Tag Archives: Catholic

Chief Among Power Plant Machinists

Favorites Post #40

Originally Posted on June 8, 2012.

Lawrence Hayes was the foreman over the machinists when I first arrived at the power plant, but Ray Butler was undoubtedly the Chief.  He was actually the Chief of the Otoe-Missouri Indian tribe, for a time, that was located just to the north and west of the plant grounds.  The Machinists I can remember from the first summer are Don Burnett, Johnnie Keys, Ray Butler and Lawrence Hayes.  Being a Machinist in a power plant is something that few people can pull off, but those that do, can create just about any metal part that is needed in the plant.

The machinists fascinated me when I first arrived at the plant in 1979 as a summer help.  One side of the entire maintenance shop was the machine shop and it was filled with all different kinds of machining equipment.  I recognized some of the equipment like the lathes, but other machines, like the mill, were something new.  Then there is  this very large lathe.  It was monstrous.  I wondered what kind of part would be machined with that big lathe.

This is what the typical lathe looks like in a machine shop

Even though the power plant machinists came from very diverse backgrounds, they all have two important traits in common.  They are very patient and they are perfectionists.  During my first summer as a summer help both of the units were still under construction and the mechanics were busy going through the entire plant disassembling each piece of equipment and measuring it and cleaning it and putting it back together.  This was called:  “Check Out”.

Often they would find something that didn’t meet the Electric Companies specifications, so it would be sent to the machinist to fix.  Very precise measurements were being used, and if there was a 3 thousandth inch gap (.003), and the company wanted it to be no more than 2 thousandths of an inch (.002)…. then it was the job of the machinist to add a sleeve and machine the part down until it was precisely where it was supposed to be.

I learned very little about the lives of the machinists because they were always standing behind the lathes watching vigilantly as the metal shavings were flying off of the parts, but I did learn a few things about some of them.  First of all, each one of the machinists seemed to care about you right away.  Don Burnett, a tall and very thin man with a friendly face, worked in a Zinc Smelting plant before he had come to work at the power plant.  One time while he was working there, some molten zinc was accidentally poured down the back of his boot burning his heel.  It was then that he decided that he would start looking for a different line of work.  I went fishing with him and some other guys once, where he told me some more things about his life.  Then a few years later, he moved to the Power Plant in Muskogee Oklahoma, where I saw him a couple of times while on overhaul down there.

Johnnie Keys would be perfectly cast as a hillbilly.  He had a scruffy beard (this was before beards were no longer allowed in 1983 due to the problem with obtaining a seal on your respirator) and if you put an old leather hat on him, he would look like this:

Like this, only younger and with a shorter beard

When you ask Johnnie to create something for you, you can be sure that he will do the best he can.  One time years later when I was an electrician, I asked Johnnie if he could take a piece of Plexiglas and cut out 8 rectangles in it so that I could mount it in an electrical box so that a bunch of breakers could be accessed, without someone worrying about getting into the electricity.  This is the control box that was used for the vent fans that were installed around the turbine room floor.  As far as I know, it is still there today.  Anyway, Johnnie brought it back to the electric shop when he was finished and it was perfect.  He had a couple of holes in it so that I could put two standoffs to mount the Plexiglas in the box.

It just so happened that Leroy Godfrey the electrical supervisor was in the middle of a little war with the engineers because they hadn’t consulted him about the project, and so he was intent on making the job go way over budget.  I wasn’t exactly privy to this information at the time (or maybe I was).  Anyway, after I had mounted the Plexiglas to the back plate of the electric box using the standoffs, and it was sitting on the workbench, Leroy came up to me and looked at it.

Leroy Godfrey

He said right away, “Go have the machinists put some more holes in it so that you can add more standoffs to mount the Plexiglas.  Knowing full well that it didn’t need the extra mounting, I told Leroy that I believed that two standoffs will be fine because the entire assembly was going to be put in the electric box, where there wasn’t going to be much movement.

At that point I picked up the entire assembly with the breakers and all by the Plexiglas and bent the Plexiglas all the way around to where both ends were touching and shook the breakers up and down.  Then I put it back on the workbench and said,  “I am not going to tell the machinist to add more holes, this is perfect.”

I knew that Johnnie had worked very meticulously machining out the Plexiglas and I wasn’t going to bother him with meaningless revisions.  It was at that point where Leroy Godfrey decided that I must go.  He went into the office and told Bill Bennett that he wanted to fire me.  Bill Bennett calmed him down, and it wasn’t long after that Leroy and the other old school power plant men were early retired.

Lawrence Hayes was the foreman during my first summer at the plant and I remember one morning while he was working on the lathe next to the foremen’s office.  He had a disturbed look on his face about something as he had a long metal rod in the lathe and was busy measuring it from different angles.  A little while later when I was passing by on the way to the tool room, Lawrence had Marlin McDaniel, the A Foreman out there and he was showing him something about the lathe.

Then some time just after lunch, Lawrence had a big wrench and was removing the mounting bolts from the Lathe, and later picked the entire thing up with the shop overhead crane and moved it down to the other end of the shop.  Over the next couple of days, the concrete where the lathe had been mounted was busted up and removed, and then re-poured, so that the mounting bolts were now properly aligned.  The enormity of this job made me realize that when these Power Plant Men knew what needed to be done to fix something, they went right ahead and did it, no matter how big the job was.

I have saved the Chief until last.  Ray Butler as I mentioned above was the Chief of the Otoe-Missouria India tribe.  They really called him “Chairman”, but I think I knew what the title really meant.

This is an actor trying to look like Ray Butler

As Ray Butler sat at a lathe or a mill working on a piece of metal, he always had the same expression.  His head was slightly tilted up so that he could see through the bottom of his bifocals and he had the most satisfied expression.  He looked as if he was watching a work of art being created before his eyes.

It didn’t matter what he was working on, he always had the same expression.  I mentioned above that the machinists (like all true power plant men), seemed to instantly care about you.  This seemed to be especially true with Ray Butler.  He was almost 7 years older than my own father.  He treated me as one of his sons.

When I had been at the plant three days of my third year as a summer help in 1981, on Wednesday May 13, I went to the break room to eat my lunch.  Ray came up to me and sat down across from me at the table.  He looked at me solemnly and told me that Pope John Paul II had just been shot.

He had heard it on the radio and knew that I was Catholic.  He said that was all that he knew other than that they had taken him to the hospital.  I could see his concern when he told me this, and I could see that he was equally concerned that this holy man across the ocean had been shot.  I thanked him for letting me know.

Ray had served in the Navy during World War II and besides the time he spent in the Navy he spent most of his life from the time he was born until his death in 2007 in Oklahoma.  He was born and died in Red Rock just a few miles from where the power plant was built (our plant has a Red Rock address).  He went to high school in Pawnee.  Even though I have seen him upset at times, he was always a man at peace.

Ray retired in 1988 and the day that he left I met him on his way to the control room while I was on my way to the maintenance shop.  I told him that I wished him well on his retirement and I gave him a hug.  I didn’t see him again until a few years later when we had stopped by the Indian Reservation convenience store to buy gas for the company truck and when he saw me from inside the store, he came out to say hello and it was like meeting a close friend.  He gave me a hug and I got back in the truck and we left.  That was the last time I saw Ray Butler, but I know that if I wanted to visit with him again, I could just go take a stroll around the Pow-wow area of the Otoe-Missouria Reservation and he would not be far away.

This is where the Pow-wow is held today. The same field where Ken Conrad danced with the Bobcat years ago

Comment from the original Post:

  jackcurtis June 23, 2012

The old machinists I knew were a special breed; they were the High Priests of any shop where they were present…they started disappearing in favor of cheaper (and much less capable) machine operators when the computer-controlled production machines came in. After that, if you wanted a machinist, you’d likely have to import him; Americans didn’t seem to train for it anymore. I’ve always thought that a shame and a loss of something special that was important in making our industrial history…and a loss of a very interesting and accomplished breed of men. Thanks for resurrecting some of them!

 

Comments from first Repost:

  1.  

    Ron Kilman June 12, 2013:

    Good story, Kevin!

    I worked in 5 power plants in Oklahoma and I was constantly amazed by what the Machinists could do.

  2.  

    Monty Hansen August 15, 2013:

    Great Story, I remember the machinist from the plant where I started was EXACTLY as you describe, his name was Don Rogers and he was both, one of the most talented and kindest men I’ve ever met in my power plant career. I don’t remember every name from back then, but if you met Don, he left a great impression that was impossible to forget.

 

Comment from last year’s repost:

  1.  

    Dan Antion June 10, 2014

    I worked in a machine shop while in high school and we had an excellent machinist there. The shop made gun barrels and they had actually made some of the equipment themselves. Those men were artists and engineers.

Power Plant Spider Wars and Bugs in the Basement

Favorites Post # 2 (posted in no particular order)

Originally posted July 27, 2012:

There were two distinct times in my life at the Power Plant Kingdom where I went Head-to-Head (or tête-à-tête as they say in France) with a horde of spiders.  The second time I fought side-by-side with my trusty friend Scott Hubbard, that I knew wouldn’t desert me when things went from bad-to-worse (for some reason I find myself using a lot of hyphens-to-day).  The first battle, however, I had to face alone, armed only with a push broom and a shovel.

It all started a few months after I became a janitor at the power plant (in 1982).  I had received my Psychology degree at the University of Missouri and I was well on my way to becoming a certified “sanitation engineer” (as my Grandmother corrected me after I once told her I was a janitor).

It actually came in handy having a Psychology degree.  Power Plant men would sometimes approach me when I was working by myself to stop and have a conversation that usually started like this:  “So, someone told me you are a Psychiatrist.”  I would correct them and tell them that I am a janitor and I only have a bachelor’s degree in Psychology which makes me a properly trained janitor able to sweep the floor in confidence knowing that “I’m OK, and You’re OK.” (which was a joke lost on everyone at the plant except for Jim Kanelakos, who was also a janitor with a Masters in Psychology).

Then they would usually want to talk about problems they were having.  I would lean on my broom and listen.  Nodding my head slightly to show I was listening.  After a while the person would finish and thank me for listening and go on back to work.

The most important thing I learned while obtaining a Bachelors of Arts in Psychology was that Psychology is an art, not a science.  Though certain scientific methods are used in many areas, especially in Behavioral Psychology.  Being an art, means that the person must possess the talent for being a Psychologist.  This is as important as being properly trained.  So I never assumed the role of a real Psychologist, I rather tried my best to just be a friend.  I found that worked well.

As I mentioned, James Kanelakos was also a janitor at the Power Plant.  Which meant that between the 5 janitors and our leader Pat Braden, two of us not only had degrees, but both of them were in Psychology (with James having the Masters degree, and I as his pupil with the Bachelors).

