to complete this feat.

At this time I was working on motors in the electric shop. I had been removing the fan motors from the large General Electric Transformer for Unit 1. Changing their bearings and testing them. Then putting them back in place. The transformer had 24 of these motors, so after the first few, the work was becoming pretty routine.

A Main Power Transformer

A Main Power Transformer

Somewhere between the 11th or 12th motor David McClure came into the shop. I think he may have been on the labor crew at the time. He had only been working at the plant for about 8 months. He was a welder, so I think if he had been on labor crew, they had quickly moved him into the welding shop because anybody with welding skills were always in high demand.

David told me that Bill Bennett had told him to ask me to help out with a problem in the boiler. Now. when I was on the labor crew, I had been in the boiler during an overhaul. I had worked on shaking tubes in the reheat section and cleaning the clinkers out of the economizer section. You can read about these moments of mania in the posts: “Bob Lillibridge Meets the Boiler Ghost” and “Cracking a Boiled Egg in the Boiler and Other Days You Wish You Could Take Back“.

During those times I knew that something was taking place in the “superheat” section of the boiler, but I wasn’t exactly sure what it was. You see, even when I was in the bottom ash hopper when it was being sandblasted, there was a wooden floor that had been put in above the hopper so that you couldn’t see the boiler overhead. This was the first time I was going to go into the boiler to actually work on something other than laying down the floor (which I had been lucky enough to do once when I was working on the labor crew).

Diagram of a boiler

Diagram of a boiler

So, I grabbed my tool bucket and David took me up to the main entrance into the boiler which was next to the door where Chuck Ross and Cleve Smith had been blown off of the landing by the Boiler Dragon six years earlier when I was a summer help (see the post: “Where Do Knights of the Past go to Fight Dragons Today?“). About 40 feet up from the concrete floor we climbed into the boiler.

This is where I first came face to face with Boiler Rats. These rats live in a boiler when it is taken offline. Shortly after the boiler is cooled down, these “boiler rats” move in and they spend the next 4 or 10 weeks (depending on the length of the overhaul), roaming around the boiler sniffing out boiler tubes that are in need of repair.

Some lights had been placed around the bottom of the boiler to shine up the 200 feet to the top of the boiler. That is the height of a 20 story building. Yes. That’s right. The inside of the boiler is as tall as a 20 story building. I couldn’t really see what was going on up there toward the top, but there was a boiler rat standing right there in the middle of the wooden floor staring at me with the grin (or snarl) that is typical of a rat. Not a cute rat like this:

Rat from the Movie Ratatouille

Rat from the Movie Ratatouille

Or even a normal rat like this:

Normal looking rat

Normal looking rat

No. These rats looked like Ron Hunt wearing his hillbilly teeth. More like this:

rat from kootation

rat picture taken from kootation.com

Yep. Red eyes and all, only the whiskers were longer. I would go into how the boiler rats smelled, but I didn’t want to get too personal….

Anyway, this one boiler rat that had been waiting for me said that he had just finished rigging up this sky climber so that he could take me up into the upper reaches of the dark to work on a sky climber that was stuck. He had rigged this sky climber up so that it would pull up next to the one that was hung up by the bottom of the high pressure boiler tubes that were hanging out over the top of the boiler.

If you have ever seen Window washers going up and down the side of a building washing windows, then you know what a sky climber is.

A sky climber

A sky climber

You see, the boiler rats would ride these sky climbers up from the wooden floor to the boiler tubes hanging down from the ceiling of the boiler. One had stopped working and they needed an electrician to go up and fix it so that they could continue working. That was my job…. I carry a badge…. oh… wait… that’s Sergeant Friday on Dragnet… I carry a tool bucket that doubles as a trash can and triples as a stool.  The nearest thing I had to a badge was the pocket protector in the vest pocket on my t-shirt.

So, I climbed into the sky climber and up we went. I could see faint lights up above me where boiler rats were working away cutting and welding boiler tubes. As we took off, one of the boiler rats said that a little while just before I had arrived, someone from above had dropped a tool that came flying down and stuck right into the wooden plank floor. It had landed about 10 feet from another boiler rat. This answered a question that I had for some time…. it turned out to be true… Boiler Rats do have Guardian Angels too.

Anyway, Up into the darkness we went. The boiler rat (I believe this one was called Rodney… as in Rodney Meeks) operated the sky climber as I just enjoyed the ride. Looking down, I saw the spot lights getting smaller and dimmer. Looking up, I saw us approaching a group of hanging boiler rats, all doing their stuff. Some were resting. Some were welding. Some were looking off into space in a daze after having been in the boiler for so long they had forgotten their name.

There were names for these rats. One was called T-Bone. Another was called ET. There was a guy there called Goosman. Another boiler rat was called Frazier. I think it was John Brien that was staring off into space at the time, or was it Butch Ellis. Oh. Now I remember. Butch was on one sky climber staring off into space at the other sky climber where John Brien was staring back at him.

There were many other boiler rats there from other plants. They were all hanging down from the top of the boiler on these sky climbers like fruit hanging from a tree in the dark. Most of them paid no attention to my arrival.

We pulled up to the sky climber that was broken. I swung over the couple of feet from the one climber to the other, with a straight drop of about 160 feet down to the floor. I looked below so that I could calculate that in case I slipped and fell, how I would try to swing my body just as I fell so as to miss any boiler rats below. I wouldn’t have wanted to upset any boiler rat families by falling on their boiler rat breadwinners.

By Swinging my tool bucket toward the other sky climber, I followed the momentum so that it carried me over to the other platform, where I swung my bucket over the railing and climbed in. Once settled, I took out my flashlight so that I could look around my new six or eight foot world.

I tried the controls, and sure enough… nothing happened. Remembering my dropped flashlight almost exactly three years earlier that had almost cost me my life (see post: “Angel of Death Passes By The Precipitator Door“), I took extra care not to drop any tools on some unsuspecting souls below.

I took out my multi-meter and checked the voltage coming into the main junction box and found that the problem was in the connector where the cable came into the box. So, this turned out to be a fairly easy fix. The cord had been pulled by something (geez. It was only hanging down 200 feet. I don’t know what might have been pulling on it) and had worked its way out of the connections.

I told Rod that I would be able to fix this quickly and went to work removing the connector from the cable, cutting off the end and preparing it to be reconnected to the connector. It was about that time that I became aware of something that had been going on since I had arrived, I just hadn’t noticed it. Maybe it was a remark one of the boiler rats had said. I think it was Goosman talking to Opal. He said something like “That George Jones can sure sing.”

