Tag Archives: Weed Wacker

Where Do Knights of the Past Go To Fight Dragons Today

Originally posted on April 27, 2012:

It may not seem obvious what fighting dragons has to do with Power Plant Men but when I was a Power Plant Man in-training I was able to witness quite the battle between the Power Plant Men and a Dragon one night.  The main weapon they used was a Lance and the Dragon spewed hot scalding water in their faces as they stood against it to fell that foul beast!  The Hot fiery breath blew two men off of a landing with one of them ending up hospitalized.

I was in training to be a Power Plant Man my first four years as a summer help.  The first summer I worked in the maintenance shop as a helper on different crews of mechanics.  The second summer (1980), however, was when I began learning the skills to become a Knight of the Power Plant Kingdom.  I was first introduced to my weapons of battle by Stanley Elmore when he attempted to train the fresh summer help crew by giving each of us a Weed Wacker:

The first feeble try at chopping weeds

 

We were driven to the road leading out to the dam. A three mile stretch of guard rails on both sides with weeds growing up around them and down the dike to the water.  Our job was to chop all of the weeds from there to the dam on both sides of the road.  And when we were done, there were plenty of other roadways that needed to be cleared.  Sort of Chain Gang style only without the chains.  Needless to say, we came back for break and all of our weed wackers were broken.  We were chopping large weeds, a lot of them full grown sunflowers taller than us.  The weed wackers just bent back and forth until they quickly fell apart.

So, Stanley went to the welders and had them weld the blades back on the weed wackers using angle iron.  This worked a little better, but the flimsy blades were no match for the thousands of sunflowers and thistles and small bushes.

An Army of Sunflowers invading the land!

So Stanley did the next best thing.  The next day he brought us some heavy duty brush choppers that he had the welding shop reinforce, making them weigh about 15 pounds.

Our Weed Choppers were reinforced with extra metal on the blade and the handle

Armed with this I found that chopping Sunflowers became enjoyable.  With each swing of this heavy weight I could lay a sunflower down without missing a stride.  I was well on my way as squire of the Power Plant Knights.  Later Stanley gave us gas powered Industrial sized weed-eaters with saw blades.  The weed-eater attached to a harness so you could swing it back and forth all day mowing down the enemy.  I wore a face shield and ear muffs attached to my hardhat to guard against flying debris.  This was much like the helmets worn by knights, and probably as hot I’m sure as we cleared away miles and miles of roadway of weeds under the searing sun.

But nothing prepared me as much as one Saturday after shoveling coal since 8 in the morning until 5 in the evening during coal clean-up when we were told that the Number 1 Boiler had a large buildup of ash in the bottom ash hopper and the clinker grinder couldn’t break it up.  If we weren’t able to break it up quickly the boiler would have to come off line and we would stop producing electricity (as number 2 boiler was not yet online).   So, the Power Plant Men who had been shoveling coal since the break of day made their way to the bottom ash hopper under the boiler.

Some began building a scaffold (as if they had done this before).  Chuck Ross was in charge along with Cleve Smith and they had developed a plan where the Power Plant Men would stand on the scaffold back away from the hopper while someone would pop open the hopper door by standing off to one side (I think this was Cleve Smith) and one unlucky guy standing on the landing directly in front of the hopper door would guide a 30 foot lance into the portal and into the jaws of the dragon.  Once there, the he-men in the back would stab the rock hard bottom ash with all of their might as steaming hot water came gushing out the doorway.

I don’t remember if we drew lots or someone just said, “Let the summer help do it.” but I was the person chosen to stand directly in front of the door of the bottom ash hopper when it was knocked open as Cleve hit the latch with a sledge hammer.  I was told that water was going to come blasting out of the doorway, so be prepared, because it was important that I guide the lance into the portal so that it could be used to smash up the bottom ash clinkers enough to allow the clinker grinder to do it’s work.

I wasn’t really prepared when the door was knocked open.  First there was a loud boom as the door flew open and hit the side of the structure.  I was blown back against the handrail by hot water (The stairway came up the side then, not like it is today).  After gaining my footing, I was able to guide the lance through the door so the 6 or so he-men behind me could go to work thrusting the lance in, backing it out, and thrusting it back in all while I was guiding it so that it remained lined up with the doorway.  I also was not prepared for the hot water to turn into scalding hot water as the water level in the bottom ash hopper became lower.  The main hopper gate wasn’t able to close the first few times because of the clinkers, so all I could do was hope that I didn’t end up like a boiled egg by the time we were through.

After the door was closed, the operators went to work filling the hoppers back up with water, as Chuck and Cleve watched the Clinker grinder to see if it was able to crush the clinkers.  You could tell by looking at the shaft that would go one way, then stop and go the other way when it wasn’t able to crush the clinkers.

We repeated these steps over and over until the clinker grinder was finally able to function.  At one point when the hopper was being filled, everyone took off running when all of the sudden water was pouring out from up above all over the bottom area of the boiler.  I didn’t understand how that could have happened until someone explained to me that the bottom ash hopper sits underneath the boiler, but the boiler is suspended from the top and floats over the bottom ash hopper, and when the hopper was filled with water too high, it overflowed, and spilled out the space between the hopper and the boiler. (Remember the Bottom Ash Overflow Sump Pump from a previous post?  Well, it wasn’t working that night).

We all went up to the break room to take a break.  It was about 10 pm.  We were given big “atta boys” for saving the company tons of money because they didn’t have to shutdown the boiler to clear the hopper.  We waited around to see if they would send us home for the night.  A little while later, we found out that there was a section of ash that was still built up on the side of the boiler just above the hopper and they were afraid that if it were to fall into the hopper all at once, it would jam up the clinker grinder again and leave us in the same predicament as before.  So we went back to work trying to figure out how to knock down the shelf of hard ash piece at a time.

It turned out that if you shoot the ash with a fire hose, the ash would sort of explode because of the cold water hitting such a hot object.  So, a fire hose was used to knock down most of the ash shelf and it worked pretty good.  After a while there was only one more spot to knock down and we could all go home.  The only problem was that it was directly above the hatchway door on one side of the boiler, and it was too far across the boiler to hit it with the fire hose.  So Mike Vogle was called out (he was a new welder that hadn’t been at the plant too long at this point).  It was Mike’s job to weld the fire hose nozzle to the end of a long pipe (the second lance of the evening) so that it could be extended into the boiler far enough to shoot water on the ash shelf above the hatchway door on the far side.

At one point Chuck told me to go see how Mike was doing with the pipe, and I went to the welding shop and asked him how long it would be.  He told me not much longer, maybe 15 minutes.  I was on my way back to the boiler when I met Cleve Smith and Chuck Ross on their way back to the shop by way of the locker room.  So, I followed along behind them in the dark.

I told them Mike would be done in about 15 minutes and they said that it was all right because the ash was knocked down.  They didn’t need it anymore.  As they passed by the tool room back door, by the light from the window I could see blood running down the arms of both Chuck and Cleve.  So, I said, “Hey Chuck.  Do you know you’re bleeding?”  He replied that he did, and then I realized that both of them had been injured.

They both walked straight into the shower and Mike Grayson came in and explained to me that they had tried to knock down the ash from the hatchway directly underneath the shelf of ash, and when they did, the shelf broke loose and fell.  When that happened, it sent a blast of hot air through the doorway knocking Chuck and Cleve off of the landing as their arms went up to protect their faces.

Mike Grayson was my ride home.  We left shortly after the ambulance left to bring Chuck to the hospital in Stillwater.  It was close to 2 in the morning.  Mike was a new employee also.  We both sat silently in the truck on the way home numbed by the accident and worn out from shoveling coal and lancing the boiler, which we had started 21 hours before.

I was so tired I took Mike’s lunch box by mistake.  I was surprised when he called me the next morning and told me, but when I looked in the lunchbox, sure enough.  There was his worn Bible, a typical item in a Power Plant Man’s lunch box.  My dad drove me by his house near the hospital to exchange lunch boxes.  After that I went to visit Chuck in the hospital where he had both of his arms bandaged up.  Other than those burns, he was all right.

No one knows more than Chuck and Cleve that they paid dearly for not waiting for Mike Vogle to finish the nozzle extension.  Something happens when you’ve been up all day working hard, meeting one frustration after another.  When you are up at the crack of dawn, and it becomes past midnight, it is easy to let your guard down.  When fighting dragons, if you leave any opportunity for them to strike back they will.  We defeated the dragon that night, but not without its victims.  Chuck recovered and was quickly ready for the next battle.  All of those men that were there that night are heroes to me.  Today I don’t remember everyone that was there, but they were all on my list of True Power Plant Knights!

Comments from the original Post:

rjdawarrior April 28, 2012

That was awesome! I love Dragons :) but I love sunflowers so I was sad to here they were slaughtered.

  1. Plant Electrician April 29, 2012

    Thanks Warrior, We just cut the sunflowers down to size… they were back before we knew it. Shining like the sun.

  • martianoddity April 30, 2012

    I really like how you’ve likened the work you men did to fighting dragons. In its essence it’s pretty much the same thing. :-P It takes courage, resourcefulness and teamwork.
    I really enjoyed reading this story!

  • jackcurtis October 6, 2012

    Thanks for the ride to the industrial past…
    I was a Telephone Man in the day that too had meaning. Those and many other occupations meant something we seem to have lost along the way: It was important to be a MAN, something one had to live up to…and work was a serious challenge to be attacked and mastered, not a necessary evil imposed upon us.
    You paint a memorable picture of another time and bring history to life, a very good work indeed.

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Power Plant Weir Boxes and other Beautiful Sites

Originally Posted on November 10, 2012:

“I love the smell of napalm in the morning.” A line from the movie Apocalypse Now, may come to mind when reading the title stating that the Power Plant has sites of beauty. Especially the Coal-fired Power Plant in North Central Oklahoma. What could you find of beauty at a Power plant with a coal pile, and large metal structures?

The answer is found almost everywhere you look. I have mentioned before that the plant property is largely a wildlife preserve. A large man-made lake was constructed on a hill to provide cooling water for the plant condenser. In the process a veritable Shangri-La was created where wildlife could live in peace and comfort protected by the Power Plant Humans that maintained the grounds.

The second and third summers that I worked at the plant as a summer help, in 1980 and 1981, in order to go to work, I left my parent’s house from the back door each morning. From there, I walked behind three houses, where I climbed over a barbed wire fence into a field. I crossed the field and came out onto the dead end of a dead end road, where I walked over to Lakeview Drive. From there I walked about a quarter mile to the corner of Washington where I would catch a ride with whoever I was carpooling with at the time (usually Stanley Elmore).

During the summer of 1980, when I began working the 12 hour shifts 7 days a week to do the irrigation for the new grass we were trying to grow (see the post “When Power Plant Men Talk… It Pays To Listen“). When I needed to be at work at 6 am each morning, I walked through the field at 5:15, the sky would just be at the point where you could vaguely see. I didn’t bring a flashlight so the first few weeks were more like feeling my way through the dark, looking for any clues to help guide me to the road and back to civilization. Luckily the cow (or bull) in the field didn’t seem to pay me any mind.