Before I proceed with my battle with the spiders, I should mention a little about the dynamics of our Janitorial crew.

James Kanelakos was obviously Greek.  With a name like Kanelakos, it was rather obvious.  He looked the part also, with a graying moustache that made him look like a Greek sailor.  He never was a “True Power Plant Man” and he would be glad to hear me say that.  Instead he was a person that at the time acted as if he was biding his time at the plant waiting for something else to happen.

This picture reminds me of Jim Kanelakos.  I found it at Mobleyshoots.com

Though he never mentioned it, I know that he was also part Irish, and every now and then I would see the Irish come out.  He was a family man, and in that sense he reminded me of my own father (who was also part Irish).  He was only 35 years old at the time, but he acted as if he had lived longer.  He smoked a pipe like my father did.  As far as I know, he always remained married to his wife Sandy, and together they raised two children, a daughter and a son.  That was where his heart really was.

He made no secret that his family came before anything else.  Not that he would say it straight out to your face, but you could tell it in the way he interacted with others.  Like I said, Jim was there “biding his time”, changing his career at a time when he needed something… else.  Maybe to strengthen his priorities.  He said once that he left the office to go work outside.

Then there was Doris Voss.  She was an unlikely site to see in the Power Plant Palace (especially later when she became an operator).  She was a “Church-going Fundamentalist” who made it clear to me that Catholics, such as myself, were doomed to hell for various reasons.  I always enjoyed our… um… discussions.

I thought it was quite appropriate during Christmas when the janitors drew names from Jim’s Greek Sailor’s hat and I drew Doris’s name to give her a very nice leather-bound Catholic Version of the Family Bible.  I later heard her talking to Curtis Love about it in the kitchen.  He was telling her that she shouldn’t read it and she told him that it looked pretty much the same as hers and she didn’t see anything wrong with it.  Needless-to-say, I was rarely condemned to a regular Catholic’s fate after that.

A Bible like this with a Tassel hanging out of the bottom

Curtis Love, as I explained in the post called “Power Plant Safety as Interpreted by Curtis Love“, was very gullible.  It was easy to play a joke on Curtis.  Too easy.  He didn’t take them well, because he would rather believe what you were joking about before believing that you were joking at all.  Because of this, it never occurred to me to play a joke on Curtis.  Some how, though, it is hard to explain, Curtis reminded me of Tweedledee.  Or was it Tweedledum?

I think he reminded me more of the guy on the right… or maybe the left.

Then there was Ronnie Banks.  I talked about Ronnie Banks before in the post where Bob Lillibridge Meets the Boiler Ghost.  He was like a likable young bear standing up on his hind legs.  You could joke around with him and he was fun to be around.  He acted like he enjoyed your company.  Interestingly though, none of the people on our team would ever be classified as “True Power Plant Men”.  We were more like an odd assortment of Misfits.

Pat Braden was our lead Janitor.  He was by far the nicest person one could ever work for.  He constantly had a smile on his face.  He smiled when he talked, he smiled when he walked, and he especially smiled when he stood up from a chair and became dizzy from his blood pressure medicine.  He had a daughter at home that he really loved.  He reminded me of the goodhearted Red Skelton.

This Picture of Red Skelton reminds me of Pat Braden

Now back to the Spider Wars and the bugs in the basement.

When I first became a janitor at the plant, I was assigned to clean the Control room and to sweep half of the turbine room floor and the Control room elevator landings and stairs.  I always enjoyed being a janitor.  I first became a janitor when I was 15 years old Sophomore in High School working the night shift (from 11pm to 6am) at a Hilton Inn in Columbia, Missouri.

To me it was a dream job.  Sure, I couldn’t keep my own room cleaned, but put a push broom in my hand and pay me $2.50 an hour and I could clean all night.  When I began as a janitor at the power plant, I was making $5.15 an hour.  Double what I was making at the hotel cleaning the kitchen, the restaurant and the bar in the wee hours of the morning.

Anyway.  I went to work cleaning the control room like there was no tomorrow.  I would shampoo the carpet once each week.  I would clean on the top and the back of the Alarm Panel.  I know I made Ted Holdge (Supervisor of Operations) real nervous once when I laid a vacuum cleaner on the top of the Main Electric Panel (That’s what I call it.  it was the Control panel where you synced up the unit when it was coming online) and I started vacuuming the top of it.  He actually jumped out of his chair in the Shift Supervisor’s office and stood there and watched me closely.  It obviously had never been cleaned before.  I was trying to get rid of a strange odor in the control room that I eventually found was years of burned coffee in the coffee maker in the break room.  I even had to scrub the walls in the kitchen to remove the odor from the entire control room.

Anyway.  I was getting to know the Control Room operators, and I was thinking that maybe someday when I had progressed past janitor and labor crew that one day I may become an operator also.

One day Pat Braden came to me and told me that I was going to have to move down to be the janitor of the Electric Shop.  There were many reasons.  The first was that Curtis wanted to be an operator and he thought that if he worked around them that they would get to know him and would want him to join their ranks and he had more seniority than I did, so he had first pick.  The second reason was that for some reason, since Curtis had been the janitor of the Electric Shop he had been bitten twice by a brown recluse spider, which had invaded the janitor closet downstairs.  If he were to be bitten again, he might lose his job for being unsafe.

I didn’t mind.  Cleaning the Electric shop meant that I also was able to clean the Engineers Shack and the Brown and Root Building next to it.  Curtis also decided I needed to keep the job of cleaning the T&G room which is about the size of two football fields.  I also decided that the main switchgear which was where the Janitor closet was located needed to be kept clean to cut down on the onslaught of the poisonous brown recluse spiders (which in Oklahoma is a regular house spider).

The Oklahoma house spider — The Brown Recluse.  Otherwise known at the “Fiddleback”

My first day as a Janitor in the Electric Shop as soon as I opened the door to the janitor closet, I could see why Curtis had been bitten by a Brown Recluse (not twice, but three times — the last time he didn’t tell Pat.  He showed me, but just went straight to the doctor for the required shots to counteract the poison.  Not wanting to lose his job).  The janitor closet was full of them.  They were all over the little 4 foot by 6 foot closet.

Thus began the first war on spiders at the coal fired power plant.  The closet was also being used to store Freon and other air conditioning equipment used by Jim Stevenson the Air Conditioning expert in the Electric Shop.  I decided then and there to move all the equipment out of the closet.  The spiders were practicing “Duck and Cover” drills all over this equipment so it had to go.

My main weapon against the spiders were my boots.  When I spied a spider, I stomped on it quickly.  I asked Pat Braden to order a case of insecticide to help me combat the spiders.  The next day he pulled a two-wheeler up to the closet with two cases and said, “Here is your order sir!” (picture Red Skelton saying that).

I had cleaned the shelves, the cabinet and the floor of the janitor closet, and there was no place for spiders to hide in there anymore.  Each morning when I arrived, there was always more spiders there.  3 or 4 at least waiting for me in the closet.  All Brown Recluse.

I surveyed the combat zone and realized that spiders were all over the main switchgear.  So I decided I was going to sweep the switchgear regularly and kill every spider I saw to wipe them out for good.

A picture of a clean switchgear. Picture 6 rows of switchgear like this

So I laid down floor sweep (cedar chips with red oil) to keep the dust down, and began at one corner and worked my way across the switchgear sweeping and killing spiders.  I kept a body count.  I taped a paper in the janitor closet to keep track of my daily kill.  My first day I killed over 200 spiders.

I thought surely in a short time, I will have wiped out the spider population.  After sweeping the switchgear I laid down a blanket of Insecticide (equivalent to Agent Orange in Vietnam).  If I could kill any bugs that are around, the spiders would leave.  The insecticide didn’t kill the spiders.  they would just duck under the switchgear and then come out an hour later to be standing where I left them before.  So I kept stomping them out.

Every day, my body count was around 25 to 30 spiders and this number wasn’t going down.  That was when I discovered the Cable Spreader room…  I had been involved in mere child’s play before I walked down some steps at the tail end of the switchgear and opened one of the two doors at the bottom.

I cannot describe to you exactly what I saw, because nothing I say can put into words what was there.  I guess the best thing I can say is:  Armageddon.

There were two rooms.  One on each side at the bottom of some concrete steps.  They are called Cable Spreader rooms and are directly beneath the switchgear.  One side was unit one, the other was unit two.  They are large rooms with cable trays lining the walls and across the room at regular intervals.  The floor was damp, and it was black, and it was alive.  There was a small path through the room where the operator would pass through “the gauntlet” once each shift as they muttered prayers that they not be eaten alive by the black oozing mass of bugs spiders and an occasional snake.

The can of bug spray in my hand seemed completely useless.  I knew what I had to do.  These two rooms and the cable tunnels that ran from there underneath the T-G building were the source of my daily trouncing of the meager few spiders that decided to explore the world above to see what was happening in the switchgear.  The real battle was down here in the trenches.  Each room was full of tens of thousands of spiders.

I started with a large box of Plastic Contractor bags, a box of floor sweep, a shovel and a push broom.  I attacked the room the same way I used to clean my own bedroom at home when I was growing up.  I started in one corner and fanned out.  Not letting anything past me.  always keeping a clear supply line back to the steps that led up to freedom and fresh air up above.

At first I just took a large scoop shovel and scooped up the black mass of crawling and dead bugs and dumped them in a bag, until I had enough space to sweep the dust into a pile.  Then I attacked it again.  Occasionally a small snake would appear upset that I had invaded his space, and into the bag it would go.  Everything went in the bags.  The snakes, the bugs, the spiders and the grime.  There was actually a constant battle taking place down there that I was interrupting.  it was bug eat bug, spider eat bug and snake eat bugs and spiders wars.  Everything went in the bags.

I carefully hauled the bags out to the dumpster and out they went.  It took an entire day to clean one room.  Then the next day when I went back I completely cleaned it again.  This time paying more attention to making it livable.  I wanted these two rooms to be so clean that people could go down into these cool damp rooms in the hot summer and have a picnic down there and feel safe.  —  No one ever did though, but such is the life of a cable spreader room.  Years later Tom Gibson setup a sort of a greenhouse down there.

After that, each day I made my rounds of the switchgear, the cable spreader rooms and the cable tunnels killing any spider that showed it’s legs.  After the main battle in the two rooms and tunnels was over of countless spiders and bugs, I recorded about 230 spiders the next day by making my rounds.  The next day that dropped to around 150.  then 80, then 50 and on down.  Finally, when I was down to 3 or 4 spiders each day, I felt like the war was over and a weekly sweeping and daily walk-through would suffice to keep the switchgear safe.  This left the small janitor closet virtually free of spiders from that point.