That was it. That was the extra amount of strangeness that I had been experiencing since I had arrived. Someone had a radio that was playing country music. The music was echoing throughout the boiler so that all the hanging boiler rats could listen to it. I realized that Butch and Brien weren’t just staring off into space at each other. They were experiencing a moment of country music meditational bliss. The moment the current song was over someone off in the distance that I couldn’t see in the dark or because they were stuck up inside a rack of boiler tubes, let out a hoot of satisfaction. Butch and Brien rose and went back to work.

I have heard that it takes a village to raise a child…. Hillary Clinton even wrote a children’s book with that title once. I experienced something similar but strangely different that day in October 1986. A village of raised boiler rats, who for a moment, it seemed, some had stopped to sit by the welder’s campfire to listen to the tales being woven by the country music singer on the radio.

There was a sincere camaraderie between these individual boiler rats. A culture had grown inside this boiler that was completely foreign to me. I suppose the same thing happens to soldiers who put their lives on the line to protect our country. When you are in a position where one wrong step and someone dies. You bond to those around you in a unique way.

I am grateful for my brief encounter with the boiler rats that day. They had invited me into their lair because they needed my help. I was glad to have been able to fix there problem and be quickly on my way.

Though I never had a desire to become a boiler rat myself, during the many years where I walked alone throughout the inside of the precipitator I would sometimes hear the sounds coming down through the economizer from the Superheat section of the boiler. Maybe a faint hint of country music. I knew that the boiler rat village had come together again like a group of nomads that meet every winter to share stories. Sometimes I would take the plate straightening tool I carried and banged on the plates wondering if any of them would hear me way back up in the boiler. I doubt anyone ever did.

Comment from previous post:

  1. A.D. Everard August 3, 2014

    You tell a wonderful story and keep the reader spellbound. I love this sort of inside information!
    Coming to your blog has given me the same rush of excitement I get when I’m researching something and find a gem! Now I want to write about boiler rats! 🙂

Runaway Fire Hydrant Leaves Power Plant in the Dark

Favorites Post #13 (posted in no particular order)

Originally posted May 17, 2014:

Don’t believe it when the Electric Company tells you that the reason your town lost electricity for an hour was because a squirrel climbed onto a transformer and shorted it out. The real reason just may be more bizarre than that and the company doesn’t want you to know all the different creative ways that power can be shut off. This is a tale of just one of those ways. So, get out your pencil and paper and take notes.

A notepad like this

Power Plant Notepad

One spring day in 1993 while sitting at the Precipitator computer for Unit one at the Coal-fired Power Plant in North Central Oklahoma, while I was checking the controls to make sure all the cabinets were operating correctly, suddenly there was a distant boom, and the lights in the control room went out. The computer stayed on because it was connected to an electric panel called the VSP or Vital Services Panel, which in turn was supplied by the UPS system (Uninterruptible Power Supply). That was one of those moments where you may pause for a moment to make sure you aren’t still at home dreaming before you fly into a panic.

The Precipitator cabinets all indicated on the computer that they had just shutdown. I rose from the chair and walked around to the front of the Alarm Panel for Unit one, and found that the fluorescent lights were only out on Unit 1. The lights were still on for Unit 2. The Control Panel was lit up like a Christmas Tree with Green, Red, Blue and Yellow Lights. The Alarm Printer was spewing out paper at high speed. As the large sheets of paper were pouring out onto the floor, I watched as Pat Quiring and other brave Power Plant Control Room operators were scurrying back and forth turning switch handles, pushing buttons, and checking pressure gauges.

Just this site alone gave me confidence that everything was going to be all right. These Control Room operators were all well trained for emergencies just like this, and each person knew what their job was. No one was panicking. Everyone was concentrating on the task at hand.

Someone told me that we lost Unit 1, and the Auxiliary Power to Unit 1 at the same time. So, Unit 1 was dead in the water. This meant, no fans, no pumps, no lights, no vending machines, no cold water at the water fountain and most importantly, no hot coffee!!! I could hear steam valves on the T-G floor banging open and the loud sound of steam escaping.

I turned quickly to go to the electric shop to see what I could do there in case I was needed. I bolted out the door and down the six flights of stairs to the Turbine-Generator (T-G) basement. Exiting the stairway, and entering the T-G basement the sound was deafening. I grabbed the earplugs that were dangling around my neck and crammed them into my ears. Steam was pouring out of various pop-off valves. I ducked into the electric shop where across the room Andy Tubbs, one of the electric foreman was pulling large sheets of electric blueprints from the print cabinet and laying them across the work table that doubled as the lunch table.

 

Andy Tubbs - True Power Plant Electrician

Andy Tubbs – True Power Plant Electrician

When I asked Andy what happened, I learned that somehow when a crew was flushing out a fire hydrant the water somehow shot up and into the bus work in the Auxiliary Substation (that supplies backup power to the Power Plant) and it shorted out the 189,000 volt substation directly to ground. When that happened it tripped unit 1 and the auxiliary substation at the same time leaving it without power.

 

An example of part of an Auxiliary Substation

An example of part of an Auxiliary Substation

I will explain how a fire hydrant could possibly spray the bus work in a substation in a little while, but first let me tell you what this meant at the moment to not have any power for a Power Plant Boiler and Turbine Generator that has just tripped when it was at full load which was around 515 Megawatts of power at the time.

Normally when a unit trips, the boiler cools down as the large Force Draft (FD) Fans blow air through the boiler while the even larger Induced Draft (ID) fans suck the air from the boiler on the other end and blow the hot air up the smoke stack. This causes the steam in the boiler tubes to condense back into water. Steam valves open on the boiler that allow excessive steam to escape.

When the boiler is running there is a large orange fireball hovering in space in the middle of the boiler. The boiler water is being circulated through the boiler and the Boiler Feed Pump Turbines are pumping steam back and forth between the turbine generator and the boiler reheating the steam until every bit of heat from the boiler that can be safely harnessed is used.

When all this stop suddenly, then it is important that the large fans keep running to cool down the steam, since it is no longer losing energy in the generator as it was when it was busy supplying electricity to 1/2 million people in Oklahoma City. The power is fed to the fans from the Auxiliary substation located right outside the Main Switchgear where all the breakers reside that supply the power to the fans. Unfortunately, in this case, the Auxiliary substation was shutdown as well, leaving the boiler without any fans.

Without fans for cooling, and pumps to circulate the water, the walls of the boiler began heating up to dangerous temperatures. Steam was whistling out of pop off valves, but if the steam drum on the top of the boiler were to run dry, then the entire boiler structure could be compromised and begin melting down. — So, this was serious. Something had to be done right away. It wouldn’t be as bad as the China Syndrome since we were burning coal instead of nuclear power, but it would have caused a lot of damage nonetheless.