As the summer progressed, my trek to the corner was a little lighter each day. until I could comfortably see where I was walking. I bring this up because on one particular morning I came across something that I have never forgotten, and I’m sure I will never see again. After climbing over the barbed wire fence and turning to go down toward the road, I found myself at the edge of a field of Queen Anne’s lace that was left over from the year before. That is, the dead stalks of Queen Anne’s Lace (very similar to Hemlock).

I’m sure you have all seen Queen Anne’s Lace at one time or other if you have ever been in a field in the summer, as it is found everywhere in the United States.

Queen Anne’s Lace in a field

The Queen Anne’s Lace I saw was all dead, so the field was full of stalks that looked like this:

The ground was literally covered with these stalks, so that it blanketed the entire section of the field. Across the top of every one of the hundreds of thousands of stalks where the head of the plant formed a kind of bowl shape, a spider had weaved a blanket of web on each plant. The webs were all highlighted with morning dew as the sun had just enough light to brighten the dew on the webs so that the field appeared as if it had a magic blanket of silk laid across the top of it.

When I came to the edge of the field of Queen Anne’s stalks all covered with dew covered webs I just stood there in amazement. I knew that I was going to be the only person to ever view this beautiful site. So, I tried to absorb as much of it into my brain as I could. I realized that God had the thousands of tiny spiders work through the night weaving these webs and that He had materialized the dew softly across the field.

Similar to this, but the webs were finer making them look like little blanket on each plant

I knew I couldn’t remain there all morning and there was no way around the quilt of webs, so I finally had to bring myself to walk through the masterpiece. I mention this moment in my Power Plant life because you never know where something of great beauty is going to show up.

This brings us back to the plant where there are hidden places around the lake called Weir Boxes. Those who regularly work with Weir Boxes use them to measure the water flow through an irrigation system. The plant used weir boxes to measure the amount of leakage from the various dams around the main lake and an auxiliary lake used as a holding pond for water before being released to the lake once it is tested for purity.

The plant Weir Boxes look a lot like this

The flow rate can be measured by the amount of water flowing through the V shaped notch. When the lake was first built it was important to monitor the 6 weir boxes located around the lake to make sure the dams were stable and were not leaking. The water that leaked through the dam was generally routed through the weir boxes that were placed at the foot of the dry side of the dam by the use of a kind of “french drains” that were put in place when the dam was built.

As a summer help, when it came time each month for the weir boxes to be checked, we would climb into a pickup with some industrial sized Weed Eaters in the back and head for a trip around the lake. We would locate each weir box, and clean out any weeds or brush around them. Then we would mow a path through the weeds from the road to the weir boxes so the person coming by to inspect the weir box wouldn’t have to walk through the high brush to the box, possibly stepping on snakes and other native scary creatures.  That task was left to us.

When we did this task, it was usually the first thing we did in the morning. I know to Kilgore in Apocalypse Now, he loved the smell of Napalm in the morning, but I was more partial to the smell of freshly shredded weeds and grass. It was the only cool part of the day. It was only going to get hotter and stickier from there. So, I have always had a pleasant memory of doing Weir Box detail.

This reminds me of a trick that Stanley Elmore, the foreman over the summer helps, taught me. Since we would spend days on end going down a roadside with either a heavy duty weed wacker

Weed Chopper

Or an Industrial Weed Eater with saw blades strapped onto a shoulder harness chopping weeds all day:

One with two handles like this one

Stanley told me that in order to keep the mosquitoes away, you eat a banana in the morning before you leave the shop. For some reason by eating the banana, the mosquitoes would leave you alone. It worked like a charm, and I made sure that my mom had a stock of bananas in the house for my lunchbox each morning. It wasn’t until later that it was discovered that Avon had a skin oil product that repelled mosquitoes while leaving your skin soft and plush and nice smelling at the same time. It is called: “Skin So Soft”.

So now the secret is out why the Big Brawny He-man Power Plant Men smell so good and have such Beautiful Skin (no. I’m just kidding. They don’t really have beautiful skin — believe me!). It later became marketed as an insect repellent. It is still that way today. I suspect that the secret ingredient in Skin So Soft is Banana Oil.

Another trick that Bill McAllister taught me was that when Arthritis is bothering you, you just spray some WD-40 on your joints and rub it in, and it fixes it right up.

A can of WD-40

I told my dad, a Veterinary Professor at Oklahoma State University, about this. He told me that WD-40 had the same solvent in it that was used by veterinarians to rub medication on horses that helps the medication absorb into the animal. He warned that using WD-40 on your joints to lubricate your arthritic joints may make them feel better, but at the same time it pulls in the other chemicals found in the product that you wouldn’t want in your body.

The first summer when I was a summer help and I was in a truck driving around the perimeter of the new lake, that was still being filled, with Dee Ball looking for anything unusual, we spied what at first looked like a Muskrat near the edge of the water.

A Muskrat

Dee stopped the truck and climbed out to get a closer look. A Muskrat looks somewhat like a big rat and sort of like a beaver. What we were seeing looked more like an otter than a beaver.

An otter

But it wasn’t quite like an otter either. It was more furry. and dark. Dee knew what it was after watching it for a minute. He told me. “That is a Mink”. My first thought was how does Dee Ball know what a Mink is? He sounded so definite. To me Dee Ball, though he was in his early 40’s at the time, looked like an old farmer who had a hard life. He acted half crazy part of the time, though he was always respectful and kind. At least he wasn’t mad at you very long for playing a joke on him.

So, later I went and looked it up, and you know what? He was right. He had told me that it was unusual for Minks to be this far south, and again I wondered how he knew so much about something that wasn’t even from around there. He said that the mink must have followed the Arkansas river on down to the lake.

Pointing toward the north with his finger… and tracing it down until he pointed at the lake…. (that way he could show me how he was processing the journey of the Mink to the lake). I thought maybe some ranger had put posters up around the lakes up north letting the animal life know that a new animal preserve had opened up in Northern Oklahoma where even a Mink could live in peace knowing they would be safe from hunters and trappers.

This is what we saw. An American Mink

I remember Dee telling me that it was the tail of the mink that gave it away.

I have mentioned in the Post about “Power Plant Men Taking the Temperature Down By The River” that Bald Eagles migrate to the Power Plant every winter. This brings bird watchers to the lake to watch the Eagles. There is a link to view an Eagle’s nest on the Web.

The Cameras on Sooner Lake North of Stillwater

I have had the privilege along with the other Power Plant Men to watch these majestic birds, the symbol of the strength of our nation, each winter while I worked at the plant. I have seen a bald eagle swoop down onto the lake and grab a fish from the water.

Bald Eagle Catching a Fish

What a beautiful site!

The plant itself has a beauty of its own. When you visit the plant at night, you find that it takes on a surreal atmosphere. The same hissing of steam through the pipes is heard. The same vibration of the boiler and the bowl mills can be felt. But the plant lights up like a ship on the ocean.

The lake on the hill with the Power Plant in the distance at sunset

You can’t see the light here, but if you ever travel from Stillwater to Ponca City during the night, you see what looks like a huge ship lit up floating above the landscape off in the distance. It is truly a beautiful site.

Power Plant Weir Boxes and other Beautiful Sites

Originally Posted on November 10, 2012:

“I love the smell of napalm in the morning.” A line from the movie Apocalypse Now, may come to mind when reading the title stating that the Power Plant has sites of beauty. Especially the Coal-fired Power Plant in North Central Oklahoma. What could you find of beauty at a Power plant with a coal pile, and large metal structures?

The answer is found almost everywhere you look. I have mentioned before that the plant property is largely a wildlife preserve. A large man-made lake was constructed on a hill to provide cooling water for the plant condenser. In the process a veritable Shangri-La was created where wildlife could live in peace and comfort protected by the Power Plant Humans that maintained the grounds.

The second and third summers that I worked at the plant as a summer help, in 1980 and 1981, in order to go to work each day, I left my parent’s house from the back door each morning. From there, I walked behind three houses, where I climbed over a barbed wire fence into a field. I crossed the field and came out onto the dead end of a dead end road, where I walked over to Lakeview Drive. From there I walked about a quarter mile to the corner of Washington where I would catch a ride with whoever I was carpooling with at the time (usually Stanley Elmore).

During the summer of 1980, when I began working the 12 hour shifts 7 days a week to do the irrigation for the new grass we were trying to grow (see the post “When Power Plant Men Talk… It Pays To Listen“). When I needed to be at work at 6 am each morning, I walked through the field at 5:15, the sky would just be at the point where you could vaguely see. I didn’t bring a flashlight so the first few weeks were more like feeling my way through the dark, looking for any clues to help guide me to the road and back to civilization. Luckily the cow (or bull) in the field didn’t seem to pay me any mind.

As the summer progressed, my trek to the corner was a little lighter each day. until I could comfortably see where I was walking. I bring this up because on one particular morning I came across something that I have never forgotten, and I’m sure I will never see again. After climbing over the barbed wire fence and turning to go down toward the road, I found myself at the edge of a field of Queen Anne’s lace that was left over from the year before. That is, the dead stalks of Queen Anne’s Lace (very similar to Hemlock).

I’m sure you have all seen Queen Anne’s Lace at one time or other if you have ever been in a field in the summer, as it is found everywhere in the United States.

Queen Anne’s Lace in a field

The Queen Anne’s Lace I saw was all dead, so the field was full of stalks that looked like this:

The ground was literally covered with these stalks, so that it blanketed the entire section of the field. Across the top of every one of the hundreds of thousands of stalks where the head of the plant formed a kind of bowl shape, a spider had weaved a blanket of web on each plant. The webs were all highlighted with morning dew as the sun had just enough light to brighten the dew on the webs so that the field appeared as if it had a magic blanket of silk laid across the top of it.

When I came to the edge of the field of Queen Anne’s stalks all covered with dew covered webs I just stood there in amazement. I knew that I was going to be the only person to ever view this beautiful site. So, I tried to absorb as much of it into my brain as I could. I realized that God had the thousands of tiny spiders work through the night weaving these webs and that He had materialized the dew softly across the field.

Similar to this, but the webs were finer making them look like little blanket on each plant

I knew I couldn’t remain there all morning and there was no way around the quilt of webs, so I finally had to bring myself to walk through the masterpiece. I mention this moment in my Power Plant life because you never know where something of great beauty is going to show up.

This brings us back to the plant where there are hidden places around the lake called Weir Boxes. Those who regularly work with Weir Boxes use them to measure the water flow through an irrigation system. The plant used weir boxes to measure the amount of leakage from the various dams around the main lake and an auxiliary lake used as a holding pond for water before being released to the lake once it is tested for purity.

The plant Weir Boxes look a lot like this

The flow rate can be measured by the amount of water flowing through the V shaped notch. When the lake was first built it was important to monitor the 6 weir boxes located around the lake to make sure the dams were stable and were not leaking. The water that leaked through the dam was generally routed through the weir boxes that were placed at the foot of the dry side of the dam by the use of a kind of “french drains” that were put in place when the dam was built.

As a summer help, when it came time each month for the weir boxes to be checked, we would climb into a pickup with some industrial sized Weed Eaters in the back and head for a trip around the lake. We would locate each weir box, and clean out any weeds or brush around them. Then we would mow a path through the weeds from the road to the weir boxes so the person coming by to inspect the weir box wouldn’t have to walk through the high brush to the box, possibly stepping on snakes and other native scary creatures.