The interesting twist of the entire battle against the spiders was that the electricians had seen my skills at “Battle Sweeping” and some of them had become impressed.  They told me that I didn’t have to sweep their shop and the main switchgear because they took turns doing it.  I still felt that as the janitor, with my battle hardened push broom, by paying a little more attention to detail would do a slightly better job.

The electricians didn’t really volunteer to clean the shop.  Whoever was the truck driver for that week was supposed to clean the shop at least one time during the week.  At $5.15 an hour, I was more of a volunteer than someone that was hired to do this chore, and I enjoyed it.  So, eventually, Charles Foster (An Electrical Foreman) popped the question to me one day…. He didn’t get down on one knee when he asked me, but either way, he asked me if I would think about becoming an Electrician.

That was something I hadn’t even considered until that moment.  The Electricians to me were the elite squad of Power Plant Maintenance.  Like the Results guys, but with a wider range of skills it seemed.  But that is a story for another time.

Since I originally posted this, I have written the post about the second war with spiders with Scott Hubbard by my side.  So, if this post wasn’t enough for you… read this one:  “Power Plant Spider Wars II The Phantom Menace“.  For a more tame story about spiders try this one:  “Power Plant Spider in the Eye“.

Comments from the previous post:

  1. standninthefire July 28, 2014

    I (a science major in college) always had a running debate with my psychology friends that psychology wasn’t really science. Granted, I only said that to get into a debate about the subject but I think you’re spot on when you say that psychology has an “art” component to it. It’s a combination of both but I think that the better psychologists are the ones who master the art.

  2. mpsharmaauthor July 29, 2014

    I didn’t think I would ever voluntarily read about spiders, but I have been proven wrong. Thank you for reminding me to never say never 🙂

  3. Jonathan Caswell July 29, 2014

    SPIDERS, BUGS AND BASEMENTS…OH MY!!!!

  4. Jim  July 29, 2014

    This has been some of the most enjoyable reading I’ve done for a looooong time 🙂

  5. sacredhandscoven October 21, 2014

    OMGosh, my skin is STILL crawling and I don’t think it will stop for a few decades! Your story reminds me of that scene in the Indiana Jones second movie where the girl had to reach into the bugs and pull the lever to save Indy’s life. If it had been me, he’d a been a goner! If anything has more than 4 legs it needs to stay away from me! I cannot imagine going through that cleaning job.

  6. Willow River January 28, 2015

    Good Lord, this is like reading a horror novel! I swear, if I had been anywhere near that sort of situation, you’d find me huddled up in some corner far away trying not to scream while I cry. This story only strengthens my belief that spiders are, to put it lightly, PURE EVIL!!! You, sir, are a very, very brave soul, and I salute you. From way over here, away from the spiders.

  7. iltorero February 7, 2015

    Curtis was bitten by Brown Recluse twice? They inflict some of the grossest wounds I’ve ever seen. We’ve got them in Maine, but they’re rare.

 

Chief Among Power Plant Machinists

Originally Posted on June 8, 2012.  Added comments from the past 2 years:

Lawrence Hayes was the foreman over the machinists when I first arrived at the power plant, but Ray Butler was undoubtedly the Chief.  He was actually the Chief of the Otoe-Missouri Indian tribe, for a time, that was located just to the north and west of the plant grounds.  The Machinists I can remember from the first summer is Don Burnett, Johnnie Keys, Ray Butler and Lawrence Hayes.  Being a Machinist in a power plant is something that few people can pull off, but those that do, can create just about any metal part that is needed in the plant.

The machinists fascinated me when I first arrived at the plant in 1979 as a summer help.  One side of the entire maintenance shop was the machine shop and it was filled with all different kinds of machining equipment.  I recognized some of the equipment like the lathes, but other machines, like the mill, were something new.  Then there is  this very large lathe.  It was monstrous.  I wondered what kind of part would be machined with that big lathe.

This is what the typical lathe looks like in a machine shop

Even though the power plant machinists came from very diverse backgrounds, they all have two important traits in common.  They are very patient and they are perfectionists.  During my first summer as a summer help both of the units were still under construction and the mechanics were busy going through the entire plant disassembling each piece of equipment and measuring it and cleaning it and putting it back together.  This was called:  “Check Out”.

Often they would find something that didn’t meet the Electric Companies specifications, so it would be sent to the machinist to fix.  Very precise measurements were being used, and if there was a 3 thousandth inch gap (.003), and the company wanted it to be no more than 2 thousandths of an inch (.002)…. then it was the job of the machinist to add a sleeve and machine the part down until it was precisely where it was supposed to be.

I learned very little about the lives of the machinists because they were always standing behind the lathes watching vigilantly as the metal shavings were flying off of the parts, but I did learn a few things about some of them.  First of all, each one of the machinists seemed to care about you right away.  Don Burnett, a tall and very thin man with a friendly face, worked in a Zinc Smelting plant before he had come to work at the power plant.  One time while he was working there, some molten zinc was accidentally poured down the back of his boot burning his heel.  It was then that he decided that he would start looking for a different line of work.  I went fishing with him and some other guys once, where he told me some more things about his life.  Then a few years later, he moved to the Power Plant in Muskogee Oklahoma, where I saw him a couple of times while on overhaul down there.

Johnnie Keys would be perfectly cast as a hillbilly.  He had a scruffy beard (this was before beards were no longer allowed in 1983 due to the problem with obtaining a seal on your respirator) and if you put an old leather hat on him, he would look like this:

Like this, only younger and with a shorter beard

When you ask Johnnie to create something for you, you can be sure that he will do the best he can.  One time years later when I was an electrician, I asked Johnnie if he could take a piece of plexiglass and cut out 8 rectangles in it so that I could mount it in an electrical box so that a bunch of breakers could be accessed, without someone worrying about getting into the electricity.  This is the control box that was used for the vent fans that were installed around the turbine room floor.  As far as I know, it is still there today.  Anyway, Johnnie brought it back to the electric shop when he was finished and it was perfect.  He had a couple of holes in it so that I could put two standoffs to mount the plexiglass in the box.

It just so happened that Leroy Godfrey the electrical supervisor was in the middle of a little war with the engineers because they hadn’t consulted him about the project, and so he was intent on making the job go way over budget.  I wasn’t exactly privy to this information at the time (or maybe I was).  Anyway, after I had mounted the plexiglass to the back plate of the electric box using the standoffs, and it was sitting on the workbench, Leroy came up to me and looked at it.

He said right away, “Go have the machinists put some more holes in it so that you can add more standoffs to mount the plexiglass.  Knowing full well that it didn’t need the extra mounting, I told Leroy that I believed that two standoffs will be fine because the entire assembly was going to be put in the electric box, where there wasn’t going to be much movement.

At that point I picked up the entire assembly with the breakers and all by the plexiglass and bent the plexiglass all the way around to where both ends were touching and shook the breakers up and down.  Then I put it back on the workbench and said,  “I am not going to tell the machinist to add more holes, this is perfect.”

I knew that Johnnie had worked very meticulously machining out the plexiglass and I wasn’t going to bother him with meaningless revisions.  It was at that point where Leroy Godfrey decided that I must go.  He went into the office and told Bill Bennett that he wanted to fire me.  Bill Bennett calmed him down, and it wasn’t long after that Leroy and the other old school power plant men were early retired.

Lawrence Hayes was the foreman during my first summer at the plant and I remember one morning while he was working on the lathe next to the foremen’s office.  He had a disturbed look on his face about something as he had a long metal rod in the lathe and was busy measuring it from different angles.  A little while later when I was passing by on the way to the tool room, Lawrence had Marlin McDaniel, the A Foreman out there and he was showing him something about the lathe.

Then some time just after lunch, Lawrence had a big wrench and was removing the mounting bolts from the Lathe, and later picked the entire thing up with the shop overhead crane and moved it down to the other end of the shop.  Over the next couple of days, the concrete where the lathe had been mounted was busted up and removed, and then re-poured, so that the mounting bolts were now properly aligned.  The enormity of this job made me realize that when these Power Plant Men knew what needed to be done to fix something, they went right ahead and did it, no matter how big the job was.

I have saved the Chief until last.  Ray Butler as I mentioned above was the Chief of the Otoe-Missouria India tribe.  They really called him “Chairman”, but I think I knew what the title really meant.

This is an actor trying to look like Ray Butler

As Ray Butler sat at a lathe or a mill working on a piece of metal, he always had the same expression.  His head was slightly tilted up so that he could see through the bottom of his bifocals and he had the most satisfied expression.  He looked as if he was watching a work of art being created before his eyes.

It didn’t matter what he was working on, he always had the same expression.  I mentioned above that the machinists (like all true power plant men), seemed to instantly care about you.  This seemed to be especially true with Ray Butler.  He was almost 7 years older than my own father.  He treated me as one of his sons.

When I had been at the plant three days of my third year as a summer help in 1981, on Wednesday May 13, I went to the break room to eat my lunch.  Ray came up to me and sat down across from me at the table.  He looked at me solemnly and told me that Pope John Paul II had just been shot.  He had heard it on the radio and knew that I was Catholic.  He said that was all that he knew other than that they had taken him to the hospital.  I could see his concern when he told me this, and I could see that he was equally concerned that this holy man across the ocean had been shot.  I thanked him for letting me know.

Ray had served in the Navy during World War II and besides the time he spent in the Navy he spent most of his life from the time he was born until his death in 2007 in Oklahoma.  He was born and died in Red Rock just a few miles from where the power plant was built.  He went to high school in Pawnee.  Even though I have seen him upset at times, he was always a man at peace.

Ray retired in 1988 and the day that he left I met him on his way to the control room while I was on my way to the maintenance shop.  I told him that I wished him well on his retirement and I gave him a hug.  I didn’t see him again until a few years later when we had stopped by the Indian Reservation convenience store to buy gas for the company truck and when he saw me he came out to say hello and it was like meeting a close friend.  He gave me a hug and I got back in the truck and we left.  That was the last time I saw Ray Butler, but I know that if I wanted to visit with him again, I could just go take a stroll around the Pow-wow area of the Otoe-Missouria Reservation and he would not be far away.

This is where the Pow-wow is held today. The same field where Ken Conrad danced with the Bobcat years ago

Comment from the original Post:

  jackcurtis June 23, 2012

The old machinists I knew were a special breed; they were the High Priests of any shop where they were present…they started disappearing in favor of cheaper (and much less capable) machine operators when the computer-controlled production machines came in. After that, if you wanted a machinist, you’d likely have to import him; Americans didn’t seem to train for it anymore. I’ve always thought that a shame and a loss of something special that was important in making our industrial history…and a loss of a very interesting and accomplished breed of men. Thanks for resurrecting some of them!