 

From the movie "The China Syndrome" where a similar emergency existed only in the movie, it was a Nuclear Plant

From the movie “The China Syndrome” where a similar emergency existed only in the movie, it was a Nuclear Plant

I have a side story about this picture, but I think I’ll save it for another post because I don’t want to digress from the main story at this point (Ok. Let me just say “Jack Maloy and Merl Wright” for those who can’t wait.  See the post: “Power Plant Conspiracy Theory“).

With the prospect that the boiler might melt to the ground in a pile of rubble, it would seem that the main priority was to turn the Auxiliary Substation back on so the fans could be turned back on and prevent the boiler from collapsing. So, we walked out to the substation and looked at the switches that would have to be operated in order to first power up the main bus and then to close to supply power to the two big transformers and the six smaller transformers that supplied the Unit 1 Main Switchgear.

While inspecting the switches where the electricity had gone to ground we found that one of the main insulators was cracked.

A High Voltage Insulator like this

A High Voltage Insulator like this

Since this insulator was cracked, we didn’t really want to operate the switch to test if another 189,000 volts would go straight to ground again, especially since one of us would be standing right underneath it cranking the switch. So, we went back to the shop to find an alternative.

By this time the Plant Manager, Ron Kilman arrived in the shop, and understanding the urgency to find a solution asked us what were the alternatives. He was relying on our expertise to make the decision.

Ron Kilman

Ron Kilman is the one on the left in the plaid shirt

The other solution would be to cut the power over from Unit 2 which was still humming away pushing electricity to Oklahoma City out of the 345,000 volt substation. The cut over would be very simple because the switchgear was designed with this in mind. We analyzed the power rating on the auxiliary transformers on Unit 2 and thought that we might be cutting it close to have them running both sets of fans at the same time, especially since the full load amps of a huge fan starting up was about 10 times the normal rate.

The transformer was rated to handle the load, but consider this. What if this caused Unit 2 to trip as well. With the Auxiliary substation offline, if Unit 2 tripped, we would be in twice the amount of trouble we were currently in. What a day it would have been if that had happened and two 250 foot boilers had come crashing to the ground in a pile of rubble. After reading the power ratings on the auxiliary transformers I was thinking, “Yeah, let’s do it! These transformers can handle it.” Andy was not so eager.

So, we were left with one alternative. That was to shut the switch in the Auxiliary substation that had the cracked insulator and take our chances that it wasn’t going to short to ground and blow up over our heads. I think I was eager to close the switch for Andy, but if I remember correctly, he didn’t want me to be the one to suffer the consequences and decided to close the switch himself. Needless to say. Andy closed the switch, and nothing blew up.

High Voltage Switch similar to the one we were closing

High Voltage Switch similar to the one we were closing

As soon as the power was restored to the switchgear, the fans were powered up and the temperature in the boiler was quickly reduced. The coffee pot in the Electric Shop began heating the coffee again. The power plant was saved from a major catastrophe. That was delayed for another day… of which I will talk about later (see the post “Destruction of a Power Plant God).”

So, how exactly does a fire hydrant shoot water up into the bus work of a substation like the picture of the switch directly above? The culprit fire hydrant wasn’t in the substation, it sat alongside it outside the fence a good 50 feet from the high voltage switch. No hose was attached to the fire hydrant. It was only being flushed out as part of a yearly activity to go around and make sure the fire hydrants are all operating correctly.

Here is the story about how the squirrel climbed into the transformer this time….

George Alley, Dale Mitchell and Mickey Postman were going around to the 30,000 fire hydrants on the plant ground (ok. maybe not that many, but we did have a lot of them), and they were opening up the valves and flushing them out. That means, they were letting them run for a while to clear them out from any contaminates that may have built up over the year of not being used.

Throughout their adventure they had opened a multitude of Hydrants situated out in the fields along the long belt conveyor from the coalyard and around the two one-million gallon #2 Diesel tanks.

Large Oil Tank about the size of the two that are at the Power Plant

Large Oil Tank about the size of the two that are at the Power Plant

The brave Power Plant Men, learned that when opening a fire hydrant wide open in the middle of field had unintended consequences. It tended to wash out the ground in front of the flow of the water shooting out of the hydrant. So the team of experts devised a plan to place a board in front of the hydrant when it would be in danger of tearing a hole in the terrain. The board would divert the water into the air where it would fan out and not cause damage to the surrounding area.

This was working fine, and when they arrived at the fire hydrant next to the substation, since the stream from the hydrant was pointing directly into the substation (hmm. a design flaw, I think), they decided to prop the board up against the fence to keep from washing away the gravel in the substation. Well. When a fire hydrant is opened that hasn’t been used for a year, the first flow of water to shoot out is dark brown.

You may think that this is because the water has somehow become dirty over the past year, but that isn’t quite the case. What has happened is that the pipe has been rusting little by little and the water has become saturated with the rust. So, the water shooting out of the hydrant was full of rust (hence the need to flush them out).

Well. Rust is made of metal. Metal is conductive, especially when it is mixed with water. When the water hit the board, it was deflected into the air and happened to direct itself directly into the high voltage switch in the substation. This caused a circuit to the ground which, once it created an arc pumped all the electricity directly into the ground.

Normally when something like this happens it doesn’t trip the Main Power Transformer to a Power Plant.

A Main Power Transformer

A Main Power Transformer

This time it did. I know there was a few heads scratching trying to figure it out. I think I figured out what happened a little while later. You see… here is the rest of the story….

Once the unit was back online and the emergency was over, someone finally noticed that the telephone system couldn’t call outside of the plant. Well. I was the main telephone person at the time, so the control room called me and asked me to look into the problem.

I checked the telephone computer and it was up and running just fine. Internal calls could be made. Only any call outside just concluded with a funny humming sound. After checking the circuit in the Logic Room next to the Rolm Telephone Computer I headed for…. guess where….. the Main Switchgear….

A ROLM Phone Computer

A ROLM Phone Computer

In the middle of the main switchgear in the back of the room right next to the Auxiliary Substation beyond the back wall, the outside telephone line came into the plant. The first thing it did was go through a special Telephone Surge Protector.

Telephone Grounding Panel

Telephone Grounding Panel

In this picture above, the silver circular buttons on the left side are really an old style surge protector. whenever there was a power surge, the carbon connection in the surge protector would quickly melt causing the circuit to go straight to ground. Thus protecting the rest of the telephone circuit. So, if some kid in their house decides to connect the 120 volts circuit to the telephone for fun to see what would happen, this circuit would protect the rest of the phone circuits. Keep in mind that this was during the early 1990 when “Surge Protection” still was basically all “mechanical”.