When we did this task, it was usually the first thing we did in the morning. I know to Kilgore in Apocalypse Now, he loved the smell of Napalm in the morning, but I was more partial to the smell of freshly shredded weeds and grass. It was the only cool part of the day. It was only going to get hotter and sticker from there. So, I have always had a pleasant memory of doing Weir Box detail.

This reminds me of a trick that Stanley Elmore, the foreman over the summer helps, taught me. Since we would spend days on end going down a roadside with either a heavy duty weed wacker

Weed Chopper

Or an Industrial Weed Eater strapped onto a shoulder harness chopping weeds all day:

One with two handles like this one

Stanley told me that in order to keep the mosquitoes away, you eat a banana in the morning before you leave the shop. For some reason by eating the banana, the mosquitoes would leave you alone. I worked like a charm, and I made sure that my mom had a stock of bananas in the house for my lunch each morning. It wasn’t until I was in the electric shop that it was discovered that Avon had a skin oil product that repelled mosquitoes while leaving your skin soft and plush and nice smelling at the same time. It is called: “Skin So Soft”.

So now the secret is out why the Big Brawny He-man Power Plant Men smell so good and have such Beautiful Skin (no. I’m just kidding. They don’t really have beautiful skin — believe me!). It later became marketed as an insect repellent. It is still that way today. I suspect that the secret ingredient in Skin So Soft is Banana Oil.

Another trick that Bill McAllister taught me was that when Arthritis is bothering you, you just spray some WD-40 on your joints and rub it in, and it fixes it right up.

A can of WD-40

I told my dad, a Veterinary Professor at Oklahoma State University about this. He told me that WD-40 had the same solvent in it that was used by veterinarians to rub medication on horses that helps the medication absorb into the animal. He warned that using WD-40 on your joints to lubricate your arthritic joints may make them feel better, but at the same time it pulls in the other chemicals found in the product that you wouldn’t want in your body.

The first summer when I was a summer help and I was in a truck driving around the perimeter of the new lake, that was still being filled, with Dee Ball looking for anything unusual, we spied what at first looked like a Muskrat near the edge of the water.

A Muskrat

Dee stopped the truck and climbed out to get a closer look. A Muskrat looks somewhat like a big rat and sort of like a beaver. What we were seeing looked more like an otter than a beaver.

An otter

But it wasn’t quite like an otter either. It was more furry. and dark. Dee knew what it was after watching it for a minute. He told me. “That is a Mink”. My first thought was how does this Dee Ball know what a Mink is? He sounded so definite. To me Dee Ball, though he was in his early 40’s at the time, looked like an old farmer who had a hard life. He acted half crazy part of the time, though he was always respectful and kind. At least when he wasn’t mad at you very long for playing a joke on him.

So, later I went and looked it up, and you know what? He was right. He had told me that it was unusual for Minks to be this far south, and again I wondered how he knew so much about something that wasn’t even from around there. He said that the mink must have followed the Arkansas river on down to the lake. Pointing toward the north with his finger… and tracing it down until he pointed at the lake…. (that way he could show me how he was processing the journey of the Mink to the lake). I thought maybe some ranger had put posters up around the lakes up north letting the animal life know that a new animal preserve had opened up in Northern Oklahoma where even a Mink could live in peace knowing they would be safe from hunters and trappers.

This is what we saw. An American Mink

I remember Dee telling me that it was the tail of the mink that gave it away.

I have mentioned in the Post about “Power Plant Men Taking the Temperature Down By The River” that Bald Eagles migrate to the Power Plant every winter. This brings bird watchers to the lake to watch the Eagles. There is a link to view an Eagle’s nest on the Web.

The Cameras on Sooner Lake North of Stillwater

I have had the privilege along with the other Power Plant Men to watch these majestic birds, the symbol of the strength of our nation, each winter while I worked at the plant. I have seen a bald eagle swoop down onto the lake and grab a fish from the water.

Bald Eagle Catching a Fish

What a beautiful site!

The plant itself has a beauty of its own. When you visit the plant at night, you find that it takes on a surreal atmosphere. The same hissing of steam through the pipes is heard. The same vibration of the boiler and the bowl mills can be felt. But the plant lights up like a ship on the ocean.

The lake on the hill with the Power Plant in the distance at sunset

You can’t see the light here, but if you ever travel from Stillwater to Ponca City during the night, you see what looks like a huge ship lit up floating above the landscape off in the distance. It is truly a beautiful site.

Where Do Knights of the Past Go To Fight Dragons Today

Originally posted on April 27, 2012:

It may not seem obvious what fighting dragons has to do with Power Plant Men but when I was a Power Plant Man in-training I was able to witness quite the battle between the Power Plant Men and a Dragon one night.  The main weapon they used was a Lance and the Dragon spewed hot scalding water in their faces as they stood against it to fell that foul beast!  The Hot fiery breath blowing two men off of a landing with one of them ending up hospitalized.

I was in training to be a Power Plant Man my first four years as a summer help.  The first summer I worked in the maintenance shop as a helper on different crews of mechanics.  The second summer (1980), however, was when I began learning the skills to become a Knight of the Power Plant Kingdom.  I was first introduced to my weapons of battle by Stanley Elmore when he attempted to train the fresh summer help crew by giving each of us a Weed Wacker:

The first feeble try at chopping weeds

We were driven to the road leading out to the dam. A three mile stretch of guard rails on both sides with weeds growing up around them and down the dike to the water.  Our job was to chop all of the weeds from there to the dam on both sides of the road.  And when we were done, there were plenty of other roadways that needed to be cleared.  Sort of Chain Gang style only without the chains.  Needless to say, we came back for break and all of our weed wackers were broken.  We were chopping large weeds, a lot of them full grown sunflowers taller than us.  The weed wackers just bent back and forth until they quickly fell apart.

So, Stanley went to the welders and had them weld the blades back on the weed wackers using angle iron.  This worked a little better, but the flimsy blades were no match for the thousands of sunflowers and thistles and small bushes.

An Army of Sunflowers invading the land!

So Stanley did the next best thing.  The next day he brought us some heavy duty brush choppers that he had the welding shop reinforce, making them weigh about 15 pounds.

Our Weed Choppers were reinforced with extra metal on the blade and the handle

Armed with this I found that chopping Sunflowers became enjoyable.  With each swing of this heavy weight I could lay a sunflower down without missing a stride.  I was well on my way as squire of the Power Plant Knights.  Later Stanley gave us gas powered Industrial sized weed-eaters with saw blades.  The weed-eater attached to a harness so you could swing it back and forth all day mowing down the enemy.  I wore a face shield and ear muffs attached to my hardhat to guard against flying debris.  This was much like the helmets worn by knights, and probably as hot I’m sure as we cleared away miles and miles of roadway of weeds under the searing sun.

But nothing prepared me as much as one Saturday after shoveling coal since 8 in the morning until 5 in the evening during coal clean-up when we were told that the Number 1 Boiler had a large buildup of ash in the bottom ash hopper and the clinker grinder couldn’t break it up.  If we weren’t able to break it up quickly the boiler would have to come off line and we would stop producing electricity (as number 2 boiler was not yet online).   So, the Power Plant Men who had been shoveling coal since the break of day made their way to the bottom ash hopper under the boiler.

Some began building a scaffold (as if they had done this before).  Chuck Ross was in charge along with Cleve Smith and they had developed a plan where the Power Plant Men would stand on the scaffold back away from the hopper while someone would pop open the hopper door by standing off to one side (I think this was Cleve Smith) and one unlucky guy standing on the landing directly in front of the hopper door would guide a 30 foot lance into the portal and into the jaws of the dragon.  Once there, the he-men in the back would stab the rock hard bottom ash with all of their might as steaming hot water came gushing out the doorway.

I don’t remember if we drew lots or someone just said, “Let the summer help do it.” but I was the person chosen to stand directly in front of the door of the bottom ash hopper when it was knocked open as Cleve hit the latch with a sledge hammer.  I was told that water was going to come blasting out of the doorway, so be prepared, because it was important that I guide the lance into the portal so that it could be used to smash up the bottom ash clinkers enough to allow the clinker grinder to do it’s work.

I wasn’t really prepared when the door was knocked open.  First there was a loud boom as the door flew open and hit the side of the structure.  I was blown back against the handrail by hot water (The stairway came up the side then, not like it is today).  After gaining my footing, I was able to guide the lance through the door so the 6 or so he-men behind me could go to work thrusting the lance in, backing it out, and thrusting it back in all while I was guiding it so that it remained lined up with the doorway.  I also was not prepared for the hot water to turn into scalding hot water as the water level in the bottom ash hopper became lower.  The main hopper gate wasn’t able to close the first few times because of the clinkers, so all I could do was hope that I didn’t end up like a boiled egg by the time we were through.

After the door was closed, the operators went to work filling the hoppers back up with water, as Chuck and Cleve watched the Clinker grinder to see if it was able to crush the clinkers.  You could tell by looking at the shaft that would go one way, then stop and go the other way when it wasn’t able to crush the clinkers.

We repeated these steps over and over until the clinker grinder was finally able to function.  At one point when the hopper was being filled, everyone took off running when all of the sudden water was pouring out from up above all over the bottom area of the boiler.  I didn’t understand how that could have happened until someone explained to me that the bottom ash hopper sits underneath the boiler, but the boiler is suspended from the top and floats over the bottom ash hopper, and when the hopper was filled with water too high, it overflowed, and spilled out the space between the hopper and the boiler. (Remember the Bottom Ash Overflow Sump Pump from a previous post?  Well, it wasn’t working that night).

We all went up to the break room to take a break.  It was about 10 pm.  We were given big “atta boys” for saving the company tons of money because they didn’t have to shutdown the boiler to clear the hopper.  We waited around to see if they would send us home for the night.  A little while later, we found out that there was a section of ash that was still built up on the side of the boiler just above the hopper and they were afraid that if it were to fall into the hopper all at once, it would jam up the clinker grinder again and leave us in the same predicament as before.  So we went back to work trying to figure out how to knock down the shelf of hard ash piece at a time.

It turned out that if you shoot the ash with a fire hose, the ash would sort of explode because of the cold water hitting such a hot object.  So, a fire hose was used to knock down most of the ash shelf and it worked pretty good.  After a while there was only one more spot to knock down and we could all go home.  The only problem was that it was directly above the hatchway door on one side of the boiler, and it was too far across the boiler to hit it with the fire hose.  So Mike Vogle was called out (he was a new welder that hadn’t been at the plant too long at this point).  It was Mike’s job to weld the fire hose nozzle to the end of a long pipe (the second lance of the evening) so that it could be extended into the boiler far enough to shoot water on the ash shelf above the hatchway door on the far side.

At one point Chuck told me to go see how Mike was doing with the pipe, and I went to the welding shop and asked him how long it would be.  He told me not much longer, maybe 15 minutes.  I was on my way back to the boiler when I met Cleve Smith and Chuck Ross on their way back to the shop by way of the locker room.  So, I followed along behind them in the dark.