 

Comments from first Repost:

  1. Ron Kilman June 12, 2013:

    Good story, Kevin!

    I worked in 5 power plants in Oklahoma and I was constantly amazed by what the Machinists could do.

  2. Monty Hansen August 15, 2013:

    Great Story, I remember the machinist from the plant where I started was EXACTLY as you describe, his name was Don Rogers and he was both, one of the most talented and kindest men I’ve ever met in my power plant career. I don’t remember every name from back then, but if you met Don, he left a great impression that was impossible to forget.

 

Comment from last year’s repost:

  1. Dan Antion June 10, 2014

    I worked in a machine shop while in high school and we had an excellent machinist there. The shop made gun barrels and they had actually made some of the equipment themselves. Those men were artists and engineers.

Power Plant Spider Wars and Bugs in the Basement

Originally posted July 27, 2012:

There were two distinct times in my life at the Power Plant Kingdom where I went Head-to-Head (or tête-à-tête as they say in France) with a horde of spiders.  The second time I fought side-by-side with my trusty friend Scott Hubbard, that I knew wouldn’t desert me when things went from bad-to-worse (for some reason I find myself using a lot of hyphens-to-day).  The first battle, however, I had to face alone, armed only with a push broom and a shovel.

It all started a few months after I became a janitor at the power plant (in 1982).  I had received my Psychology degree at the University of Missouri and I was well on my way to becoming a certified “sanitation engineer” (as my Grandmother corrected me after I once told her I was a janitor).

It actually came in handy having a Psychology degree.  Power Plant men would sometimes approach me when I was working by myself to stop and have a conversation that usually started like this:  “So, someone told me you are a Psychiatrist.”  I would correct them and tell them that I am a janitor and I only have a bachelor’s degree in Psychology which makes me a properly trained janitor able to sweep the floor in confidence knowing that “I’m OK, and You’re OK.” (which was a joke lost on everyone at the plant except for Jim Kanelakos, who was also a janitor with a Masters in Psychology).

Then they would usually want to talk about problems they were having.  I would lean on my broom and listen.  Nodding my head slightly to show I was listening.  After a while the person would finish and thank me for listening and go on back to work.

The most important thing I learned while obtaining a Bachelors of Arts in Psychology was that Psychology is an art, not a science.  Though certain scientific methods are used in many areas, especially in Behavioral Psychology.  Being an art, means that the person must possess the talent for being a Psychologist.  This is as important as being properly trained.  So I never assumed the role of a real Psychologist, I rather tried my best to just be a friend.  I found that worked well.

As I mentioned, James Kanelakos was also a janitor at the Power Plant.  Which meant that between the 5 janitors and our leader Pat Braden, two of us not only had degrees, but both of them were in Psychology (with James having the Masters degree, and I as his pupil with the Bachelors).

Before I proceed with my battle with the spiders, I should mention a little about the dynamics of our Janitorial crew.

James Kanelakos was obviously Greek.  With a name like Kanelakos, it was rather obvious.  He looked the part also, with a graying moustache that made him look like a Greek sailor.  He never was a “True Power Plant Man” and he would be glad to hear me say that.  Instead he was a person that at the time acted as if he was biding his time at the plant waiting for something else to happen.

This picture reminds me of Jim Kanelakos.  I found it at Mobleyshoots.com

Though he never mentioned it, I know that he was also part Irish, and every now and then I would see the Irish come out.  He was a family man, and in that sense he reminded me of my own father (who was also part Irish).  He was only 35 years old at the time, but he acted as if he had lived longer.  He smoked a pipe like my father did.  As far as I know, he always remained married to his wife Sandy, and together they raised two children, a daughter and a son.  That was where his heart really was.

He made no secret that his family came before anything else.  Not that he would say it straight out to your face, but you could tell it in the way he interacted with others.  Like I said, Jim was there “biding his time”, changing his career at a time when he needed something… else.  Maybe to strengthen his priorities.  He said once that he left the office to go work outside.

Then there was Doris Voss.  She was an unlikely site to see in the Power Plant Palace (especially later when she became an operator).  She was a “Church-going Fundamentalist” who made it clear to me that Catholics, such as myself, were doomed to hell for various reasons.  I always enjoyed our… um… discussions.

I thought it was quite appropriate during Christmas when the janitors drew names from Jim’s Greek Sailor’s hat and I drew Doris’s name to give her a very nice leather-bound Catholic Version of the Family Bible.  I later heard her talking to Curtis Love about it in the kitchen.  He was telling her that she shouldn’t read it and she told him that it looked pretty much the same as hers and she didn’t see anything wrong with it.  Needless-to-say, I was rarely condemned to a regular Catholic’s fate after that.

A Bible like this with a Tassel hanging out of the bottom

Curtis Love, as I explained in the post called “Power Plant Safety as Interpreted by Curtis Love“, was very gullible.  It was easy to play a joke on Curtis.  Too easy.  He didn’t take them well, because he would rather believe what you were joking about before believing that you were joking at all.  Because of this, it never occurred to me to play a joke on Curtis.  Some how, though, it is hard to explain, Curtis reminded me of Tweedledee.  Or was it Tweedledum?

I think he reminded me more of the guy on the right… or maybe the left.

Then there was Ronnie Banks.  I talked about Ronnie Banks before in the post where Bob Lillibridge Meets the Boiler Ghost.  He was like a likable young bear standing up on his hind legs.  You could joke around with him and he was fun to be around.  He acted like he enjoyed your company.  Interestingly though, none of the people on our team would ever be classified as “True Power Plant Men”.  We were more like an odd assortment of Misfits.

Pat Braden was our lead Janitor.  He was by far the nicest person one could ever work for.  He constantly had a smile on his face.  He smiled when he talked, he smiled when he walked, and he especially smiled when he stood up from a chair and became dizzy from his blood pressure medicine.  He had a daughter at home that he really loved.  He reminded me of the goodhearted Red Skelton.

This Picture of Red Skelton reminds me of Pat Braden

Now back to the Spider Wars and the bugs in the basement.

When I first became a janitor, I was assigned to clean the Control room and to sweep half of the turbine room floor and the Control room elevator landings and stairs.  I always enjoyed being a janitor.  I first became a janitor when I was 15 years old Sophomore in High School working the night shift (from 11pm to 6am) at a Hilton Inn in Columbia, Missouri.

To me it was a dream job.  Sure, I couldn’t keep my own room cleaned, but put a push broom in my hand and pay me $2.50 an hour and I could clean all night.  When I began as a janitor at the power plant, I was making $5.15 an hour.  Double what I was making at the hotel cleaning the kitchen, the restaurant and the bar in the wee hours of the morning.

Anyway.  I went to work cleaning the control room like there was no tomorrow.  I would shampoo the carpet once each week.  I would clean on the top and the back of the Alarm Panel.  I know I made Ted Holdge (Supervisor of Operations) real nervous once when I laid a vacuum cleaner on the top of the Main Electric Panel (That’s what I call it.  it was the Control panel where you synced up the unit when it was coming online) and I started vacuuming the top of it.  He actually jumped out of his chair in the Shift Supervisor’s office and stood there and watched me closely.  It obviously had never been cleaned before.  I was trying to get rid of a strange odor in the control room that eventually, I found out was years of burned coffee in the coffee maker in the break room.  I even had to scrub the walls in the kitchen to remove the odor from the entire control room.

Anyway.  I was getting to know the Control Room operators, and I was thinking that maybe someday when I had progressed past janitor and labor crew that one day I may become an operator also.

One day Pat Braden came to me and told me that I was going to have to move down to be the janitor of the Electric Shop.  There were many reasons.  The first was that Curtis wanted to be an operator and he thought that if he worked around them that they would get to know him and would want him to join their ranks and he had more seniority than I did, so he had first pick.  The second reason was that for some reason, since Curtis had been the janitor of the Electric Shop he had been bitten twice by a brown recluse spider, which had invaded the janitor closet downstairs.  If he were to be bitten again, he might lose his job for being unsafe.

I didn’t mind.  Cleaning the Electric shop meant that I also was able to clean the Engineers Shack and the Brown and Root Building next to it.  I also decided that the main switchgear which was where the Janitor closet was located needed to be kept clean to cut down on the onslaught of the poisonous brown recluse spiders (which in Oklahoma is a regular house spider).

The Oklahoma house spider — The Brown Recluse.  Otherwise known at the “Fiddleback”

My first day as a Janitor in the Electric Shop as soon as I opened the door to the janitor closet, I could see why Curtis had been bitten by a Brown Recluse (not twice, but three times — the last time he didn’t tell Pat.  He showed me, but just went straight to the doctor for the required shots to counteract the poison.  Not wanting to lose his job).  The janitor closet was full of them.  They were all over the little 4 foot by 6 foot closet.

Thus began the first war on spiders at the coal fired power plant.  The closet was also being used to store Freon and other air conditioning equipment used by Jim Stevenson the Air Conditioning expert in the Electric Shop.  I decided then and there to move all the equipment out of the closet.  The spiders were practicing “Duck and Cover” drills all over this equipment so it had to go.

My main weapon against the spiders were my boots.  When I spied a spider, I stomped on it quickly.  I asked Pat Braden to order a case of insecticide to help me combat the spiders.  The next day he pulled a two-wheeler up to the closet with two cases and said, “Here is your order sir!” (picture Red Skelton saying that).

I had cleaned the shelves, the cabinet and the floor of the janitor closet, and there was no place for spiders to hide in there anymore.  Each morning when I arrived, there was always more spiders there.  3 or 4 at least waiting for me in the closet.  All Brown Recluse.

I surveyed the combat zone and realized that spiders were all over the main switchgear.  So I decided I was going to sweep the switchgear regularly and kill every spider I saw to wipe them out for good.

A picture of a clean switchgear. Picture 6 rows of switchgear like this

So I laid down floor sweep (cedar chips with red oil) to keep the dust down, and began at one corner and worked my way across the switchgear sweeping and killing spiders.  I kept a body count.  I taped a paper in the janitor closet to keep track of my daily kill.  My first day I killed over 200 spiders.

I thought surely in a short time, I will have wiped out the spider population.  After sweeping the switchgear I laid down a blanket of Insecticide (equivalent to Agent Orange in Vietnam).  If I could kill any bugs that are around, the spiders would leave.  The insecticide didn’t kill the spiders.  they would just duck under the switchgear and then come out an hour later to be standing where I left them before.  So I kept stomping them out.

Every day, my body count was around 25 to 30 spiders and this number wasn’t going down.  That was when I discovered the Cable Spreader room…  I had been involved in mere child’s play before I walked down some steps at the tail end of the switchgear and opened one of the two doors at the bottom.