Anyway, when I arrived at this panel and I checked the surge protector to the main line going out of the plant, guess what I found…. Yep. Shorted to ground. Luckily there were some spares that were not wired to anything in the panel and I was able to swap them out for the ones that had been destroyed. — These were a one time use. Which meant, if they ever had to short to ground, they had to be replaced.

Ok. Fine. After a little while, we were able to call back out of the plant, though there was still some residual noise on the line. It was like this… when you called out of the plant, the person on the other end sounded like they were buried in a grave somewhere and they were trying to talk to someone living just like in an episode of the Twilight Episode where a phone line landed on a grave and the dead person tried to call his long lost love from the past.

 

Gladys Cooper in the Twilight Zone Episode "Night Call"

Gladys Cooper in the Twilight Zone Episode “Night Call”

I didn’t give it much thought other than that I figured the 189,000 volt arc to ground must have shorted out the telephone line since the phone line ran directly under the auxiliary substation ground grid.

It wasn’t until the next morning when the Southwestern Bell repairman showed up at the plant. I knew him well, since he had been working on our phone lines since before the AT&T breakup in 1984. When I met him in the front of the electric shop, he said that he needed to check our telephone circuits. I told him that I knew that we had a problem because we had a high voltage short to ground yesterday and I found our surge protectors melted away.

He explained to me that not only was our circuit affected, but that every relay house from here to Ponca City was blown out. That’s when I realized that the problem was the reverse of the usual situation. What had happened was that the Ground Grid in the substation and the surrounding area (including the Unit 1 Main Power Transformer) had become hot. What do you do when the ground grid becomes charged?

The Ground Grid is what is supposed to protect you when a surge happens, but what happens when the ground grid itself is the problem? In this case, when the high voltage line about 60 feet from the telephone cable surge protector, arced to ground, it fed a tremendous amount of power back through the ground grid. when equipment detected the surge in voltage, they automatically defaulted their circuits to ground. That’s why the telephone circuit died. That’s what tripped the Main Power Transformer.

When the telephone circuit detected the high voltage surge, it shorted to ground (which was the problem), causing the high voltage to feed directly into the phone line and down the line to the next Southwestern Bell relay switch, which also defaulted to ground, trying to bleed off the surge as it went from relay switch to switch until enough of the power was able to be diverted to ground.

That day sure turned out to be a learning experience. I learned that when all the lights go out in the control room, that it is almost assured that the coffee pot in the electric shop is going to stop working. I also learned that in order to coax the plant manager to the electric shop, a major electrical tragedy is one good way. I learned that when shooting rusty water into the air don’t point it at a high voltage auxiliary substation switch. — I’m sure Mickey Postman learned that lesson too. I also learned that just like in Star Trek… whenever there is a dangerous job to do, the Captain is always the one that wants to do it. Does that make sense? Send a Peon like me in there…

I also learned something else about Power Plant Men…. You see…. People like Dale Mitchell, George Alley and Mickey Postman all are examples of incredibly wonderful Power Plant Men. When they were out there doing their duty and something tragic like this, all the Power Plant Men felt their pain. They knew that they all felt guilty for tripping the unit. It didn’t matter that a million dollars every so many minutes was walking out the door in revenue. The only thing that mattered was that these three men were safe.

 

Mickey Postman

Mickey Postman

Since I have left the Power Plant, I have found that the idea that the employee is the greatest asset that a company can possess is not a universal idea. You see, there was never the thought that any of these people should be fired for their mistake. On the contrary. The true Power Plant Men did whatever they could to let them know that they knew exactly how they felt. It could have happened to any of them.

Besides the friendship between Power Plant Men, one of the things I miss most about working at the Power Plant is that the employees are held in high esteem as a real asset to the company. Many could learn from their example.

Comments from the Original post

    1. Ron May 17, 2015

      That was an exciting day! Another great story. Thanks for the memories.

    1. Dan Antion May  17, 2014

      I like the mix of storytelling and information sharing you deliver here. Thanks again

    1. Dave Tarver May 17, 2014

      Aug 8, 2011 I lost all reserve in and lost both units in 2 separate storms and A1 would not start for a few minutes and A2 was leaking antifreeze terribly not a scratch and back online in 34 hours both units and no one ever asked me one question even with a Safety Dept not one question asked of me the SS on duty. Not many men on the planet have ever experienced an uncontrolled total plant outage- you would of thought a learning opportunity would of took place. Feb 2011 worst winter temps in years 50 Units or more tripped in Texas let alone the trusty units of Redbud and McClain were fighting Sooner rolled right along with storm warnings for two weeks ahead – the ICS still went to Detroit for just tours of other facilities once again the fall guy Tarver McArthur stood alone. I had authored a Freeze Protection Plan for the plant and that seemed to save the day and explain to the regulatory bodies how we were online and everyone else in Texas was off and enjoying rolling blackouts in a terrible winter weather situation not to mention our powers that be were all stranded in Detroit and very few people could get to the plant without getting stuck trying to get there as well – but a few health heart issues later I am still here to tell about it all you would think folks would want to take advantage of someone that had went through the fire and Ice but thats ok I want them someday distant to get all the credit they deserve when the trumpets sound as that is truly what matters most. DT

  1. NEO May 17, 2014

    Great story, and yes, you took exactly the proper lesson from it, and it is too bad that many of our bosses haven’t learned it.

    And yup, I’ve buried a lot of electrocuted squirrels over the years.

 

Pioneers of Power Plant Fame Finally Find Peace

originally posted on June 30, 2012:

Somewhere today there is a young man named Cameron Powell whose grandmother has recently died and who has a Great Grandmother named Dolores. A kind and gentle lady. If this young man were able to ask his great grandmother about his great grandfather he would hear the tale about a peaceful and kind man that made those who worked with him smile and enjoy their day. He lived his life in love with Dolores and his daughter and the very people that he worked with each day. All you had to do was walk in the same room as Howard Chumbley and a smile would come across your face instantly.

You see. While I was in my first years as a summer help at the Coal Fired Power Plant learning from the True Power Plant men of my day, 15 miles north of the plant along the Arkansas River was another plant. This plant was being operated by the Power Plant Pioneers of an earlier time. While we had the latest technological advancements that were available in 1974 when our plant was designed, the Osage plant was using old mechanical instruments that measured actual pressures and temperatures. What this meant was that when the pressure gauge registered 1000 pounds of pressure, it was because the pipe that was connected to the back or bottom of the gauge had 1000 lbs of pressure on it. I don’t know. They may have had a regulator on there that cut the pressure down to a safer range. That would seem crazy to anyone today to think that behind the Control Panel in the Control Room were pipes that ran from different steam pipes all over the plant to the gauges on the Control board, so that the Control Room operators could operate the plant correctly.