I told them Mike would be done in about 15 minutes and they said that it was all right because the ash was knocked down.  They didn’t need it anymore.  As they passed by the tool room back door, by the light from the window I could see blood running down the arms of both Chuck and Cleve.  So, I said, “Hey Chuck.  Do you know you’re bleeding?”  He replied that he did, and then I realized that both of them had been injured.

They both walked straight into the shower and Mike Grayson came in and explained to me that they had tried to knock down the ash from the hatchway directly underneath the shelf of ash, and when they did, the shelf broke loose and fell.  When that happened, it sent a blast of hot air through the doorway knocking Chuck and Cleve off of the landing as their arms went up to protect their faces.

Mike Grayson was my ride home.  We left shortly after the ambulance left to bring Chuck to the hospital in Stillwater.  It was close to 2 in the morning.  Mike was a new employee also.  We both sat silently in the truck on the way home numbed by the accident and worn out from shoveling coal and lancing the boiler, which we had started 21 hours before.

I was so tired I took Mike’s lunch box by mistake.  I was surprised when he called me the next morning and told me, but when I looked in the lunchbox, sure enough.  There was his worn Bible, a typical Power Plant Man’s lunch box tool.  My dad drove me by his house near the hospital to exchange lunch boxes.  After that I went to visit Chuck in the hospital where he had both of his arms bandaged up.  Other than those burns, he was all right.

No one knows more than Chuck and Cleve that they paid dearly for not waiting for Mike Vogle to finish the nozzle extension.  Something happens when you’ve been up all day working hard, meeting one frustration after another.  When you are up at the crack of dawn, and it becomes past midnight, it is easy to let your guard down.  When fighting dragons, if you leave any opportunity for them to strike back they will.  We defeated the dragon that night, but not without its victims.  Chuck recovered and was quickly ready for the next battle.  All of those men that were there that night are heroes to me.  Today I don’t remember everyone that was there, but they were all on my list of True Power Plant Knights!

Comments from the original Post:

rjdawarrior April 28, 2012

That was awesome! I love Dragons :) but I love sunflowers so I was sad to here they were slaughtered.

  1. Plant Electrician April 29, 2012

    Thanks Warrior, We just cut the sunflowers down to size… they were back before we knew it. Shining like the sun.

  • martianoddity April 30, 2012

    I really like how you’ve likened the work you men did to fighting dragons. In its essence it’s pretty much the same thing. :-P It takes courage, resourcefulness and teamwork.
    I really enjoyed reading this story!

  • jackcurtis October 6, 2012

    Thanks for the ride to the industrial past…
    I was a Telephone Man in the day that too had meaning. Those and many other occupations meant something we seem to have lost along the way: It was important to be a MAN, something one had to live up to…and work was a serious challenge to be attacked and mastered, not a necessary evil imposed upon us.
    You paint a memorable picture of another time and bring history to life, a very good work indeed.

Power Plant Weir Boxes and other Beautiful Sites — Repost

Originally Posted on November 10, 2012:

“I love the smell of napalm in the morning.” A line from the movie Apocalypse Now, may come to mind when reading the title stating that the Power Plant has sites of beauty. Especially the Coal-fired Power Plant in North Central Oklahoma. What could you find of beauty at a Power plant with a coal pile, and large metal structures?

The answer is found almost everywhere you look. I have mentioned before that the plant property is largely a wildlife preserve. A large man-made lake was constructed on a hill to provide cooling water for the plant condenser. In the process a veritable Shangri-La was created where wildlife could live in peace and comfort protected by the Power Plant Humans that maintained the grounds.

The second and third summers that I worked at the plant as a summer help, in 1980 and 1981, in order to go to work each day, I left my parent’s house from the back door each morning. From there, I walked behind three houses, where I climbed over a barbed wire fence into a field. I crossed the field and came out onto the dead end of a dead end road, where I walked over to Lakeview Drive. From there I walked about a quarter mile to the corner of Washington where I would catch a ride with whoever I was carpooling with at the time.

During the summer of 1980, when I began working the 12 hour shifts 7 days a week to do the irrigation for the new grass we were trying to grow (see the post When Power Plant Men Talk… It Pays To Listen). When I needed to be at work at 6 am each morning, when I walked through the field at 5:15, the sky would just be at the point where you could vaguely see. I didn’t bring a flashlight so the first few weeks were more like feeling my way through the dark, looking for any clues to help guide me to the road and back to civilization. Luckily the cow (or bull) in the field didn’t seem to pay me any mind.

As the summer progressed, my trek to the corner was a little lighter each day. until I could comfortably see where I was walking. I bring this up because on one particular morning I came across something that I have never forgotten, and I’m sure I will never see again. After climbing over the barbed wire fence and turning to go down toward the road, I found myself at the edge of a field of Queen Anne’s lace that was left over from the year before. That is, the dead stalks of Queen Anne’s Lace (very similar to Hemlock).

I’m sure you have all seen Queen Anne’s Lace at one time or other if you have ever been in a field in the summer, as it is found everywhere in the United States.

Queen Anne’s Lace in a field

The Queen Anne’s Lace I saw was all dead, so the field was full of stalks that looked like this:

The ground was literally covered with these stalks, so that it blanketed the entire section of the field. Across the top of every one of the thousands of stalks where the head of the plant formed a kind of bowl shape, a spider had weaved a blanket of web on each plant. The webs were all highlighted with morning dew as the sun had just enough light to brighten the dew on the webs so that the field appeared as if it had a magic blanket of silk laid across the top of it.

When I came to the edge of the field of Queen Anne’s stalks all covered with dew covered webs I just stood there in amazement. I knew that I was going to be the only person to ever view this beautiful site. So, I tried to absorb as much of it into my brain as I could. I realized that God had the thousands of tiny spiders work through the night weaving these webs and that He had materialized the dew softly across the field.

Similar to this, but the webs were finer making them look like little blanket on each plant

I knew I couldn’t remain there all morning and there was no way around the quilt of webs, so I finally had to bring myself to walk through the masterpiece. I mention this moment in my Power Plant life because you never know where something of great beauty is going to show up.

This brings us back to the plant where there are hidden places around the lake called Weir Boxes. Those who regularly work with Weir Boxes use them to measure the water flow through an irrigation system. The plant used weir boxes to measure the amount of leakage from the various dams around the main lake and an auxiliary lake used as a holding pond for water before being released to the lake once it is tested for purity.

The plant Weir Boxes look a lot like this

The flow rate can be measured by the amount of water flowing through the V shaped notch. When the lake was first built it was important to monitor the 6 weir boxes located around the lake to make sure the dams were stable and were not leaking. The water that leaked through the dam was generally routed through the weir boxes that were placed at the foot of the dry side of the dam by the use of a kind of “french drains” that were put in place when the dam was built.

As a summer help, when it came time each month for the weir boxes to be checked, we would get in a pickup with some industrial sized Weed Eaters in the back and head for a trip around the lake. We would locate each weir box, and clean out any weeds or brush around them. Then we would mow a path through the weeds from the road to the weir boxes so the person coming by to inspect the weir box wouldn’t have to walk through the high brush to the box, possibly stepping on snakes and other native scary creatures.

When we did this task, it was usually the first thing we did in the morning. I know to Kilgore in Apocalypse Now, he loved the smell of Napalm in the morning, but I was more partial to the smell of freshly shredded weeds and grass. It was the only cool part of the day. It was only going to get hotter and sticker from there. So, I have always had a pleasant memory of doing Weir Box detail.

This reminds me of a trick that Stanley Elmore, the foreman over the summer helps, taught me. Since we would spend days on end going down a roadside with either a heavy duty weed wacker

Weed Chopper

Or an Industrial Weed Eater strapped onto a shoulder harness chopping weeds all day:

One with two handles like this one

Stanley told me that in order to keep the mosquitoes away, you eat a banana in the morning before you leave the shop. For some reason by eating the banana, the mosquitoes would leave you alone. I worked like a charm, and I made sure that my mom had a stock of bananas in the house for my lunch each morning. It wasn’t until I was in the electric shop that it was discovered that Avon had a skin oil product that repelled mosquitoes while leaving your skin soft and plush and nice smelling at the same time. It is called: “Skin So Soft”.

So now the secret is out why the Big Brawny He-man Power Plant Men smell so good and have such Beautiful Skin (no. I’m just kidding. They don’t really have beautiful skin — believe me!). It later became marketed as an insect repellent. It is still that way today. I suspect that the secret ingredient in Skin So Soft is Banana Oil.

Another trick that Bill McAllister taught me was that when Arthritis is bothering you, you just spray some WD-40 on your joints and rub it in, and it fixes it right up.

A can of WD-40

I told my dad a Veterinary Professor at Oklahoma State University about this. He told me that WD-40 had the same solvent in it that was used by veterinarians to rub medication on horses that helps the medication absorb into the animal. He warned that using WD-40 on your joints to lubricate your arthritic joints may make them feel better, but at the same time it pulls in the other chemicals found in the product that you wouldn’t want in your body.

The first summer when I was a summer help and I was in a truck driving around the perimeter of the new lake, that was still being filled, with Dee Ball looking for anything unusual, we spied what at first looked like a Muskrat near the edge of the water.

A Muskrat

Dee stopped the truck and climbed out to get a closer look. A Muskrat looks somewhat like a big rat and sort of like a beaver. What we were seeing looked more like an otter than a beaver.

An otter

But it wasn’t quite like an otter either. It was more furry. and dark. Dee knew what it was after watching it for a minute. He told me. “That is a Mink”. My first thought was how does this Dee Ball know what a Mink is? He sounded so definite. To me Dee Ball, though he was in his early 40’s at the time, looked like an old farmer who had a hard life. He acted half crazy part of the time, though he was always respectful and kind. At least when he wasn’t mad at you for playing a joke on him.

So, later I went and looked it up, and you know what? He was right. He had told me that it was unusual for Minks to be this far south, and again I wondered how he knew so much about something that wasn’t even from around there. He said that the mink must have followed the Arkansas river on down to the lake. Pointing toward the north with his finger… and tracing it down until he pointed at the lake…. (that way he could show me how he was processing the journey of the Mink to the lake). I thought maybe some ranger had put posters up around the lakes up north letting the animal life know that a new animal preserve had opened up in Northern Oklahoma where even a Mink could live in peace knowing they would be safe from hunters and trappers.

This is what we saw. An American Mink

I remember Dee telling me that it was the tail of the mink that gave it away.

I have mentioned in the Post about Power Plant Men Taking the Temperature Down By The River that Bald Eagles migrate to the Power Plant every winter. This brings bird watchers to the lake to watch the Eagles. There is a link to view an Eagle’s nest on the Web.

The Cameras on Sooner Lake North of Stillwater

I have had the privilege along with the other Power Plant Men to watch these majestic birds, the symbol of the strength of our nation, each winter while I worked at the plant. I have seen a bald eagle swoop down onto the lake and grab a fish from the water.

Bald Eagle Catching a Fish

What a beautiful site!

The plant itself has a beauty of its own. When you visit the plant at night, you find that it takes on a surreal atmosphere. The same hissing of steam through the pipes is heard. The same vibration of the boiler and the bowl mills can be felt. But the plant lights up like a ship on the ocean.