I cannot describe to you exactly what I saw, because nothing I say can put into words what was there.  I guess the best thing I can say is:  Armageddon.

There were two rooms.  One on each side at the bottom of some concrete steps.  They are called Cable Spreader rooms and are directly beneath the switchgear.  One side was unit one, the other was unit two.  They are large rooms with cable trays lining the walls and across the room at regular intervals.  The floor was damp, and it was black, and it was alive.  There was a small path through the room where the operator would pass through “the gauntlet” once each shift as they muttered prayers that they not be eaten alive by the black oozing mass of bugs spiders and an occasional snake.

The can of bug spray in my hand seemed completely useless.  I knew what I had to do.  These two rooms and the cable tunnels that ran from there underneath the T-G building were the source of my daily trouncing of the meager few spiders that decided to explore the world above to see what was happening in the switchgear.  The real battle was down here in the trenches.  Each room was full of tens of thousands of spiders.

I started with a large box of Plastic Contractor bags, a box of floor sweep, a shovel and a push broom.  I attacked the room the same way I used to clean my own bedroom at home when I was growing up.  I started in one corner and fanned out.  Not letting anything past me.  always keeping a clear supply line back to the steps that led up to freedom and fresh air up above.

At first I just took a large scoop shovel and scooped up the black mass of crawling and dead bugs and dumped them in a bag, until I had enough space to sweep the dust into a pile.  Then I attacked it again.  Occasionally a small snake would appear upset that I had invaded his space, and into the bag it would go.  Everything went in the bags.  The snakes, the bugs, the spiders and the grime.  There was actually a constant battle taking place down there that I was interrupting.  it was bug eat bug, spider eat bug and snake eat bugs and spiders wars.  Everything went in the bags.

I carefully hauled the bags out to the dumpster and out they went.  It took an entire day to clean one room.  Then the next day when I went back I completely cleaned it again.  This time paying more attention to making it livable.  I wanted these two rooms to be so clean that people could go down into these cool damp rooms in the hot summer and have a picnic down there and feel safe.  —  No one ever did though, but such is the life of a cable spreader room.  Years later Tom Gibson setup a sort of a greenhouse down there.

After that, each day I made my rounds of the switchgear, the cable spreader rooms and the cable tunnels killing any spider that showed it’s legs.  After the main battle in the two rooms and tunnels was over of countless spiders and bugs, I recorded about 230 spiders the next day by making my rounds.  The next day that dropped to around 150.  then 80, then 50 and on down.  Finally, when I was down to 3 or 4 spiders each day, I felt like the war was over and a weekly sweeping and daily walk-through would suffice to keep the switchgear safe.  This left the small janitor closet virtually free of spiders from that point.

The interesting twist of the entire battle against the spiders was that the electricians had seen my skills at “Battle Sweeping” and some of them had become impressed.  They told me that I didn’t have to sweep their shop and the main switchgear because they took turns doing it.  I still felt that as the janitor, with my battle hardened push broom, by paying a little more attention to detail would do a slightly better job.

The electricians didn’t really volunteer to clean the shop.  Whoever was the truck driver for that week was supposed to clean the shop at least one time during the week.  At $5.15 an hour, I was more of a volunteer than someone that was hired to do this chore, and I enjoyed it.  So, eventually, Charles Foster (An Electrical Foreman) popped the question to me one day…. He didn’t get down on one knee when he asked me, but either way, he asked me if I would think about becoming an Electrician.

That was something I hadn’t even considered until that moment.  The Electricians to me were the elite squad of Power Plant Maintenance.  Like the Results guys, but with a wider range of skills it seemed.  But that is a story for another time.

Since I originally posted this, I have written the post about the second war with spiders with Scott Hubbard by my side.  So, if this post wasn’t enough for you… read this one:  “Power Plant Spider Wars II The Phantom Menace“.  For a more tame story about spiders try this one:  “Power Plant Spider in the Eye“.

Comments from the previous post:

  1. standninthefire July 28, 2014

    I (a science major in college) always had a running debate with my psychology friends that psychology wasn’t really science. Granted, I only said that to get into an debate about the subject but I think you’re spot on when you say that psychology has an “art” component to it. It’s a combination of both but I think that the better psychologists are the ones who master the art.

  2. mpsharmaauthor July 29, 2014

    I didn’t think I would ever voluntarily read about spiders, but I have been proven wrong. Thank you for reminding me to never say never 🙂

  3. Jonathan Caswell July 29, 2014

    SPIDERS, BUGS AND BASEMENTS…OH MY!!!!

  4. Jim  July 29, 2014

    This has been some of the most enjoyable reading I’ve done for a looooong time 🙂

  5. sacredhandscoven October 21, 2014

    OMGosh, my skin is STILL crawling and I don’t think it will stop for a few decades! Your story reminds me of that scene in the Indiana Jones second movie where the girl had to reach into the bugs and pull the lever to save Indy’s life. If it had been me, he’d a been a goner! If anything has more than 4 legs it needs to stay away from me! I cannot imagine going through that cleaning job.

  6. Willow River January 28, 2015

    Good Lord, this is like reading a horror novel! I swear, if I had been anywhere near that sort of situation, you’d find me huddled up in some corner far away trying not to scream while I cry. This story only strengthens my belief that spiders are, to put it lightly, PURE EVIL!!! You, sir, are a very, very brave soul, and I salute you. From way over here, away from the spiders.

  7. iltorero February 7, 2015

    Curtis was bitten by Brown Recluse twice? They inflict some of the grossest wounds I’ve ever seen. We’ve got them in Maine, but they’re rare.

 

Power Plant Catholic Calibrating Cathodic Protection

Originally posted October 25, 2015.

It was no secret at the Coal-fired Power Plant in North Central Oklahoma that I was Catholic. When I was a summer help and working on the labor crew, I wore a large crucifix under my tee shirt. I had worn the crucifix since I was 13 years old.

I wore a crucifix like this

I wore a crucifix just like this only one size larger

When I joined the electric shop I had to take it off. Electricians should not wear any kind of metal jewelry for the obvious reason that if it were to come into contact with a “hot” circuit, the effect would be the same as if I wrapped the live electric wire around my neck. In other words… I could easily have been electrocuted.

In place of the crucifix, I wore a Scapular instead. Wearing a cord around my neck was unsafe enough, but it didn’t take much for the cord to break away from the piece of cloth on either end.

The Brown Scapular. It is worn so that one of cloth is in the front and the other is in the back.

The Brown Scapular. It is worn so that one of cloth is in the front and the other is in the back.

So, as I said, most everyone at the plant knew that I was Catholic. It was common for someone to see the cloth with the picture on it sticking out the back of my tee shirt and ask me, “What is that around your neck with the postage stamp on it?” I usually hesitated to answer the question because I understood that living in Oklahoma where there was only a 5% Catholic population, the Catholic Church was greatly misunderstood and I really didn’t want to enter a lengthy discussion about why Catholics do what they do.

Diana Brien (my bucket buddy) helped me out one day when someone asked me why I wore the scapular, and I was hesitating trying to decide if they wanted a short answer or a long one, when Diana broke in and said, “It’s a Catholic thing.” I quickly agreed. “Yeah. It’s a Catholic thing. It reminds me to be good. I need all the reminders I can get. Sort of like ‘Catholic Protection’.”

Before I discuss what a Power Plant Catholic has to do with checking Cathodic Protection, let me just add that though I wasn’t the only Catholic at the plant, I was sort of the “Token” Catholic. Which meant, when someone wanted a straight answer about what the Catholic Church believes about any subject, I was the person that they turned to for answers.

Living in the midst of the Bible Belt, Monday mornings is when most of the questions would be asked. Preachers from various religions would occasionally say something during their Church service about Catholics and their “strange” beliefs. So, the next day, some would come to me to hear the other side of the story.

I will list a few questions…. “Why do Catholics say, ‘Hell Mary’?” “Is it true that the Pope has 666 on his Tiara?” “Is it true that Catholics are not able to say the entire ‘Our Father’?” “Are Catholics really against abortion because they need newborn babies to sacrifice in the basement of their Church?” “Is it true that Catholics can’t say for sure that they are going to heaven?” Aren’t Catholics cannibals by believing they are eating the real Body and Blood of Jesus?” “Don’t Catholics believe that they can do anything wrong they want because they know that they can just go to confession and have it forgiven?”

These are all actual questions I was asked when I was an electrician at the power plant. I understood why the Power Plant Men were asking me the questions, and I respectfully answered them. I would rather they felt comfortable asking me these questions than just going around thinking that I was some kind of barbaric pagan behind my back.

By feeling free to talk to me about being Catholic, I knew that I was respected by the Power Plant Men even though I was from a religion that they viewed as far from their own. There was one day when this became obvious to me.

I was on the second landing on Unit 2 boiler just about to enter the boiler enclosure when Floyd Coburn walked out. He was nicknamed “Coal Burner” partly because he was black, and partly because he worked in the coal yard for a long time, but mostly because his last name was Coburn which sounds a lot like Coal Burner. Someone figured that out one day, and called him that, and it stuck. When Floyd came out of the enclosure he stopped me. He tapped me on the arm and signaled for me to follow him.

We stepped out of the walkway a short distance and he held out his fist in front of me. Floyd was built like a wrestler. Actually, he was State Champion of the 148 lb weight class for 4A High Schools in Oklahoma in 1972 and 1973. This meant a lot because in Oklahoma, Wrestling was an important sport. He also had earned an associates degree at Rogers State College in Claremore.

Not once did I ever hear Floyd Coburn brag about his accomplishments, or even mention them. I suspect that few people if any knew much about Floyd’s background because as much fun as he was to work with, he was very humble, as are most True Power Plant Men.

Floyd was grinning at me as if he was about to show me a trick or a joke or something. Then he opened his fist. In the middle of his palm he held a small crucifix. The size of one on a typical rosary.

A rosary

A rosary

When I saw the cross I looked up at Floyd and he was grinning ear-to-ear. I gave him a puzzled looked. Then he told me. “I found Jesus! I just wanted you to know. I know you would understand.”

I felt very privileged that Floyd felt like sharing his experience with me. I thanked him for letting me know. I patted him on the shoulder and we went on our way.

Throughout the years after that, Floyd would set me down every now and then and share how he was expanding his faith with Jesus. He finally became a minister and re-opened a Church in Ponca City where his family used to worship when he was a boy. Floyd was the Pastor of the Broken Heart Ministers Church.

I always felt blessed that he came to me to tell me about his journey. The last time I talked with Floyd Coburn was around Christmas, 2005. I had dropped in at the plant to say hello while I was visiting Stillwater, Oklahoma.