The Power Plant Men that worked in these early Generating Stations were subjected to dangerous chemicals and conditions though it was the best they knew at the time. Asbestos insulation covered the steam pipes. Turbine oil with PCBs were used to clean their tools.

Howard Chumbley explained to me one day that they used to wash their tools in Turbine oil up to their elbows in what was now known to contain the dangerous chemical PCB (Polychlorinated Biphenyls). A funny fact I found out later was that there was a temperature probe in the river just downstream from the plant taking the temperature of the water just like Sooner Plant (See the Post about Power Plant Men Taking the Temperature Down by the River).

When the old Osage Plant closed in the early 1980s, that was when I first learned about it. This was because some of the pioneer power plant men came to work at our plant. Howard Chumbley became an Electrical foreman and Gilbert Schwarz came to our plant as the superintendent of operations. Two gray haired men, both with a kind of slow peaceful look on their face. Howard had a smaller build with soft wavy gray hair. He could have been a professor at Harvard if you put a pipe in his mouth and a turtleneck sweater. Of course, that would not have been fitting for Howard. Gilbert was tall and had the look of a cowboy or a farm hand. I understand that he enjoyed working on the farm.

One year after I became an electrician in November 1984, Howard Chumbley became my foreman. It was less than a year after that when Howard retired. During the short time he was my foreman we took a trip up to the Osage Plant. It was named Osage because the Osage Indian Nation Territorial boundary is directly across the river from the plant. The plant itself actually sat adjacent to the Ponca Indian Tribe just outside of Ponca City. The day we went to the plant, Diana Lucas (later Diana Brien). a Power Plant Electrician and I loaded a special hazardous material containment barrel into the truck and I was given a special suit that I was to wear that would cover me from head to toe while I cleaned up a PCB spill. A smaller plant transformer had been removed from the old plant and there had been a slow leak under it that left a tar like substance on the concrete where the transformer had stood. As Howard, Diana and I approached the plant and I spied it for the first time. This is what I saw:

The old Osage Power Plant

As we drove closer I had a better look at the plant as we drove around the other side:

A closer view of the Osage Plant

It was definitely an old abandoned power plant. We took the barrel out of the back of the truck and hauled it inside on a two wheel dolly (or two-wheel hand truck, as it is often called). When we entered the abandoned plant we walked across the turbine room floor:

The stripped down Turbine Room floor of the Osage Power Plant

I could see where equipment used to stand that had been sold for scrap or stolen by vandals.

When we arrived at the oil spill I was surprised by how small of a spot it was. It couldn’t have been more than one square foot. I put on the rubber suit with it’s rubber hat, rubber boots and a full face respirator and rubber gloves. I took a putty knife and scraped up the tar-like substance and placed it in special bag that had a special seal on it.

When I had scraped up the thick stuff, I poured trichloroethane 1.1.1 solvent (which is no longer used due to the dangerous fumes that damages your liver) on the spot and scrubbed it with a wire brush. Then I took a Scotch Brite pad and scrubbed the floor until the spot was much cleaner than the concrete around it. Everything I had used went into the special barrel. The bags of tar, the Scotch Brite pad, the wire brush the putty knife and the rags I had used to wipe everything up. Then as I took off my suit, every piece of the rubber suit including the full face respirator went into the barrel. Once everything was in the barrel, the special lid was placed on top and it was bolted shut. A Hazardous Waste sticker was placed on the barrel and the time and date and what was in the container was written on it.

Hazardous Waste Barrel

We took the barrel back to the plant and it was placed in a hazardous waste Conex Box that was later buried when it was full of different types of hazardous waste from all over Oklahoma.

A Conex Box

A few years after Howard Chumbley retired, so did Gilbert Schwartz. Gilbert was the Superintendent over the Operators so I didn’t work around Gilbert and I knew very little about him. However, later when I was married and living in Ponca City, I would see him at the Catholic Church in Ponca City where he was a member of the Knights of Columbus. He would nod and say hi whenever he saw me.

Both Howard and Gilbert were in the military. I know that Howard Chumbley was in the Navy during World War II and that Gilbert Schwarz was in the Korean War. Growing up I noticed that older men that had served in the armed forces seemed to have light gray hair. Especially if they had been in the Navy. I don’t know if it’s just a coincidence. Aubrey Cargill was that way also (See the post about Painting Lessons with Aubrey Cargill).

In 1998, Howard Chumbley died unexpectedly when he was admitted to the hospital in Ponca City with a broken arm. The hospital in Ponca City had a bad reputation (or Mortality Rate, as some might say). People didn’t want to go there if there was anyway to avoid it. The hospital in Stillwater was the preferred hospital in this area of Oklahoma.

I only met Dolores Chumbley on two occasions and they were both at Christmas or Award banquets. She seemed the perfect spouse for Howard as she appeared kind and peaceful as well. I’m sure they had a happy life together. I do not have a picture of Howard. I wish I did. His demeanor reminds me of my Mother-In-Law. We have a picture of her in our hallway and the words below the picture says: “Be Kind”. I would say that this is what Howard was all about. Everything about Howard was kindness. I am honored to have known him.

Here Lies Howard Chumbley

This past week on June 24, 2012 Gilbert Schwarz died at the age of 83. He lived a long and happy life as did Howard. There was something about these Power Plant Pioneers that gave them a strange sort of peace.

A Power Plant Pioneer – Gilbert Schwarz

I never found the source of this peace for sure. I suppose it was their long and happy marriages with their loving and supportive wives. Howard had a daughter that he was always very proud to discuss. She was a teacher somewhere close to Tulsa. She recently died of Cancer on January 4. That was 2 days after I wrote my first Power Plant Man post (Why Santa Visits Power Plant Men) at the beginning of this year.

Gilbert never had a child of his own, but his nieces and nephews meant a lot to him throughout his life and he was active in their lives as they grew up. I suppose if the Power Plant Pioneers were anything like the True Power Plant Men of my day, then they found a lot of peace in the friendships that they had with their fellow Power Plant Men locked away behind the Main Gate that they had to drive through each day on the way to work. Once you drive through that gate and enter into the Power Plant Kingdom, there is a certain peace that you feel knowing that what you will do that day will directly affect the lives of millions of people in the state of Oklahoma.