The lake on the hill with the Power Plant in the distance at sunset

You can’t see the light here, but if you ever travel from Stillwater to Ponca City during the night, you see what looks like a huge ship lit up floating above the landscape off in the distance. It is truly a beautiful site.

Where Do Knights of the Past Go To Fight Dragons Today — Repost

Originally posted on April 27, 2012:

It may not seem obvious what fighting dragons has to do with Power Plant Men but when I was a Power Plant Man in-training I was able to witness quite the battle between the Power Plant Men and a Dragon one night.  The main weapon they used was a Lance and the Dragon spewed hot scalding water in their faces as they stood against it to fell that foul beast!  The Hot fiery breath blowing two men off of a landing with one of them ending up hospitalized.

I was in training to be a Power Plant Man my first four years as a summer help.  The first summer I worked in the maintenance shop as a helper on different crews of mechanics.  The second summer (1980), however, was when I began learning the skills to become a Knight of the Power Plant Kingdom.  I was first introduced to my weapons of battle by Stanley Elmore when he attempted to train the fresh summer help crew by giving each of us a Weed Wacker:

The first feeble try at chopping weeds

We were driven to the road leading out to the dam. A three mile stretch of guard rails on both sides with weeds growing up around them and down the dike to the water.  Our job was to chop all of the weeds from there to the dam on both sides of the road.  And when we were done, there were plenty of other roadways that needed to be cleared.  Sort of Chain Gang style only without the chains.  Needless to say, we came back for break and all of our weed wackers were broken.  We were chopping large weeds, a lot of them full grown sunflowers taller than us.  The weed wackers just bent back and forth until they quickly fell apart.

So, Stanley went to the welders and had them weld the blades back on the weed wackers using angle iron.  This worked a little better, but the flimsy blades were no match for the thousands of sunflowers and thistles and small bushes.

An Army of Sunflowers invading the land!

So Stanley did the next best thing.  The next day he brought us some heavy duty brush choppers that he had the welding shop reinforce, making them weigh about 15 pounds.

Our Weed Choppers were reinforced with extra metal on the blade and the handle

Armed with this I found that chopping Sunflowers became enjoyable.  With each swing of this heavy weight I could lay a sunflower down without missing a stride.  I was well on my way as squire of the Power Plant Knights.  Later Stanley gave us gas powered Industrial sized weed-eaters with saw blades.  The weed-eater attached to a harness so you could swing it back and forth all day mowing down the enemy.  I wore a face shield and ear muffs attached to my hardhat to guard against flying debris.  This was much like the helmets worn by knights, and probably as hot I’m sure as we cleared away miles and miles of roadway of weeds under the searing sun.

But nothing prepared me as much as one Saturday after shoveling coal since 8 in the morning until 5 in the evening during coal clean-up when we were told that the Number 1 Boiler had a large buildup of ash in the bottom ash hopper and the clinker grinder couldn’t break it up.  If we weren’t able to break it up quickly the boiler would have to come off line and we would stop producing electricity (as number 2 boiler was not yet online).   So, the Power Plant Men who had been shoveling coal since the break of day made their way to the bottom ash hopper under the boiler.

Some began building a scaffold (as if they had done this before).  Chuck Ross was in charge along with Cleve Smith and they had developed a plan where the Power Plant Men would stand on the scaffold back away from the hopper while someone would pop open the hopper door by standing off to one side (I think this was Cleve Smith) and one unlucky guy standing on the landing directly in front of the hopper door would guide a 30 foot lance into the portal and into the jaws of the dragon.  Once there, the he-men in the back would stab the rock hard bottom ash with all of their might as steaming hot water came gushing out the doorway.

I don’t remember if we drew lots or someone just said, “Let the summer help do it.” but I was the person chosen to stand directly in front of the door of the bottom ash hopper when it was knocked open as Cleve hit the latch with a sledge hammer.  I was told that water was going to come blasting out of the doorway, so be prepared, because it was important that I guide the lance into the portal so that it could be used to smash up the bottom ash clinkers enough to allow the clinker grinder to do it’s work.

I wasn’t really prepared when the door was knocked open.  First there was a loud boom as the door flew open and hit the side of the structure.  I was blown back against the handrail by hot water (The stairway came up the side then, not like it is today).  After gaining my footing, I was able to guide the lance through the door so the 6 or so he-men behind me could go to work thrusting the lance in, backing it out, and thrusting it back in all while I was guiding it so that it remained lined up with the doorway.  I also was not prepared for the hot water to turn into scalding hot water as the water level in the bottom ash hopper became lower.  The main hopper gate wasn’t able to close the first few times because of the clinkers, so all I could do was hope that I didn’t end up like a boiled egg by the time we were through.

After the door was closed, the operators went to work filling the hoppers back up with water, as Chuck and Cleve watched the Clinker grinder to see if it was able to crush the clinkers.  You could tell by looking at the shaft that would go one way, then stop and go the other way when it wasn’t able to crush the clinkers.

We repeated these steps over and over until the clinker grinder was finally able to function.  At one point when the hopper was being filled, everyone took off running when all of the sudden water was pouring out from up above all over the bottom area of the boiler.  I didn’t understand how that could have happened until someone explained to me that the bottom ash hopper sits underneath the boiler, but the boiler is suspended from the top and floats over the bottom ash hopper, and when the hopper was filled with water too high, it overflowed, and spilled out the space between the hopper and the boiler. (Remember the Bottom Ash Overflow Sump Pump from a previous post?  Well, it wasn’t working that night).

We all went up to the break room to take a break.  It was about 10 pm.  We were given big “atta boys” for saving the company tons of money because they didn’t have to shutdown the boiler to clear the hopper.  We waited around to see if they would send us home for the night.  A little while later, we found out that there was a section of ash that was still built up on the side of the boiler just above the hopper and they were afraid that if it were to fall into the hopper all at once, it would jam up the clinker grinder again and leave us in the same predicament as before.  So we went back to work trying to figure out how to knock down the shelf of hard ash piece at a time.

It turned out that if you shoot the ash with a fire hose, the ash would sort of explode because of the cold water hitting such a hot object.  So, a fire hose was used to knock down most of the ash shelf and it worked pretty good.  After a while there was only one more spot to knock down and we could all go home.  The only problem was that it was directly above the hatchway door on one side of the boiler, and it was too far across the boiler to hit it with the fire hose.  So Mike Vogle was called out (he was a new welder that hadn’t been at the plant too long at this point).  It was Mike’s job to weld the fire hose nozzle to the end of a long pipe (the second lance of the evening) so that it could be extended into the boiler far enough to shoot water on the ash shelf above the hatchway door on the far side.

At one point Chuck told me to go see how Mike was doing with the pipe, and I went to the welding shop and asked him how long it would be.  He told me not much longer, maybe 15 minutes.  I was on my way back to the boiler when I met Cleve Smith and Chuck Ross on their way back to the shop by way of the locker room.  So, I followed along behind them in the dark.

I told them Mike would be done in about 15 minutes and they said that it was all right because the ash was knocked down.  They didn’t need it anymore.  As they passed by the tool room back door, by the light from the window I could see blood running down the arms of both Chuck and Cleve.  So, I said, “Hey Chuck.  Do you know you’re bleeding?”  He replied that he did, and then I realized that both of them had been injured.

They both walked straight into the shower and Mike Grayson came in and explained to me that they had tried to knock down the ash from the hatchway directly underneath the shelf of ash, and when they did, the shelf broke loose and fell.  When that happened, it sent a blast of hot air through the doorway knocking Chuck and Cleve off of the landing as their arms went up to protect their faces.

Mike Grayson was my ride home.  We left shortly after the ambulance left to bring Chuck to the hospital in Stillwater.  It was close to 2 in the morning.  Mike was a new employee also.  We both sat silently in the truck on the way home numbed by the accident and worn out from shoveling coal and lancing the boiler, which we had started 21 hours before.

I was so tired I took Mike’s lunch box by mistake.  I was surprised when he called me the next morning and told me, but when I looked in the lunchbox, sure enough.  There was his worn Bible.  My dad drove me by his house near the hospital to exchange lunch boxes.  After that I went to visit Chuck in the hospital where he had both of his arms bandaged up.  Other than those burns, he was all right.

No one knows more than Chuck and Cleve that they paid dearly for not waiting for Mike Vogle to finish the nozzle extension.  Something happens when you’ve been up all day working hard, meeting one frustration after another.  When you are up at the crack of dawn, and it becomes past midnight, it is easy to let your guard down.  When fighting dragons, if you leave any opportunity for them to strike back they will.  We defeated the dragon that night, but not without its victims.  Chuck recovered and was quickly ready for the next battle.  All of those men that were there that night are heroes to me.  Today I don’t remember everyone that was there, but they were all on the list of True Power Plant Knights!

Comments from the original Post:

That was awesome! I love Dragons :) but I love sunflowers so I was sad to here they were slaughtered.

  1. Thanks Warrior, We just cut the sunflowers down to size… they were back before we knew it. Shining like the sun.

  • I really like how you’ve likened the work you men did to fighting dragons. In its essence it’s pretty much the same thing. :-P It takes courage, resourcefulness and teamwork.
    I really enjoyed reading this story!

  • Thanks for the ride to the industrial past…
    I was a Telephone Man in the day that too had meaning. Those and many other occupations meant something we seem to have lost along the way: It was important to be a MAN, something one had to live up to…and work was a serious challenge to be attacked and mastered, not a necessary evil imposed upon us.
    You paint a memorable picture of another time and bring history to life, a very good work indeed.

Power Plant Weir Boxes and other Beautiful Sites — Repost

Originally Posted on November 10, 2012:

“I love the smell of napalm in the morning.” A line from the movie Apocalypse Now, may come to mind when reading the title stating that the Power Plant has sites of beauty. Especially the Coal-fired Power Plant in North Central Oklahoma. What could you find of beauty at a Power plant with a coal pile, and large metal structures?

The answer is found almost everywhere you look. I have mentioned before that the plant property is largely a wildlife preserve. A large man-made lake was constructed on a hill to provide cooling water for the plant condenser. In the process a veritable Shangri-La was created where wildlife could live in peace and comfort protected by the Power Plant Humans that maintained the grounds.

The second and third summers that I worked at the plant as a summer help, in 1980 and 1981, in order to go to work each day, I left my parent’s house from the back door each morning. From there, I walked behind three houses, where I climbed over a barbed wire fence into a field. I crossed the field and came out onto the dead end of a dead end road, where I walked over to Lakeview Drive. From there I walked about a quarter mile to the corner of Washington where I would catch a ride with whoever I was carpooling with at the time.

During the summer of 1980, when I began working the 12 hour shifts 7 days a week to do the irrigation for the new grass we were trying to grow (see the post When Power Plant Men Talk… It Pays To Listen). When I needed to be at work at 6 am each morning, when I walked through the field at 5:15, the sky would just be at the point where you could vaguely see. I didn’t bring a flashlight so the first few weeks were more like feeling my way through the dark, looking for any clues to help guide me to the road and back to civilization. Luckily the cow (or bull) in the field didn’t seem to pay me any mind.