Floyd wanted to talk to me about the progress he was making as Pastor of the Church in Ponca City. He explained the troubles he was having and asked for my prayers. He felt as if the devil was fighting against him. I assured him I have always kept him in my prayers.

One day around the end of October 2006, I felt compelled to write to the plant about a Power Plant Man David Hankins, who had died after my first summer as a summer help in 1979. I have always remembered him on November 1, All Saints Day, because I know that he’s in heaven as he had a tremendous heart.

I hadn’t written to the plant for some time. When I did, I received a couple of e-mails back telling me that Floyd Coburn had died on August 25 during his son’s birthday party. He died of a sudden heart attack.

Though I felt very sorrowful for Floyd’s family because of the circumstance surrounding his death, I felt a great relief for Floyd. I know he had a great desire to be united with Jesus Christ.

So. Now that I discussed some of my experience as a Catholic at the Power Plant, let me tell you about Cathodic Protection (that is not a misspelling of ‘Catholic Protection’).

Have you ever noticed on a car battery how one post is more shiny, than the other post? Especially after it has been in your car for a while. It’s not real noticeable so you may not have realized it. The shiny post is the Cathode or Positive post. Well. Cathodic Protection is just that.

You see the main ingredient besides Power Plant Men at a Power Plant is Iron. The boilers are almost entirely made from the stuff. There are underground and above ground pipes running all over the place. Well. You can paint most of the iron that is above the ground to keep it from rusting, but it doesn’t work very well when you bury the pipes and structure in the dirt.

So, how do you protect your investment? The answer is by using Cathodic Protection. There is a grounding grid made of copper wires buried in the dirt that ties to all the metal objects around the plant grounds. This not only helps absorb things like lightening strikes, but it also allows for the seemingly miraculous anti-rust system known as “Cathodic Protection”.

This is how Cathodic Protection works… You bury a large piece of metal in the dirt and you tie a negative DC (direct current) power source to it. Then you tie the positive power to the grounding grid. By creating a positive charge on the boiler structure and the piping you inhibit rusting, while you enhance the corrosion on the large piece of buried metal with the negative charge.

A nifty trick if you ask me. The only thing about using cathodic protection is that you have to keep an eye on it because the large piece of buried metal will eventually need to be replaced, or the charge will need to be adjusted as it decays in order to protect all the other metal in the plant.

A Cathodic Protection Rectifier liek those at the Power Plant

A Cathodic Protection Rectifier like those at the Power Plant

The Power Plant doesn’t just have one source for cathodic protection. There are numerous boxes placed around the plant that protected a specific set of equipment and buildings. So, when it came time to do Cathodic Protection checks, we would go to each station and take readings. If there were anomalies in the readings then someone would be alerted, and tap settings may be adjusted. In extreme cases, the large piece of metal would need to be replaced with a new one…. Though I never saw that happen.

Once I understood the concept of how Cathodic Protection worked I came to the conclusion that what Catholic Protection was doing for me, Cathodic Protection was doing for the Power Plant. It was helping to prevent corrosion.

If you don’t keep a close watch on how well your Cathodic Protection is doing, then you won’t realize when it needs to be re-calibrated. I have found the same thing applies with how well I am doing as a person. Sometimes I find I need to do a little adjustment to keep myself in line…

When checking a Cathodic Protection rectifier, when you use your multimeter to check the voltages, you have to put your leads and usually your hands into a container of transformer oil. This is somewhat messy and unpleasant. But we realize that it is something that just has to be done. We may wear latex disposable gloves to help keep our hands from soaking in the oil, but inevitably, I would end up dripping some on my jeans.

It’s the same way when trying to adjust myself to be a better person. It seems a little unpleasant at first, but you know it’s the right thing to do. Sometimes it’s swallowing your pride. Sometimes it’s admitting that you are wrong. Sometimes it is just getting off your duff and stop being so lazy.

This is why I always felt so honored working with such True Power Plant Men. They were the ones that, even though they struggled in their individual lives like the rest of us, they always kept their mind on what was right and used that as a guide to make the right decisions.

A Power Plant Backstabbing Experience

Originally posted December 7, 2013:

Usually when I write a Power Plant Man post, the story is about the Power Plant Men and Women I worked with during the 20 years I spent at the Coal-fired Power Plant in North Central Oklahoma. Today’s post, however, is more about a particular experience I had during this time period. Some Power Plant Men at the plant were witnesses to the events, but for the most part, this was personal.

This story begins early in the morning on New Years Day 1987. Some time around 3:00 am. I woke up suddenly in the middle of the night from the bed where I was sleeping at my parents house in Stillwater, Oklahoma where my wife and I were visiting on New Year’s Eve. It felt as if someone had crept into my room and stabbed me in the back with a knife!

Instead of replying “Et Tu Brute” (pronounced “Bru Tey”), I jumped out of bed, flailing to fight back, only to find that Kelly and I were alone in the room. A quick search of my back with my right hand told me that I didn’t have any external injury, even though the pain indicated that a knife of some sort was still piercing my lower back as if someone was working the knife around trying to increase the pain.

Not wanting to wake my wife, I left the room and went into the hallway. I figured I must be having a kidney stone. I seemed to recall a similar pain many years earlier when I was a boy. At that time the pain didn’t last too long, and I figured that I would just drink some water and hope that it would work itself out quickly.

Some of you who have experienced this pain probably guessed this from the start that I was having a kidney stone. there isn’t much that is more painful than having a kidney stone, especially if the kidney stone is of any size and spiky.

I did finally wake up my wife and tell her that I thought I was having a kidney stone. She is an RN, and I figured she would know what to do if I passed out from the pain. Besides, I didn’t want her to think the house was haunted if she woke up and heard some moaning and groaning out in the hallway.

Luckily for me, the kidney stone was small and without spikes. I was able to pass the stone through the painful stage in less than hour. It felt as if I had dropped a pebble right into my bladder. A quick trip to the bathroom, and I emerged with a little stone the size of a piece of sand.

The next morning (still New Year’s Day), we drove back to Ponca City where we lived at the time. We were only about 3 miles north of Stillwater when all of the sudden, I was hit with another stabbing pain. This time coming from the lower left side. It was that same experience as a few hours earlier.

I was able to pull the car into the gas station at Bill’s Corner. I climbed quickly out of the car, paced back and forth for a minute or two, and then climbed into the passenger seat as Kelly drove the rest of the way home. At some point on the way home. I think it was about the time we passed the power plant, the stone had worked its way down into the bladder and the pain was over.

We scheduled an appointment with a Urologist the following week, and when I arrived at the doctor’s office, I gave him the two kidney stones and he had them analyzed. They were the typical kidney stone made of Calcium Oxalate. The doctor’s advice? Cut down on my calcium intake. Ok. So, I stopped drinking a glass of milk each morning before I left for work.

The result was that every 3 months I churned out another kidney stone. For the next 10 and a half year, every 3 months I had a kidney stone. Sometimes they were easy. Other times they were difficult. It depended on the size and shape of the stones.

Notice the irregular shape of these kidney stones

Notice the irregular shape of these kidney stones

I began saving them in one of those cases that people use for their contact lenses. The ones that have a side for the left contact, and one for the right contact.

A contact lens case with an L and an R for the Left and Right eye.

A contact lens case with an L and an R for the Left and Right eye.

I would put the kidney stones from my left kidney in the Left side, and the right Kidney in the R section. How did I know which was which? It was easy. Was I being stabbed in the back on the left or the right.

So, what does this have to do with Power Plant Men? Well, at times the Power Plant men had to deal with me while I was in the middle of having a Kidney stone. Most of the times it was just as a bystander sharing in my misery as they watched me pace back and forth as pale as a zombie. Other times it was riding shotgun in peril of their lives as I struggled to bring my car safely to a stop while writhing in pain.

Here are some instances I remember. One day when Scott Hubbard and either Toby O’Brien or Fred Turner were in my car as we were driving to work, I was suddenly hit with a bat across my lower back. I vaguely remember saying, “Oh No!” I asked Scott Hubbard, who was sitting in front with me to dump the contents of my lunchbox out on the floor of the car.

You see, when a kidney stone is in full swing and the feeling of intense pain begins to build up, there is a plexus of nerves around the kidneys that send a message to the stomach that it would be best if the stomach is empty. Meaning that any recently eaten breakfast should be evacuated as quickly as possible.

I struggled to remain conscious and sane and to keep the car on the road. We were only about a mile from Bill’s Corner (where I had stopped during my second kidney stone on New Years Eve (many years earlier). So, I headed for there as a place to jump out of the car. Only this was a much worse kidney stone that during the last time I pulled into the gas station to switch sides with my wife. I was going to have to turn around and go home. I wasn’t going to be passing this one any time soon.

When I climbed out of the car, I made it to the back of the car just in time to eject the contents of my stomach onto the pavement. When you are sick and you vomit, it usually makes you feel better because that it over. When you have a kidney stone, vomiting is only about as much relief as taking a breathe.

Luckily some other Power Plant Men had stopped at the gas station to fill up their vehicle and they had enough room to take Scott and Toby, (or was it Fred… Fred? You read these posts…. was it you?). I asked Scott to tell our foreman that I wasn’t going to be in for work today.

I climbed back into my Honda and pointed the car toward home. With my Little Playmate Lunchbox open at my side, I drove home. When I walked in the door at home, my wife immediately knew what was happening. She comforted me by saying, “Poor Beast.” While I began the ritual of drinking water and pacing around the house.

One exactly like this

A lunchbox exactly like this

You see…. At this time I no longer went to the doctor or the hospital when attacked with a kidney stone. I had learned my lesson many years earlier.

Early on, in Ponca City, when I had a kidney stone, I went to the hospital bent over in pain and having visions of my life passing before my eyes as if I was already in the middle of judgement day. When I would arrive in the emergency room, they would give me a shot of morphine to ease the pain.

The problem with morphine was that I was already using all my mental faculties to suppress the pain, and as soon as the morphine would begin taking effect, it took away my ability to block the mentally blocked pain. I would end up, for about 20 minutes while the morphine was taking its full effect on my senses, climbing the walls in really intense pain. Then eventually they would send me home where I would be sick from the morphine for about a week even though I may have passed the kidney stone in a day or two.

During the worst kidney stone I encountered while I was living in Ponca City, (during the first 3 years that we were married), it took about 5 day to pass this one stone. It was especially rough. Usually the only relief I had from this particular stone was to pass out from the pain. Pacing didn’t seem to work. Drinking water didn’t seem to work. It seemed like this particular stone was stuck right at the bottom of the Ureters. That is, the urinary tract just before the bladder. I knew that if it would only fall into the bladder, the intense pain would be over.