These Pioneers of the early days willingly put themselves at risk working around equipment that did not have the safeties and guards that we have today to supply the electricity to the State. I don’t know if there are a few of these brave Pioneers left from the Osage Plant. Gilbert was the last of the older men that I knew about. If you happen to find one of these men some day, don’t miss the opportunity to talk to him. I am sure they would be proud to tell you of the days that they spent being Pioneers of the Power Plant World. You should be able to recognize them. You can pick them out in a crowd. They are the mild peaceful looking old men treating the people around them with respect.

Comments from Previous Post:

  1. Ron Kilman July 3, 2013:

    Thanks! I had not heard of Gilbert’s passing.
    Yes, the old plants had full pressures to the gauges in the control room (throttle, extractions, reheat (if any), even condenser vacuum). The funniest “gauge” I ever saw was at the Byng Power Plant (north of Ada). It was the plant MW output “gauge”. When the control room operator changed load, he would move the dial on the “gauge” (with his hand) and ring a buzzer. The men firing the boilers would hear the buzzer, look through the glass window at the new plant MW output, and change the firing rate on the boilers accordingly!

    1. Plant Electrician July 3, 2013:

      That’s a great story about the MW output gauge! This reminds me of the throttle control on large older ships. The round thing with the handle that the captain would turn to change the speed of the ship. This actually called an “Engine Order Telegraph” that rings a bell when the setting is changed so the Engine room knows to look at the new setting and then does what it takes to make the ship go faster or slower, or even to change from forward to reverse. In the movies it looks like it just happens automatically.

Psychological Profile of a Power Plant Control Room Operator

Originally posted on July 6, 2012:

I suppose that many parents while raising their children would hear them say, “Dad, can you read that story to us again about the pirates that go to the island to find the treasure but Jim Hawkins fights them single-handed?” Or their children might say to their mother, “Will you tell us the story again about how you met daddy?” In my household, my children would say, “Dad, tell us another story about how you played a joke on Gene Day when you were working at the Coal-Fired Power Plant in Oklahoma? Those are always the best!”

As I pointed out in my third post this year called “Power Plant Humor And Joking With Gene Day” the first time I met Gene Day, I could tell that he was the type of person that would take a joke well, or so I thought…. One of the favorite stories my daughter would like for me to tell her as she was growing up was the one where I had created a Psychological Profile of Gene Day, who at that time was an Auxiliary Operator.

It began one day when I was leaving the electric shop through the Turbine Generator (T-G) building ground floor. A very noisy location as large steam pipes wound around under the Turbines where the steam caused a rumbling or whining sound. It was normal when walking through this area to reach up to the ear plugs that were draped over your shoulders and put them in your ears because the decibels were dangerously high if you were exposed earplugless too long.

Earplugs on a cord that can be draped over your shoulders when not in use.

I stepped from the landing leading from the electric shop and started toward number 1 boiler when I spied Gene Day making his way around the first floor of the T-G building inspecting equipment and marking his documents indicating that they were operating correctly. As I saw him turn toward my direction I quickly dodged behind the nearest metal pillar (I-Beam). I peaked my head out from behind the pillar and took out the notepad that was in my back pocket, and the pen from my vest pocket pocket protector.

A pocket protector is a must for electricians and computer nerds who need a place to keep their small tools.

Gene saw me and gave me a suspicious look as I began feverishly writing in my notepad while looking from my notepad back to Gene and then back to what I was writing. After I had done this for about 10 seconds or so, I put my pad away, my pen back in the pocket protector and strolled away toward unit 1 to continue my work.

A notepad like this

It happened that this particular week was Gene’s week to monitor the equipment in the T-G building, so throughout the week he would be making his way somewhere around the T-G building with his clipboard in hand. Each time I encountered him I would do the same thing. I would visibly hide behind a beam and write notes in my notepad. I saw Gene rather frequently during the week because the majority of the time, I left the electric shop by going through the T-G room to one of the boilers and then to the precipitators, where I spent most of my time working at this time in my career (but that is another story for a later time).

Each time, Gene would watch me suspiciously knowing that I was just messing with him, but not exactly sure what I was “up to”.   At the time, I wasn’t sure either.   So I just wrote down what I saw Gene doing, that way, if he ran over and grabbed my notepad from me, it wouldn’t say anything other than what I saw.

It had happened at the plant a few years earlier when I was a janitor that the company had hired an efficiency expert to monitor the employees at the plant.  He would walk around the plant with a stopwatch observing the employees. When he saw them he would write notes on his clipboard. It became very unnerving because you would walk around the corner and there he would be standing writing something down about you.

I went to the Assistant Plant Manager Bill Moler and told him that this creepy guy keeps showing up in the main switchgear by the janitors closet. And every time he sees me, he writes something down. I told Bill that it really bothered me.  He explained that he is an efficiency expert and he has a certain path that he takes throughout the day and takes a snapshot of what the workers are doing at that moment and writes it down. By doing that he calculates how efficient we are.  It seemed pretty silly to me, because most mechanics when they saw him coming put their tools down and did nothing while he walked by until he was out of sight again.

When I was on the labor crew a few weeks later, and I was blowing coal dust off of all the I-Beams above the bowl mills with a high pressure air hose, I looked down, and through my fogged up goggles I could see this guy standing directly under me. I was about 50 feet above him crawling across an I-Beam with the air hose blowing black dust everywhere. He had crossed my barrier tape to go into the bowl mill area to see how efficient I was being.

This is the type of barrier tape I was using. It is made of woven plastic fibers.

I was so mad I turned off my air hose, climbed down the wall Spiderman-like (no. not head first) and went straight into the A-Foreman’s office and told Marlin McDaniel that the Efficiency Expert had crossed my barrier tape and was standing directly under me as I was blowing down the beams with air.

It turned out that the Efficiency Expert had gone upstairs to complain that some guy in the bowl mill had dumped a bunch of coal dust on him while he was monitoring him from below. Evidently, he wasn’t expert enough to know you weren’t supposed to cross someone’s barrier tape without permission, as was indicated on the caution tags that were tied to the barrier tape. From that point on, the efficiency expert (now in lowercase) had to be accompanied by someone from the plant to make sure he wasn’t breaking any safety rules and putting himself at harm.

To make a long side story short, we turned out to be so efficient, people came from all over the world to study us. Somebody downtown hired the efficiency expert full time, but later he was laid off during the first downsizing.

He reminds me of a person on an episode of Star Trek The Next Generation where this guy Lieutenant Commander Remmick comes aboard the Enterprise and he walks around inspecting everything and asking everyone questions that make them uncomfortable and at the end asks Picard if he could come work on the Enterprise. He looked so much like him, that I thought maybe our efficiency expert went to Hollywood to become an actor.