As the summer progressed, my trek to the corner was a little lighter each day. until I could comfortably see where I was walking. I bring this up because on one particular morning I came across something that I have never forgotten, and I’m sure I will never see again. After climbing over the barbed wire fence and turning to go down toward the road, I found myself at the edge of a field of Queen Anne’s lace that was left over from the year before. That is, the dead stalks of Queen Anne’s Lace (very similar to Hemlock).

I’m sure you have all seen Queen Anne’s Lace at one time or other if you have ever been in a field in the summer, as it is found everywhere in the United States.

Queen Anne’s Lace in a field

The Queen Anne’s Lace I saw was all dead, so the field was full of stalks that looked like this:

The ground was literally covered with these stalks, so that it blanketed the entire section of the field. Across the top of every one of the thousands of stalks where the head of the plant formed a kind of bowl shape, a spider had weaved a blanket of web on each plant. The webs were all highlighted with morning dew as the sun had just enough light to brighten the dew on the webs so that the field appeared as if it had a magic blanket of silk laid across the top of it.

When I came to the edge of the field of Queen Anne’s stalks all covered with dew covered webs I just stood there in amazement. I knew that I was going to be the only person to ever view this beautiful site. So, I tried to absorb as much of it into my brain as I could. I realized that God had the thousands of tiny spiders work through the night weaving these webs and that He had materialized the dew softly across the field.

Similar to this, but the webs were finer making them look like little blanket on each plant

I knew I couldn’t remain there all morning and there was no way around the quilt of webs, so I finally had to bring myself to walk through the masterpiece. I mention this moment in my Power Plant life because you never know where something of great beauty is going to show up.

This brings us back to the plant where there are hidden places around the lake called Weir Boxes. Those who regularly work with Weir Boxes use them to measure the water flow through an irrigation system. The plant used weir boxes to measure the amount of leakage from the various dams around the main lake and an auxiliary lake used as a holding pond for water before being released to the lake once it is tested for purity.

The plant Weir Boxes look a lot like this

The flow rate can be measured by the amount of water flowing through the V shaped notch. When the lake was first built it was important to monitor the 6 weir boxes located around the lake to make sure the dams were stable and were not leaking. The water that leaked through the dam was generally routed through the weir boxes that were placed at the foot of the dry side of the dam by the use of a kind of “french drains” that were put in place when the dam was built.

As a summer help, when it came time each month for the weir boxes to be checked, we would get in a pickup with some industrial sized Weed Eaters in the back and head for a trip around the lake. We would locate each weir box, and clean out any weeds or brush around them. Then we would mow a path through the weeds from the road to the weir boxes so the person coming by to inspect the weir box wouldn’t have to walk through the high brush to the box, possibly stepping on snakes and other native scary creatures.

When we did this task, it was usually the first thing we did in the morning. I know to Kilgore in Apocalypse Now, he loved the smell of Napalm in the morning, but I was more partial to the smell of freshly shredded weeds and grass. It was the only cool part of the day. It was only going to get hotter and sticker from there. So, I have always had a pleasant memory of doing Weir Box detail.

This reminds me of a trick that Stanley Elmore, the foreman over the summer helps, taught me. Since we would spend days on end going down a roadside with either a heavy duty weed wacker

Weed Chopper

Or an Industrial Weed Eater strapped onto a shoulder harness chopping weeds all day:

One with two handles like this one

Stanley told me that in order to keep the mosquitoes away, you eat a banana in the morning before you leave the shop. For some reason by eating the banana, the mosquitoes would leave you alone. I worked like a charm, and I made sure that my mom had a stock of bananas in the house for my lunch each morning. It wasn’t until I was in the electric shop that it was discovered that Avon had a skin oil product that repelled mosquitoes while leaving your skin soft and plush and nice smelling at the same time. It is called: “Skin So Soft”.

So now the secret is out why the Big Brawny He-man Power Plant Men smell so good and have such Beautiful Skin (no. I’m just kidding. They don’t really have beautiful skin — believe me!). It later became marketed as an insect repellent. It is still that way today. I suspect that the secret ingredient in Skin So Soft is Banana Oil.

Another trick that Bill McAllister taught me was that when Arthritis is bothering you, you just spray some WD-40 on your joints and rub it in, and it fixes it right up.

A can of WD-40

I told my dad a Veterinary Professor at Oklahoma State University about this. He told me that WD-40 had the same solvent in it that was used by veterinarians to rub medication on horses that helps the medication absorb into the animal. He warned that using WD-40 on your joints to lubricate your arthritic joints may make them feel better, but at the same time it pulls in the other chemicals found in the product that you wouldn’t want in your body.

The first summer when I was a summer help and I was in a truck driving around the perimeter of the new lake, that was still being filled, with Dee Ball looking for anything unusual, we spied what at first looked like a Muskrat near the edge of the water.

A Muskrat

Dee stopped the truck and climbed out to get a closer look. A Muskrat looks somewhat like a big rat and sort of like a beaver. What we were seeing looked more like an otter than a beaver.

An otter

But it wasn’t quite like an otter either. It was more furry. and dark. Dee knew what it was after watching it for a minute. He told me. “That is a Mink”. My first thought was how does this Dee Ball know what a Mink is? He sounded so definite. To me Dee Ball, though he was in his early 40’s at the time, looked like an old farmer who had a hard life. He acted half crazy part of the time, though he was always respectful and kind. At least when he wasn’t mad at you for playing a joke on him.

So, later I went and looked it up, and you know what? He was right. He had told me that it was unusual for Minks to be this far south, and again I wondered how he knew so much about something that wasn’t even from around there. He said that the mink must have followed the Arkansas river on down to the lake. Pointing toward the north with his finger… and tracing it down until he pointed at the lake…. (that way he could show me how he was processing the journey of the Mink to the lake). I thought maybe some ranger had put posters up around the lakes up north letting the animal life know that a new animal preserve had opened up in Northern Oklahoma where even a Mink could live in peace knowing they would be safe from hunters and trappers.

This is what we saw. An American Mink

I remember Dee telling me that it was the tail of the mink that gave it away.

I have mentioned in the Post about Power Plant Men Taking the Temperature Down By The River that Bald Eagles migrate to the Power Plant every winter. This brings bird watchers to the lake to watch the Eagles. There is a link to view an Eagle’s nest on the Web.

The Cameras on Sooner Lake North of Stillwater

I have had the privilege along with the other Power Plant Men to watch these majestic birds, the symbol of the strength of our nation, each winter while I worked at the plant. I have seen a bald eagle swoop down onto the lake and grab a fish from the water.

Bald Eagle Catching a Fish

What a beautiful site!

The plant itself has a beauty of its own. When you visit the plant at night, you find that it takes on a surreal atmosphere. The same hissing of steam through the pipes is heard. The same vibration of the boiler and the bowl mills can be felt. But the plant lights up like a ship on the ocean.

The lake on the hill with the Power Plant in the distance at sunset

You can’t see the light here, but if you ever travel from Stillwater to Ponca City during the night, you see what looks like a huge ship lit up floating above the landscape off in the distance. It is truly a beautiful site.

Where Do Knights of the Past Go To Fight Dragons Today — Repost

Originally posted on April 27, 2012:

It may not seem obvious what fighting dragons has to do with Power Plant Men but when I was a Power Plant Man in-training I was able to witness quite the battle between the Power Plant Men and a Dragon one night.  The main weapon they used was a Lance and the Dragon spewed hot scalding water in their faces as they stood against it to fell that foul beast!  The Hot fiery breath blowing two men off of a landing with one of them ending up hospitalized.

I was in training to be a Power Plant Man my first four years as a summer help.  The first summer I worked in the maintenance shop as a helper on different crews of mechanics.  The second summer (1980), however, was when I began learning the skills to become a Knight of the Power Plant Kingdom.  I was first introduced to my weapons of battle by Stanley Elmore when he attempted to train the fresh summer help crew by giving each of us a Weed Wacker:

The first feeble try at chopping weeds

We were driven to the road leading out to the dam. A three mile stretch of guard rails on both sides with weeds growing up around them and down the dike to the water.  Our job was to chop all of the weeds from there to the dam on both sides of the road.  And when we were done, there were plenty of other roadways that needed to be cleared.  Sort of Chain Gang style only without the chains.  Needless to say, we came back for break and all of our weed wackers were broken.  We were chopping large weeds, a lot of them full grown sunflowers taller than us.  The weed wackers just bent back and forth until they quickly fell apart.

So, Stanley went to the welders and had them weld the blades back on the weed wackers using angle iron.  This worked a little better, but the flimsy blades were no match for the thousands of sunflowers and thistles and small bushes.

An Army of Sunflowers invading the land!

So Stanley did the next best thing.  The next day he brought us some heavy duty brush choppers that he had the welding shop reinforce, making them weigh about 15 pounds.

Our Weed Choppers were reinforced with extra metal on the blade and the handle

Armed with this I found that chopping Sunflowers became enjoyable.  With each swing of this heavy weight I could lay a sunflower down without missing a stride.  I was well on my way as squire of the Power Plant Knights.  Later Stanley gave us gas powered Industrial sized weed-eaters with saw blades.  The weed-eater attached to a harness so you could swing it back and forth all day mowing down the enemy.  I wore a face shield and ear muffs attached to my hardhat to guard against flying debris.  This was much like the helmets worn by knights, and probably as hot I’m sure as we cleared away miles and miles of roadway of weeds under the searing sun.

But nothing prepared me as much as one Saturday after shoveling coal since 8 in the morning until 5 in the evening during coal clean-up when we were told that the Number 1 Boiler had a large buildup of ash in the bottom ash hopper and the clinker grinder couldn’t break it up.  If we weren’t able to break it up quickly the boiler would have to come off line and we would stop producing electricity (as number 2 boiler was not yet online).   So, the Power Plant Men who had been shoveling coal since the break of day made their way to the bottom ash hopper under the boiler.

Some began building a scaffold (as if they had done this before).  Chuck Ross was in charge along with Cleve Smith and they had developed a plan where the Power Plant Men would stand on the scaffold back away from the hopper while someone would pop open the hopper door by standing off to one side (I think this was Cleve Smith) and one unlucky guy standing on the landing directly in front of the hopper door would guide a 30 foot lance into the portal and into the jaws of the dragon.  Once there, the he-men in the back would stab the rock hard bottom ash with all of their might as steaming hot water came gushing out the doorway.

I don’t remember if we drew lots or someone just said, “Let the summer help do it.” but I was the person chosen to stand directly in front of the door of the bottom ash hopper when it was knocked open as Cleve hit the latch with a sledge hammer.  I was told that water was going to come blasting out of the doorway, so be prepared, because it was important that I guide the lance into the portal so that it could be used to smash up the bottom ash clinkers enough to allow the clinker grinder to do it’s work.

I wasn’t really prepared when the door was knocked open.  First there was a loud boom as the door flew open and hit the side of the structure.  I was blown back against the handrail by hot water (The stairway came up the side then, not like it is today).  After gaining my footing, I was able to guide the lance through the door so the 6 or so he-men behind me could go to work thrusting the lance in, backing it out, and thrusting it back in all while I was guiding it so that it remained lined up with the doorway.  I also was not prepared for the hot water to turn into scalding hot water as the water level in the bottom ash hopper became lower.  The main hopper gate wasn’t able to close the first few times because of the clinkers, so all I could do was hope that I didn’t end up like a boiled egg by the time we were through.