I remember how this passed very clearly. I was kneeling on the side of the bed saying a Rosary (the Sorrowful Mysteries of course). One of the Sorrowful mysteries of the Rosary is to meditate on the Scourging at the Pillar. That was what I felt I was going through at the time, so I had been saying the sorrowful mysteries all week.

A rosary

A rosary

I finally prayed to God something I usually refrained from doing…. I said to Him. “Father…. this is enough. This is all I can take. Please take this away from me.” Almost immediately the kidney stone dropped into my bladder. Oh my gosh! I climbed up into the bed and fell asleep. The pain had finally ended after 5 hard days.

I was awoken 5 hours later. My Father was calling me from Florida where he was working at a Veterinary Clinic training the employees of the clinic for continuous education. (See the post “I Think I Can, I Think I Can and Other Power Plant Man Chants” to learn more about my Father and Tom Houghton who owned the Veterinary Clinic). He told me that about 5 hours earlier he was struck with a kidney stone.

My father, though he had one kidney stone when I was a boy, was not prone to kidney stones like I was. It seemed as if the moment that I was relieved of my pain, my Father had picked up the torch and carried on the pain. I apologized to him, because I had prayed that the pain I was feeling would go away and it seems as if he had to experience whatever pain I was meant to finish bearing. The coincidence was too much to belief. He had just passed the stone and wanted to call me to tell me, since he knew that I was regularly experiencing kidney stones at the time. I resolved from that time on, to go ahead and suffer through whatever pain was being sent my way, because it appeared as if it was for a reason of some sort. I never prayed to have the pain leave again. Only that I was able to endure it.

Back to the Power Plant. One day Diana Brien and I were doing some work in the Coal yard Maintenance building, where the Labor Crew called home. We had driven the electric cart to the coal yard to work on whatever we were working on. The moment we sat in the cart to head back to the electric shop. Wham. I was hit with a kidney stone.

I didn’t want to mention it to Dee. There was no need in worrying her, or embarrassing me, so I just remained silent. I just held onto the side rail on the cart and closed my eyes. As we banged over the railroad tracks and down the gravel road on the hill, I just held on and thought…. “don’t throw up…. don’t throw up….” I concentrated real hard to try and ease the pain.

A yellow electric Cushman cart like this

A yellow electric Cushman cart like this

When we reached the shop, without a word, I walked into the shop and straight into the bathroom, where I began peeling back clothing. That is, I undid my belt, and unsnapped my pants. I paced a few minutes… then feeling the kidney stone hit the bladder, I relieved myself and walked back out into the shop. I figure all the jostling about on the bumpy road in a cart with no suspension system helped move the stone down quickly.

Dee and Scott Hubbard knew right away what had happened to me. There was no hiding the pale face and the sweat that was running down my face. I went in the office to rest a while. After a while I was ready to go back to work.

So, for all you kidney stone sufferers, here is a few words of advice. Today I have passed more than 55 kidney stones. I have never had one of them removed by any other means than passing them myself. I have passed very large kidney stones. Some so big you could crush them in your fingers.

My largest kidney stone was almost as large as this one.

My largest kidney stone was almost as large as this one.

First of all. Don’t panic. Kidney stones won’t kill you (at least not right away). The first thing that happens is that the muscles in your back tighten up. This is not a good thing. You need the muscles in your back to relax. Concentrate on relaxing those muscles. I used to use a handheld massager to try to relax the muscles. Now I just concentrate on relaxing the back. Today when I have a kidney stone, even a large one, I am usually able to pass it within hours.

A handheld massager like this

A handheld massager like this

Pace a lot. Drink a lot of water. You will only move the kidney stone down into the bladder by drinking water and pacing (or a massager maybe). I walk back and forth in the house. I have a path that I take. I walk back and forth, then I sip water each time. Don’t worry about throwing up. It’s just part of the reaction to the pain.

I only have about one kidney stone of any size once each year these day. I found that taking a good dose of CitriCal each day (yes. Extra calcium, has reduced the number of kidney stones considerably).

If you are Catholic… then offer the pain up for souls in Purgatory. It is our belief that the painful time that a person suffers in purgatory can be shortened by someone else offering up their pain for someone in purgatory. Note the difference between suffering and pain. Pain is the sensation you receive. Suffering is what you do with it. When you accept the pain and you “embrace” it, then you suffer it. If you moan and groan a lot, you basically pass it on to others. You tell them…. “I am in Pain.” Then they empathize with you and in a sense “feel your pain.” If this helps comfort you, ok. If you want to offer it to someone in Purgatory, then accept your pain in silence (I realize this makes no sense for those who do not accept the idea of Purgatory).

For those Christians that are not Catholic, let me offer you another way to suffer the pain from a kidney stone when it is too intense to bear. St. Paul said the following: “Now I rejoice in my sufferings for your sake, and in my flesh I complete what is lacking in Christ’s afflictions for the sake of his body, that is, the church” (Col 1:24). With this in mind, the pain felt during a kidney stone has great meaning. It literally unites you with Christ during his Passion.

I realize this has been an odd break from the usual Power Plant Man Post. The power plant man posts for the remainder of the year will be those posts that include stories from the time that the plant was ruled under the “evil plant manager” Eldon Waugh. Beginning in January, for the next year, the post will be stories during the reign of the plant manager, Ron Kilman (1987 to 1994). During the year 2015, the stories will be during the reign of Bill Green until I left the electric company (1994 to 2001).

Comments from the original post:

  1. Ron December 7, 2013

    Kidney stones are evil. I’ve had some, but none since 2009. The one change I made was to drink lots of water. I try to drink at least a half a gallon every day. The clearer your urine the better.

  2. Fred December 9, 2013

    Yes Kev I was there and remember it well. Not that you moaned and groaned but when you set up straight in your seat and had a look on your face like. . .something was terribly wrong.
    I offered to drive you home but you assured me you would be ok driving home. I did bum a ride with someone at Bill’s corner to work.

  3. Jack Curtis December 15, 2013

    Ouch…
    Wise advice for dealing with pain or anything negatively stressful. Not sure all are equally equipped to follow it, though. One of these days, maybe they’ll find a means for rebalancing the chemistry for you…

  4. Monty Hansen February 20, 2014

    This is incredible! I was just talking tonight to another operator at work about passing kidney stones, I have only had two, one was when I was rolling up Valmy 1 steam turbine as a Control Room Operator, I had just started rolling and felt that familiar unmistakable pain, I turned the unit over to my assistant, went & peed out a potato shaped kidney stone about 1/2 the size of a pea & then finished putting the unit online! (Actually the concentration of bringing the unit on, mercifully helped give me something else to think about besides my pain)

    Anyway Kevin, this is how I got rid of them. I started taking MAGNESIUM, a small dosage every day, it binds with the calcium & you urinate it out before it can form into a stone, works for me, I haven’t had one in twenty years now. If I feel that familiar pain in my back I know it’s because I’ve neglected taking my magnesium, so I double up for 2 or 3 days & problem solved.

    I recommend stopping the calcium & taking the lowest dose magnesium you can get at the vitamin shop & see if the stones don’t stop for good. Take it from a fellow power plant man, kidney stone sufferer, and friend of Jesus 🙂

    P.S. I don’t get a chance to read these every day you send them out, the best I can do is save them up & read them at work when I have the time, so I am usually far FAR behind your most recent posts, but I really enjoy them.

    1. neversaydi237 December 10, 2014

      Wow. You’re very brave! My first thought was, like one of the last commenters-drink about a half gallon + a day, but I’d suggest distilled. Most of the ‘water stores’ where you fill your 5 gallon jugs will offer RO (reverse osmosis ) which still has some minerals, and straight up distilled water.
      I drink the distilled like that, (it does taste a little flat, but you get used to it) because according to the ‘experts’ the lack of minerals makes your kidneys work far less hard as the water passes through (no accumulation of minerals possible from it) plus your body really benefits from all the direct and useable hydration….
      Wonder if the electrical fields contributed to your condition as well?
      Be well, my friend! Thinking of you, for sure!

Chief Among Power Plant Machinists

Originally Posted on June 8, 2012.  Added comments from the past 2 years:

Lawrence Hayes was the foreman over the machinists when I first arrived at the power plant, but Ray Butler was undoubtedly the Chief.  He was actually the Chief of the Otoe-Missouri Indian tribe, for a time, that was located just to the north and west of the plant grounds.  The Machinists I can remember from the first summer is Don Burnett, Johnnie Keys, Ray Butler and Lawrence Hayes.  Being a Machinist in a power plant is something that few people can pull off, but those that do, can create just about any metal part that is needed in the plant.

The machinists fascinated me when I first arrived at the plant in 1979 as a summer help.  One side of the entire maintenance shop was the machine shop and it was filled with all different kinds of machining equipment.  I recognized some of the equipment like the lathes, but other machines, like the mill, were something new.  Then there is  this very large lathe.  It was monstrous.  I wondered what kind of part would be machined with that big lathe.

This is what the typical lathe looks like in a machine shop

Even though the power plant machinists came from very diverse backgrounds, they all have two important traits in common.  They are very patient  and they are perfectionists.  During my first summer as a summer help both of the units were still under construction and the mechanics were busy going through the entire plant disassembling each piece of equipment and measuring it and cleaning it and putting it back together.  This was called:  “Check Out”.

Often they would find something that didn’t meet the Electric Companies specifications, so it would be sent to the machinist to fix.  Very precise measurements were being used, and if there was a 3 thousandth inch gap (.003), and the company wanted it to be no more than 2 thousandths of an inch (.002)…. then it was the job of the machinist to add a sleeve and machine the part down until it was precisely where it was supposed to be.

I learned very little about the lives of the machinists because they were always standing behind the lathes watching vigilantly as the metal shavings were flying off of the parts, but I did learn a few things about some of them.  First of all, each one of the machinists seemed to care about you right away.  Don Burnett, a tall and very thin man with a friendly face, worked in a Zinc Smelting plant before he had come to work at the power plant.  One time while he was working there, some molten zinc was accidentally poured down the back of his boot burning his heel.  It was then that he decided that he would start looking for a different line of work.  I went fishing with him and some other guys once, where he told me some more things about his life.  Then a few years later, he moved to the Power Plant in Muskogee Oklahoma, where I saw him a couple of times while on overhaul down there.

Johnnie Keys would be perfectly cast as a hillbilly.  He had a scruffy beard (this was before beards were no longer allowed in 1983 due to the problem with obtaining a seal on your respirator) and if you put an old leather hat on him, he would look like this:

Like this, only younger and with a shorter beard

When you ask Johnnie to create something for you, you can be sure that he will do the best he can.  One time years later when I was an electrician, I asked Johnnie if he could take a piece of plexiglass and cut out 8 rectangles in it so that I could mount it in an electrical box so that a bunch of breakers could be accessed, without someone worrying about getting into the electricity.  This is the control box that was used for the vent fans that were installed around the turbine room floor.  As far as I know, it is still there today.  Anyway, Johnnie brought it back to the electric shop when he was finished and it was perfect.  He had a couple of holes in it so that I could put two standoffs to mount the plexiglass in the box.