Lieutenant Commander Remmick

Back to Gene Day. I suppose the thought of the efficiency expert may have been going through my mind as I was taking notes about Gene Day at work. Like I said, at the time, I didn’t know what I was going to do with it.

It finally came to me on Thursday morning. This was the last day that Gene was going to be on the day shift, so I figured I might as well do something about it. So when I entered the shop that morning, I sat down at the desk of my foreman Andy Tubbs and began to write. The title at the top of the page was: “The Psychological Profile of Gene Day”.

Using the notes I had taken during the week, I wrote things like the following: “Gene Day walks around the Turbine Generator building with a clipboard in his hand trying desperately to look like he’s doing something important. He constantly hopes that someone is watching him because he dislikes doing so much work to act busy for no reason.

At times Gene Day gets paranoid and believes that he sees people spying on him from behind every corner (especially I-Beams). Sometimes Gene Day stands in the middle of the T-G floor staring up into space as if he forgot what he was supposed to be doing.” I’m sure I wrote more, but I don’t remember everything… but I do remember the second from the last sentence. I will save that for a couple of paragraphs from now.

I took my Psychological Profile of Gene Day and went up to the Control Room. I noticed out of the corner of my eye that Gene had just walked over toward the break room behind the Auxiliary Control Panel so I walked over by the Shift Supervisor’s office and I leaned against the top of the large Blue Monitor and placed the Psychological Profile on the top of the monitor in front of me.

Less than a minute later Gene came walking around behind me and seeing the paper on the top of the monitor came up behind me and looked over my shoulder and began to read….. He wasn’t trying to hide the fact that he was reading the paper, and I obviously knew he was there, and the title in large bold letters did say, “The Psychological Profile of Gene Day”. So, he read on.

I heard a few chuckles as he read through my interpretation of what he had done during the week. Then he came to the “Second from the Last Sentence”, as I could hear him reading quietly in my ear… The sentence read, “Gene Day sneaks up behind people and reads their private material over their shoulder!” — Bingo! I had him!

When he read that he grabbed me by the throat and started to Throttle me! Shaking me back and forth. This would have been a humdinger of a joke at that point, but I had one more sentence up my sleeve… ur… I mean on the paper….

As I was wavering (is that a word?) back and forth between life and death I managed to eke out something like: “Wait! There’s More!”…. Gene Day let up on me a little and looked down at the page and read the last sentence…… It read….. “Gene Day tries to strangle people who are only trying to help him by creating his Psychological Profile.”

That was all it took. Another perfect joke played on Gene Day, and I was able to live to tell about it. When Gene read that he was stunned into dismay. Giggling as hard as he could he retreated shaking his head in defeat.

Now, I know that Gene reads these posts, and he may remember this story a little differently, and I’ll give him that because Gene is older than dirt and his memory isn’t that good. But I was the one that was being strangled, and I still have a vivid image of those few moments. Not only do I, but so do my children, who will one day tell their children, who will say, “Mommy, will you tell us that story again about how Grandpa was strangled by Gene Day that time in the Control Room at the Coal-Fired Power Plant in Oklahoma?”

Wax On Wax Off and Other Power Plant Janitorial Secrets

Orignally Posted on October 12, 2012:

Two years before the movie Karate Kid came out at the movies in 1984, I had learned the secret of “Wax On, Wax Off”. One that made a significant difference to my Power Plant Janitorial Powers!

The Student Learns from the Master…. “Wax On… Wax Off”

My Janitorial Master was Pat Braden. He is the same age as my father. As I mentioned in an earlier post, Pat Braden reminded me of a rounder version of Red Skelton:

This Picture of Red Skelton reminds me of Pat Braden

Pat was one of the kindest people you would ever meet. He was the head janitor when I became a janitor at the Coal-Fired Power Plant. I had worked with him off and on during the 4 summers when I had worked as a summer help. So I was glad to actually be on his crew as one of the team.

When we had a big waxing job to do, we would schedule a weekend to come in and do it. That way we could wax an entire area without interruption. We could strip off the old wax with the stripping chemicals, then neutralize it, then add the sealer, and finally end up with waxing the floors with the best wax we could buy. As I mentioned in the post “How Many Power Plant Men Can You Put in a 1982 Honda Civic“, we used Johnson Wax’s best wax: Showplace.

The Best Floor Wax money can buy!

We had been “certified” by Johnson and Johnson to wax floors properly. This included the proper buffing techniques once the wax had been applied and had properly dried. A properly waxed and buffed floor is shiny but not a slippery floor.

Floor buffer, used to strip the wax off and buff the wax once it has been applied.  The black pad is used with the stripper.

We decided to spend one weekend waxing the Engineering shack. It was a tin building like a Metal Butler Building that the inspectors from Corporate Headquarters would use when they had projects at the plant. In 1982, that was pretty well all of the time, as John Blake and Gene Titus were permanent residents of the Engineers Shack.

A simple metal building sort of like this. Only it was green.

The floor in this building had a regular tile floor like you would see in an office building in the 1960’s. Just the plain square tiles. It looked like it had never been waxed before, and was probably built on the plant grounds long before the power plant existed. The floor had been worn out by the traffic over the years. This was one building that I was expected to keep swept and mopped as part of my daily janitorial responsibilities.

Our Janitor crew consisted of Pat Braden, Doris Voss, James Kanelakos, Ronnie Banks and Curtis Love (and myself of course). We had decided a couple of days before that for lunch we would eat baked onions. “Ok”, I thought. I knew we didn’t get paid much as janitors and we had to be frugal, but I didn’t really think that we were so bad off that we had to resort to eating onions for lunch. But since no one really asked me for my vote (which would have been to bring in some pizza from Ponca City), we were having baked onions for lunch.

We spent the morning removing all the furniture from the building, and then stripping the floor (even though it looked like it had never been waxed before). Then we mopped it a couple of times. By that time it was lunch time, and we headed up to the plant break room where Doris was just finishing up baking our um…. er….. onions. Yeah.. Baked Onions….

It turned out that these were Purple Onions. The ends had been cut off of them and butter and salt and pepper had been put on each end as they were wrapped up in tinfoil like a baked potato, and then baked in the oven just as if they were baked potatoes.

oh yum… a purple onion…

Well. I was never one to complain about food, and I was determined not to show my lack of enthusiasm at the thought of eating an onion for lunch, so I sat down and put on my eager hungry expression as I waited for our (uh) feast. — Well. The joke was on me. As I began to eat the baked onion, I realized right away that it didn’t taste like any onion I had ever eaten. It was kind of sweet and…. well…. it was rather tasty! Power Plant Culture never ceases to amaze me.