After the door was closed, the operators went to work filling the hoppers back up with water, as Chuck and Cleve watched the Clinker grinder to see if it was able to crush the clinkers.  You could tell by looking at the shaft that would go one way, then stop and go the other way when it wasn’t able to crush the clinkers.

We repeated these steps over and over until the clinker grinder was finally able to function.  At one point when the hopper was being filled, everyone took off running when all of the sudden water was pouring out from up above all over the bottom area of the boiler.  I didn’t understand how that could have happened until someone explained to me that the bottom ash hopper sits underneath the boiler, but the boiler is suspended from the top and floats over the bottom ash hopper, and when the hopper was filled with water too high, it overflowed, and spilled out the space between the hopper and the boiler. (Remember the Bottom Ash Overflow Sump Pump from a previous post?  Well, it wasn’t working that night).

We all went up to the break room to take a break.  It was about 10 pm.  We were given big “atta boys” for saving the company tons of money because they didn’t have to shutdown the boiler to clear the hopper.  We waited around to see if they would send us home for the night.  A little while later, we found out that there was a section of ash that was still built up on the side of the boiler just above the hopper and they were afraid that if it were to fall into the hopper all at once, it would jam up the clinker grinder again and leave us in the same predicament as before.  So we went back to work trying to figure out how to knock down the shelf of hard ash piece at a time.

It turned out that if you shoot the ash with a fire hose, the ash would sort of explode because of the cold water hitting such a hot object.  So, a fire hose was used to knock down most of the ash shelf and it worked pretty good.  After a while there was only one more spot to knock down and we could all go home.  The only problem was that it was directly above the hatchway door on one side of the boiler, and it was too far across the boiler to hit it with the fire hose.  So Mike Vogle was called out (he was a new welder that hadn’t been at the plant too long at this point).  It was Mike’s job to weld the fire hose nozzle to the end of a long pipe (the second lance of the evening) so that it could be extended into the boiler far enough to shoot water on the ash shelf above the hatchway door on the far side.

At one point Chuck told me to go see how Mike was doing with the pipe, and I went to the welding shop and asked him how long it would be.  He told me not much longer, maybe 15 minutes.  I was on my way back to the boiler when I met Cleve Smith and Chuck Ross on their way back to the shop by way of the locker room.  So, I followed along behind them in the dark.

I told them Mike would be done in about 15 minutes and they said that it was all right because the ash was knocked down.  They didn’t need it anymore.  As they passed by the tool room back door, by the light from the window I could see blood running down the arms of both Chuck and Cleve.  So, I said, “Hey Chuck.  Do you know you’re bleeding?”  He replied that he did, and then I realized that both of them had been injured.

They both walked straight into the shower and Mike Grayson came in and explained to me that they had tried to knock down the ash from the hatchway directly underneath the shelf of ash, and when they did, the shelf broke loose and fell.  When that happened, it sent a blast of hot air through the doorway knocking Chuck and Cleve off of the landing as their arms went up to protect their faces.

Mike Grayson was my ride home.  We left shortly after the ambulance left to bring Chuck to the hospital in Stillwater.  It was close to 2 in the morning.  Mike was a new employee also.  We both sat silently in the truck on the way home numbed by the accident and worn out from shoveling coal and lancing the boiler, which we had started 21 hours before.

I was so tired I took Mike’s lunch box by mistake.  I was surprised when he called me the next morning and told me, but when I looked in the lunchbox, sure enough.  There was his worn Bible.  My dad drove me by his house near the hospital to exchange lunch boxes.  After that I went to visit Chuck in the hospital where he had both of his arms bandaged up.  Other than those burns, he was all right.

No one knows more than Chuck and Cleve that they paid dearly for not waiting for Mike Vogle to finish the nozzle extension.  Something happens when you’ve been up all day working hard, meeting one frustration after another.  When you are up at the crack of dawn, and it becomes past midnight, it is easy to let your guard down.  When fighting dragons, if you leave any opportunity for them to strike back they will.  We defeated the dragon that night, but not without its victims.  Chuck recovered and was quickly ready for the next battle.  All of those men that were there that night are heroes to me.  Today I don’t remember everyone that was there, but they were all on the list of True Power Plant Knights!

Comments from the original Post:

That was awesome! I love Dragons :) but I love sunflowers so I was sad to here they were slaughtered.

  1. Thanks Warrior, We just cut the sunflowers down to size… they were back before we knew it. Shining like the sun.

  • I really like how you’ve likened the work you men did to fighting dragons. In its essence it’s pretty much the same thing. :-P It takes courage, resourcefulness and teamwork.
    I really enjoyed reading this story!

  • Thanks for the ride to the industrial past…
    I was a Telephone Man in the day that too had meaning. Those and many other occupations meant something we seem to have lost along the way: It was important to be a MAN, something one had to live up to…and work was a serious challenge to be attacked and mastered, not a necessary evil imposed upon us.
    You paint a memorable picture of another time and bring history to life, a very good work indeed.

Power Plant Weir Boxes and other Beautiful Sites

“I love the smell of napalm in the morning.”  A line from the movie Apocalypse Now, may come to mind when reading the title stating that the Power Plant has sites of beauty.  Especially the Coal-fired Power Plant in North Central Oklahoma.  What could you find of beauty at a Power plant with a coal pile, and large metal structures?

The answer is found almost everywhere you look.  I have mentioned before that the plant property is largely a wildlife preserve.  A large man-made lake was constructed on a hill to provide cooling water for the plant condenser.  In the process a veritable Shangri-La was created where wildlife could live in peace and comfort protected by the Power Plant Humans that maintained the grounds.

The second and third summers that I worked at the plant as a summer help, in 1980 and 1981, in order to go to work each day, I left my parent’s house from the back door each morning.  From there, I walked behind three houses, where I climbed over a barbed wire fence into a field.  I crossed the field and came out onto the dead end of a dead end road, where I walked over to Lakeview Drive.  From there I walked about a quarter mile to the corner of Washington where I would catch a ride with whoever I was carpooling with at the time.

During the summer of 1980, when I began working the 12 hour shifts 7 days a week to do the irrigation for the new grass we were trying to grow (see the post When Power Plant Men Talk… It Pays To Listen).  When I needed to be at work at 6 am each morning, when I walked through the field at 5:15, the sky would just be at the point where you could vaguely see.  I didn’t bring a flashlight so the first few weeks were more like feeling my way through the dark, looking for any clues to help guide me to the road and back to civilization.  Luckily the cow (or bull) in the field didn’t seem to pay me any mind.

As the summer progressed, my trek to the corner was a little lighter each day. until I could comfortably see where I was walking.  I bring this up because on one particular morning I came across something that I have never forgotten, and I’m sure I will never see again.  After climbing over the barbed wire fence and turning to go down toward the road, I found myself at the edge of a field of Queen Anne’s lace that was left over from the year before.  That is, the dead stalks of Queen Anne’s Lace (very similar to Hemlock).

I’m sure you have all seen Queen Anne’s Lace at one time or other if you have ever been in a field in the summer, as it is found everywhere in the United States.

Queen Anne’s Lace in a field

The Queen Anne’s Lace I saw was all dead, so the field was full of stalks that looked like this:

The ground was literally covered with these stalks, so that it blanketed the entire section of the field.  Across the top of every one of the thousands of stalks where the head of the plant formed a kind of bowl shape, a spider had weaved a blanket of web on each plant.  The webs were all highlighted with morning dew as the sun had just enough light to brighten the dew on the webs so that the field appeared as if it had a magic blanket of silk laid across the top of it.

When I came to the edge of the field of Queen Anne’s stalks all covered with dew covered webs I just stood there in amazement.  I knew that I was going to be the only person to ever view this beautiful site.  So, I tried to absorb as much of it into my brain as I could.  I realized that God had the thousands of tiny spiders work through the night weaving these webs and that He had materialized the dew softly across the field.

Similar to this, but the webs were finer making them look like little blanket on each plant

I knew I couldn’t remain there all morning and there was no way around the quilt of webs, so I finally had to bring myself to walk through the masterpiece.  I mention this moment in my Power Plant life because you never know where something of great beauty is going to show up.

This brings us back to the plant where there are hidden places around the lake called Weir Boxes.  Those who regularly work with Weir Boxes use them to measure the water flow through an irrigation system.  The plant used weir boxes to measure the amount of leakage from the various dams around the main lake and an auxiliary lake used as a holding pond for water before being released to the lake once it is tested for purity.

The plant Weir Boxes look a lot like this

The flow rate can be measured by the amount of water flowing through the V shaped notch.  When the lake was first built it was important to monitor the 6 weir boxes located around the lake to make sure the dams were stable and were not leaking.  The water that leaked through the dam was generally routed through the weir boxes that were placed at the foot of the dry side of the dam by the use of a kind of “french drains” that were put in place when the dam was built.

As a summer help, when it came time each month for the weir boxes to be checked, we would get in a pickup with some industrial sized Weed Eaters in the back and head for a trip around the lake.  We would locate each weir box, and clean out any weeds or brush around them.  Then we would mow a path through the weeds from the road to the weir boxes so the person coming by to inspect the weir box wouldn’t have to walk through the high brush to the box, possibly stepping on snakes and other native scary creatures.

When we did this task, it was usually the first thing we did in the morning.  I know to Kilgore in Apocalypse Now, he loved the smell of Napalm in the morning, but I was more partial to the smell of freshly shredded weeds and grass.  It was the only cool part of the day.  It was only going to get hotter and sticker from there.  So, I have always had a pleasant memory of doing Weir Box detail.

This reminds me of a trick that Stanley Elmore, the foreman over the summer helps, taught me.  Since we would spend days on end going down a roadside with either a heavy duty weed wacker

Weed Chopper

Or an Industrial Weed Eater strapped onto a shoulder harness chopping weeds all day:

One with two handles like this one

Stanley told me that in order to keep the mosquitoes away, you eat a banana in the morning before you leave the shop.  For some reason by eating the banana, the mosquitoes would leave you alone.  I worked like a charm, and I made sure that my mom had a stock of bananas in the house for my lunch each morning.  It wasn’t until I was in the electric shop that it was discovered that Avon had a skin oil product that repelled mosquitoes while leaving your skin soft and plush and nice smelling at the same time.  It is called:  “Skin So Soft”.

So now the secret is out why the Big Brawny He-man Power Plant Men smell so good and have such Beautiful Skin (no.  I’m just kidding.  They don’t really have beautiful skin — believe me!).  It later became marketed as an insect repellent.  It is still that way today.  I suspect that the secret ingredient in Skin So Soft is Banana Oil.

Another trick that Bill McAllister taught me was that when Arthritis is bothering you, you just spray some WD-40 on your joints and rub it in, and it fixes it right up.

A can of WD-40

I told my dad a Veterinary Professor at Oklahoma State University about this.  He told me that WD-40 had the same solvent in it that was used by veterinarians to rub medication on horses that helps the medication absorb into the animal.  He warned that using WD-40 on your joints to lubricate your arthritic joints may make them feel better, but at the same time it pulls in the other chemicals found in the product that you wouldn’t want in your body.

The first summer when I was a summer help and I was in a truck driving around the perimeter of the new lake, that was still being filled, with Dee Ball looking for anything unusual, we spied what at first looked like a Muskrat near the edge of the water.

A Muskrat

Dee stopped the truck and climbed out to get a closer look.  A Muskrat looks somewhat like a big rat and sort of like a beaver.  What we were seeing looked more like an otter than a beaver.

An otter

But it wasn’t quite like an otter either.  It was more furry. and dark.  Dee knew what it was after watching it for a minute.  He told me.  “That is a Mink”.  My first thought was how does this Dee Ball know what a Mink is?  He sounded so definite.  To me Dee Ball, though he was in his early 40’s at the time, looked like an old farmer who had a hard life.  He acted half crazy part of the time, though he was always respectful and kind.  At least when he wasn’t mad at you for playing a joke on him.

So, later I went and looked it up, and you know what?  He was right.  He had told me that it was unusual for Minks to be this far south, and again I wondered how he knew so much about something that wasn’t even from around there.  He said that the mink must have followed the Arkansas river on down to the lake.  Pointing toward the north with his finger… and tracing it down until he pointed at the lake…. (that way he could show me how he was processing the journey of the Mink to the lake).  I thought maybe some ranger had put posters up around the lakes up north letting the animal life know that a new animal preserve had opened up in Northern Oklahoma where even a Mink could live in peace knowing they would be safe from hunters and trappers.

This is what we saw.  An American Mink

I remember Dee telling me that it was the tail of the mink that gave it away.

I have mentioned in the Post about Power Plant Men Taking the Temperature Down By The River that Bald Eagles migrate to the Power Plant every winter.  This brings bird watchers to the lake to watch the Eagles.  There is a link to view an Eagle’s nest on the Web.

The Cameras on Sooner Lake North of Stillwater

I have had the privilege along with the other Power Plant Men to watch these majestic birds, the symbol of the strength of our nation, each winter while I worked at the plant.  I have seen a bald eagle swoop down onto the lake and grab a fish from the water.

Bald Eagle Catching a Fish

What a beautiful site!

The plant itself has a beauty of its own.  When you visit the plant at night, you find that it takes on a surreal atmosphere.  The same hissing of steam through the pipes is heard.  The same vibration of the boiler and the bowl mills can be felt.  But the plant lights up like a ship on the ocean.

The lake on the hill with the Power Plant in the distance at sunset

You can’t see the light here, but if you ever travel from Stillwater to Ponca City during the night, you see what looks like a huge ship lit up floating above the landscape off in the distance.  It is truly a beautiful site.

Where Do Knights of the Past go to Fight Dragons Today?

It may not seem obvious what fighting dragons has to do with Power Plant Men but when I was a Power Plant Man in-training I was able to witness quite the battle between the Power Plant Men and a Dragon one night.  The main weapon they used was a Lance and the Dragon spewed hot scalding water in their faces as they stood against it to fell that foul beast!  The Hot fiery breath blowing two men off of a landing with one of them ending up hospitalized.

I was in training to be a Power Plant Man my first four years as a summer help.  The first summer I worked in the maintenance shop as a helper on different crews of mechanics.  The second summer (1980), however, was when I began learning the skills to become a Knight of the Power Plant Kingdom.  I was first introduced to my weapons of battle by Stanley Elmore when he attempted to train the fresh summer help crew by giving each of us a Weed Wacker:

The first feeble try at chopping weeds

We were driven to the road leading out to the dam. A three mile stretch of guard rails on both sides with weeds growing up around them and down the dike to the water.  Our job was to chop all of the weeds from there to the dam on both sides of the road.  And when we were done, there were plenty of other roadways that needed to be cleared.  Sort of Chain Gang style only without the chains.  Needless to say, we came back for break and all of our weed wackers were broken.  We were chopping large weeds, a lot of them full grown sunflowers taller than us.  The weed wackers just bent back and forth until they quickly fell apart.

So, Stanley went to the welders and had them weld the blades back on the weed wackers using angle iron.  This worked a little better, but the flimsy blades were no match for the thousands of sunflowers and thistles and small bushes.

An Army of Sunflowers invading the land

So Stanley did the next best thing.  The next day he brought us some heavy duty brush choppers that he had the welding shop reinforce, making them weigh about 15 pounds.

Our Weed Choppers were reinforced with extra metal on the blade and the handle

Armed with this I found that chopping Sunflowers became enjoyable.  With each swing of this heavy weight I could lay a sunflower down without missing a stride.  I was well on my way as squire of the Power Plant Knights.  Later Stanley gave us gas powered Industrial sized weed-eaters with saw blades.  The weed-eater attached to a harness so you could swing it back and forth all day mowing down the enemy.  I wore a face shield and ear muffs attached to my hardhat to guard against flying debris.  This was much like the helmets worn by knights, and probably as hot I’m sure as we cleared away miles and miles of roadway of weeds under the searing sun.

But nothing prepared me as much as one Saturday after shoveling coal since 8 in the morning until 5 in the evening during coal clean-up when we were told that the Number 1 Boiler had a large buildup of ash in the bottom ash hopper and the clinker grinder couldn’t break it up.  If we weren’t able to break it up quickly the boiler would have to come off line and we would stop producing electricity (as number 2 boiler was not yet online).   So, the Power Plant Men who had been shoveling coal since the break of day made their way to the bottom ash hopper under the boiler.

Some began building a scaffold (as if they had done this before).  Chuck Ross was in charge along with Cleve Smith and they had developed a plan where the Power Plant Men would stand on the scaffold back away from the hopper while someone would pop open the hopper door by standing off to one side (I think this was Cleve Smith) and one unlucky guy standing on the landing directly in front of the hopper door would guide a 30 foot lance into the portal and into the jaws of the dragon.  Once there, the he-men in the back would stab the rock hard bottom ash with all of their might as steaming hot water came gushing out the doorway.

I don’t remember if we drew lots or someone just said, “Let the summer help do it.” but I was the person chosen to stand directly in front of the door of the bottom ash hopper when it was knocked open as Cleve hit the latch with a sledge hammer.  I was told that water was going to come blasting out of the doorway, so be prepared, because it was important that I guide the lance into the portal so that it could be used to smash up the bottom ash clinkers enough to allow the clinker grinder to do it’s work.

I wasn’t really prepared when the door was knocked open.  First there was a loud boom as the door flew open and hit the side of the structure.  I was blown back against the handrail by hot water (The stairway came up the side then, not like it is today).  After gaining my footing, I was able to guide the lance through the door so the 6 or so he-men behind me could go to work thrusting the lance in, backing it out, and thrusting it back in all while I was guiding it so that it remained lined up with the doorway.  I also was not prepared for the hot water to turn into scalding hot water as the water level in the boiler hopper became lower.  The main hopper gate wasn’t able to close the first few times because of the clinkers, so all I could do was hope that I didn’t end up like a boiled egg by the time we were through.

After the door was closed, the operators went to work filling the hoppers back up with water, as Chuck and Cleve watched the Clinker grinder to see if it was able to crush the clinkers.  You could tell by looking at the shaft that would go one way, then stop and go the other way when it wasn’t able to crush the clinkers.

We repeated these steps over and over until the clinker grinder was finally able to function.  At one point when the hopper was being filled, everyone took off running when all of the sudden water was pouring out from up above all over the bottom area of the boiler.  I didn’t understand how that could have happened until someone explained to me that the bottom ash hopper sits underneath the boiler, but the boiler is suspended from the top and floats over the bottom ash hopper, and when the hopper was filled with water too high, it overflowed, and spilled out the space between the hopper and the boiler. (Remember the Bottom Ash Overflow Sump Pump from a previous post?  Well, it wasn’t working that night).

We all went up to the break room to take a break.  It was about 10 pm.  We were given big “atta boys” for saving the company tons of money because they didn’t have to shutdown the boiler to clear the hopper.  We waited around to see if they would send us home for the night.  A little while later, we found out that there was a section of ash that was still built up on the side of the boiler just above the hopper and they were afraid that if it were to fall into the hopper all at once, it would jam up the clinker grinder again and leave us in the same predicament as before.  So we went back to work trying to figure out how to knock down the shelf of hard ash piece at a time.

It turned out that if you shoot the ash with a fire hose, the ash would sort of explode because of the cold water hitting such a hot object.  So, a fire hose was used to knock down most of the ash shelf and it worked pretty good.  After a while there was only one more spot to knock down and we could all go home.  The only problem was that it was directly above the hatchway door on one side of the boiler, and it was too far across the boiler to hit it with the fire hose.  So Mike Vogle was called out (he was a new welder that hadn’t been at the plant too long at this point).  It was Mike’s job to weld the fire hose nozzle to the end of a long pipe (the second lance of the evening) so that it could be extended into the boiler far enough to shoot water on the ash shelf above the hatchway door on the far side.

At one point Chuck told me to go see how Mike was doing with the pipe, and I went to the welding shop and asked him how long it would be.  He told me not much longer, maybe 15 minutes.  I was on my way back to the boiler when I met Cleve Smith and Chuck Ross on their way back to the shop by way of the locker room.  So, I followed along behind them in the dark.  I told them Mike would be done in about 15 minutes and they said that it was all right because the ash was knocked down.  They didn’t need it anymore.  As they passed by the tool room back door, by the light from the window I could see blood running down the arms of both Chuck and Cleve.  So, I said, “Hey Chuck.  Do you know you’re bleeding?”  He replied that he did, and then I realized that both of them had been injured.  They both walked straight into the shower and Mike Grayson came in and explained to me that they had tried to knock down the ash from the hatchway directly underneath the shelf of ash, and when they did, the shelf broke loose and fell.  When that happened, it sent a blast of hot air through the doorway knocking Chuck and Cleve off of the landing as their arms went up to protect their faces.

Mike Grayson was my ride home.  We left shortly after the ambulance left to bring Chuck to the hospital in Stillwater.  It was close to 2 in the morning.  Mike was a new employee also.  We both sat silently in the truck on the way home numbed by the accident and worn out from shoveling coal and lancing the boiler, which we had started 21 hours before.  I was so tired I took Mike’s lunch box by mistake.  I was suprised when he called me the next morning and told me, but when I looked in the lunchbox, sure enough.  There was his worn Bible.  My dad drove me by his house near the hospital to exchange lunch boxes.  After that I went to visit Chuck in the hospital where he had both of his arms bandaged up.  Other than those burns, he was all right.

No one knows more than Chuck and Cleve that they paid dearly for not waiting for Mike Vogle to finish the nozzle extension.  Something happens when you’ve been up all day working hard, meeting one frustration after another.  When you are up at the crack of dawn, and it becomes past midnight, it is easy to let your guard down.  When fighting dragons, if you leave any opportunity for them to strike back they will.  We defeated the dragon that night, but not without its victims.  Chuck recovered and was quickly ready for the next battle.  All of those men that were there that night are heroes to me.  Today I don’t remember everyone that was there, but they were all on the list of True Power Plant Knights!