Anyway, after I had eaten my share of onions, we were ready to go back to work waxing the engineers shack. We spent the rest of the day doing that (and burping onions) and when we had decided that the wax had dried enough, we carefully brought the furniture back in and put everything back in order.

So, why am I boring you with all this detail about waxing the floor in a metal building that doesn’t even exist today? Well. I have told you now about the “Wax On” part. Now comes the “Wax Off” part. The second part of my training to becoming a Jedi Janitor (hmm… snuck in a Star Wars reference I see).

Here is what happened the next Monday when I wheeled the buffing machine out of the janitor closet in the Engineer’s shack. Gene Titus (who always reminded me of Jerry Reed):

Jerry Reed trying to look like Gene Titus

and John Blake, both were very pleased with their new shiny floor. They looked like they were anxious to show it off to someone… anyone that would come by. I was about to really impress them (I thought) with my fine buffing skills that was “really” going to make their floor shine. So, they watched closely as I attached the red buffing pad on the bottom of the buffer:

The black buffing pad is for stripping the wax. The red one is for normal heavy buffing and the white one is for polishing

I began at the far end of the room from the doors and began buffing…. The first thing I noticed was that the buffer was literally removing the wax from the floor. Yep. It was taking it right off. Wax On…. Wax Off…..  I realized that for all our stripping and neutralizing, we hadn’t taken into account the years of dirt and grime that was embedded in the tiles.

Normally John Blake was a likable sensible person. I had carpooled with him for two summers when I was a summer help.  But when he saw me removing the wax from the floor he had a very concerned expression, and well, I perceived that a sort of extreme hatred was rising up in his demeanor…. I was glad that John was a quiet mild-mannered sort of person, otherwise, I think he would have walloped me one for ruining the floor that he was so proud of minutes before.

I began thinking to myself what I should do. After all. The floor really did need buffing, and buffing the floor was removing the wax. So as the buffer moved back and forth erasing the shine and bringing back the dull tiles, I thought as hard as I could muster my brain what I should do next….

I figured I would go ahead and buff the entire main room, as if I knew exactly what I was doing, not looking concerned. I don’t know if the confidence that I exhibited while removing the wax relaxed John just enough so that he could leave the building and continue his job, or if he actually stormed out in distress hoping to drown his sorrows in his morning cup of coffee…

When I finished the room with the red pad… I did what I would have done if the wax had buffed up correctly and had actually still existed on the floor…. I put the white pad on the buffer. I thought in my mind that the floor was probably so infiltrated with dust that we hadn’t done a proper job (if it was even possible) to clean the floor before applying the wax on Saturday.

So I thought I would try something that they hadn’t taught us in waxing class… I took a spray bottle and filled it with wax mixed with some water. Then I started in the same corner where I had begun removing the pride and glory of John Blake’s newly waxed dreams. I sprayed some wax and buffed it into the floor. As I guided the buffer back and forth with one hand, I sprayed the floor with the other. To my surprise, not only did it start to leave a shiny polished floor, but it left a polish that was much more clear than before. One that was almost like a mirror.

A plain spray bottle like this

As I buffed the room from one end to the next, the entire room became brighter as the lights from the ceiling reflected from the hard polished wax. I was nearly finished with the room when John walked back in. He was immediately stunned by the brightly polished floor.

I could see his uncharacteristic desire to kill me melt away and his pleasure with his new Shangri-La abode become immediately evident. John Blake from that moment on viewed me with the respect that most Power Plant janitors normally deserve.

I was so impressed with how well the floor looked when I was done, that I went to the Brown and Root building next door and did the same thing there.

I began to wonder what other uses I could make out of this discovery… Spraying wax on the floor and buffing it right in. It finally occurred to me that the floor cleaning machine that I used to clean the Turbine room floor might benefit by adding some wax to the mixture. It had the same type of red buffer pads on it.

We had a Clarke Floor scrubber similar to this one

So, after I had scrubbed the Turbine Generator floor using the regular detergent. I cleaned out the scrubber and put just water in there and about 1/2 gallon of wax. Then I went to try out my experiment. Sure enough…. The bright red Turbine Room floor began to glow. The bright lights overhead were clearly reflected off the floor. This was very successful.

This is a picture of the red turbine room floor, only not with the nice wax job. After I had waxed it, you could see the light bulbs in the floor

So, my next test was to sweep off the turbine-Generators themselves with a red dust mop. Then spray watered down Johnson Wax directly on the dust mop and mop away on the turbine generators:

Like this only with a mop handle

The Turbine Generators took on the same polished shine.

I distinctly remember one Power Plant Operator that gave me a very nice complement one day for keeping the T-G floor so nicely polished. His name was Michael Hurst. He was a True Power Plant Operator.

Michael Hurst is the second Brave Power Plant Operator on the right

As a lowly janitor in a plant of heroes, I found that I was treated with the same respect as everyone else. I would never forget that complement from him because I could see his earnest sincerity.

A few years ago on December 19, 2008 Michael Hurst died in Oklahoma City. What was said about Michael after his death was this: “He had a great sense of humor and a big heart… Many have been blessed with his generosity and his genuine love for people.”

I can include myself in this statement. I know that everyone shown in the picture above from Joe Gallahar (on the left) to Doris Voss (in the middle) to Pat Quiring (on the right) would agree with that testament about Michael.

There was another sentence after this one that stands on it’s own. One that is a sign of a True Power Plant Man. It was also said of Michael Hurst: “Above all else, the most important thing to him was his family.” Though I don’t have a picture of Michael’s immediately family. I believe that I have included a picture above of at least some of his extended family.

Comment from previous post:

  1. Ron  October 16, 2013:

    Thanks, Kevin.
    Did you know that (years ago) John Blake’s dad was Manager of Power Production (Generation Dept. in those days)? I remember Martin Louthan and other “old” Power Plant Men speak of “Mr. Blake” with respect.

    1. Plant Electrician  October 16, 2o13:

      I didn’t know that. I do know that everyone seemed to treat John with respect. Which he deserved in his own right. We carpooled together my second summer as a summer help with Stanley Elmore.

Comment from previous repost

  1. Dan Antion October 14, 2014

    My father managed a bowling alley when I was young. I remember large mops, all kinds of pads and rags and a buffing machine. Before he would let me use the machine on the alleys, he had me do the lobby floor. He not only inspected my work, he watched my technique. This brought back some of those memories, thanks.