It just so happened that Leroy Godfrey the electrical supervisor was in the middle of a little war with the engineers because they hadn’t consulted him about the project, and so he was intent on making the job go way over budget.  I wasn’t exactly privy to this information at the time (or maybe I was).  Anyway, after I had mounted the plexiglass to the back plate of the electric box using the standoffs, and it was sitting on the workbench, Leroy came up to me and looked at it.

He said right away, “Go have the machinists put some more holes in it so that you can add more standoffs to mount the plexiglass.  Knowing full well that it didn’t need the extra mounting, I told Leroy that I believed that two standoffs will be fine because the entire assembly was going to be put in the electric box, where there wasn’t going to be much movement.

At that point I picked up the entire assembly with the breakers and all by the plexiglass and bent the plexiglass all the way around to where both ends were touching and shook the breakers up and down.  Then I put it back on the workbench and said,  “I am not going to tell the machinist to add more holes, this is perfect.”

I knew that Johnnie had worked very meticulously machining out the plexiglass and I wasn’t going to bother him with meaningless revisions.  It was at that point where Leroy Godfrey decided that I must go.  He went into the office and told Bill Bennett that he wanted to fire me.  Bill Bennett calmed him down, and it wasn’t long after that Leroy and the other old school power plant men were early retired.

Lawrence Hayes was the foreman during my first summer at the plant and I remember one morning while he was working on the lathe next to the foremen’s office.  He had a disturbed look on his face about something as he had a long metal rod in the lathe and was busy measuring it from different angles.  A little while later when I was passing by on the way to the tool room, Lawrence had Marlin McDaniel, the A Foreman out there and he was showing him something about the lathe.

Then some time just after lunch, Lawrence had a big wrench and was removing the mounting bolts from the Lathe, and later picked the entire thing up with the shop overhead crane and moved it down to the other end of the shop.  Over the next couple of days, the concrete where the lathe had been mounted was busted up and removed, and then re-poured, so that the mounting bolts were now properly aligned.  The enormity of this job made me realize that when these Power Plant Men knew what needed to be done to fix something, they went right ahead and did it, no matter how big the job was.

I have saved the Chief until last.  Ray Butler as I mentioned above was the Chief of the Otoe-Missouria India tribe.  They really called him “Chairman”, but I think I knew what the title really meant.

This is an actor trying to look like Ray Butler

As Ray Butler sat at a lathe or a mill working on a piece of metal, he always had the same expression.  His head was slightly tilted up so that he could see through the bottom of his bifocals and he had the most satisfied expression.  He looked as if he was watching a work of art being created before his eyes.

It didn’t matter what he was working on, he always had the same expression.  I mentioned above that the machinists (like all true power plant men), seemed to instantly care about you.  This seemed to be especially true with Ray Butler.  He was almost 7 years older than my own father.  He treated me as one of his sons.

When I had been at the plant three days of my third year as a summer help in 1981, on Wednesday May 13, I went to the break room to eat my lunch.  Ray came up to me and sat down across from me at the table.  He looked at me solemnly and told me that Pope John Paul II had just been shot.  He had heard it on the radio and knew that I was Catholic.  He said that was all that he knew other than that they had taken him to the hospital.  I could see his concern when he told me this, and I could see that he was equally concerned that this holy man across the ocean had been shot.  I thanked him for letting me know.

Ray had served in the Navy during World War II and besides the time he spent in the Navy he spent most of his life from the time he was born until his death in 2007 in Oklahoma.  He was born and died in Red Rock just a few miles from where the power plant was built.  He went to high school in Pawnee.  Even though I have seen him upset at times, he was always a man at peace.

Ray retired in 1988 and the day that he left I met him on his way to the control room while I was on my way to the maintenance shop.  I told him that I wished him well on his retirement and I gave him a hug.  I didn’t see him again until a few years later when we had stopped by the Indian Reservation convenience store to buy gas for the company truck and when he saw me he came out to say hello and it was like meeting a close friend.  He gave me a hug and I got back in the truck and we left.  That was the last time I saw Ray Butler, but I know that if I wanted to visit with him again, I could just go take a stroll around the Pow-wow area of the Otoe-Missouria Reservation and he would not be far away.

This is where the Pow-wow is held today. The same field where Ken Conrad danced with the Bobcat years ago

Comment from the original Post:

  jackcurtis June 23, 2012

The old machinists I knew were a special breed; they were the High Priests of any shop where they were present…they started disappearing in favor of cheaper (and much less capable) machine operators when the computer-controlled production machines came in. After that, if you wanted a machinist, you’d likely have to import him; Americans didn’t seem to train for it anymore. I’ve always thought that a shame and a loss of something special that was important in making our industrial history…and a loss of a very interesting and accomplished breed of men. Thanks for resurrecting some of them!

 

Comments from first Repost:

  1. Ron Kilman June 12, 2013:

    Good story, Kevin!

    I worked in 5 power plants in Oklahoma and I was constantly amazed by what the Machinists could do.

  2. Monty Hansen August 15, 2013:

    Great Story, I remember the machinist from the plant where I started was EXACTLY as you describe, his name was Don Rogers and he was both, one of the most talented and kindest men I’ve ever met in my power plant career. I don’t remember every name from back then, but if you met Don, he left a great impression that was impossible to forget.

 

Comment from last year’s repost:

  1. Dan Antion June 10, 2014

    I worked in a machine shop while in high school and we had an excellent machinist there. The shop made gun barrels and they had actually made some of the equipment themselves. Those men were artists and engineers.

Power Plant Spider Wars and Bugs in the Basement

Originally posted July 27, 2012:

There were two distinct times in my life at the Power Plant Kingdom where I went Head-to-Head (or tête-à-tête as they say in France) with a horde of spiders.  The second time I fought side-by-side with my trusty friend Scott Hubbard, that I knew wouldn’t desert me when things went from bad-to-worse (for some reason I find myself using a lot of hyphens-to-day).  The first battle, however, I had to face alone, armed only with a push broom and a shovel.

It all started a few months after I became a janitor at the power plant (in 1982).  I had received my Psychology degree at the University of Missouri and I was well on my way to becoming a certified “sanitation engineer” (as my Grandmother corrected me after I told her I was a janitor).

It actually came in handy having a Psychology degree.  Power Plant men would sometimes approach me when I was working by myself to stop and have a conversation that usually started like this:  “So, someone told me you are a Psychiatrist.”  I would correct them and tell them that I am a janitor and I only have a bachelor’s degree in Psychology which makes me a properly trained janitor able to sweep the floor in confidence knowing that “I’m OK, and You’re OK.” (which was a joke lost on everyone at the plant except for Jim Kanelakos, who was also a janitor with a Masters in Psychology).

Then they would usually want to talk about problems they were having.  I would lean on my broom and listen.  Nodding my head slightly to show I was listening.  After a while the person would finish and thank me for listening and go on back to work.

The most important thing I learned while obtaining a Bachelors of Arts in Psychology was that Psychology is an art, not a science.  Though certain scientific methods are used in many areas, especially in Behavioral Psychology.  Being an art, means that the person must possess the talent for being a Psychologist.  This is as important as being properly trained.  So I never assumed the role of a real Psychologist, I rather tried my best to just be a friend.  I found that worked well.

As I mentioned, James Kanelakos was also a janitor at the Power Plant.  Which meant that between the 5 janitors and our leader Pat Braden, two of us not only had degrees, but both of them were in Psychology (with James having the Masters degree, and I as his pupil with the Bachelors).

Before I proceed with my battle with the spiders, I should mention a little about the dynamics of our Janitorial crew.

James Kanelakos was obviously Greek.  With a name like Kanelakos, it was rather obvious.  He looked the part also, with a graying moustache that made him look like a Greek sailor.  He never was a “True Power Plant Man” and he would be glad to hear me say that.  Instead he was a person that at the time acted as if he was biding his time at the plant waiting for something else to happen.

This picture reminds me of Jim Kanelakos.  I found it at Mobleyshoots.com

Though he never mentioned it, I know that he was also part Irish, and every now and then I would see the Irish come out.  He was a family man, and in that sense he reminded me of my own father (who was also part Irish).  He was only 35 years old at the time, but he acted as if he had lived longer.  He smoked a pipe like my father did.  As far as I know, he always remained married to his wife Sandy, and together they raised two children, a daughter and a son.  That was where his heart really was.

He made no secret that his family came before anything else.  Not that he would say it straight out to your face, but you could tell it in the way he interacted with others.  Like I said, Jim was there “biding his time”, changing his career at a time when he needed something… else.  Maybe to strengthen his priorities.  He said once that he left the office to go work outside.

Then there was Doris Voss.  She was an unlikely site to see in the Power Plant Palace (especially later when she became an operator).  She was a “Church-going Fundamentalist” who made it clear to me that Catholics, such as myself, were doomed to hell for various reasons.  I always enjoyed our… um… discussions.

I thought it was quite appropriate during Christmas when the janitors drew names from Jim’s Greek Sailor’s hat and I drew Doris’s name to give her a very nice leather-bound Catholic Version of the Family Bible.  I later heard her talking to Curtis Love about it in the kitchen.  He was telling her that she shouldn’t read it and she told him that it looked pretty much the same as hers and she didn’t see anything wrong with it.  Needless-to-say, I was rarely condemned to a regular Catholic’s fate after that.

A Bible like this with a Tassel hanging out of the bottom

Curtis Love, as I explained in the post called “Power Plant Safety as Interpreted by Curtis Love“, was very gullible.  It was easy to play a joke on Curtis.  Too easy.  He didn’t take them well, because he would rather believe what you were joking about before believing that you were joking at all.  Because of this, it never occurred to me to play a joke on Curtis.  Some how, though, it is hard to explain, Curtis reminded me of Tweedledee.  Or was it Tweedledum?

I think he reminded me more of the guy on the right… or maybe the left.

Then there was Ronnie Banks.  I talked about Ronnie Banks before in the post where Bob Lillibridge Meets the Boiler Ghost.  He was like a likable young bear standing up on his hind legs.  You could joke around with him and he was fun to be around.  He acted like he enjoyed your company.  Interestingly though, none of the people on our team would ever be classified as “True Power Plant Men”.  We were more like an odd assortment of Misfits.

Pat Braden was our lead Janitor.  He was by far the nicest person one could ever work for.  He constantly had a smile on his face.  He smiled when he talked, he smiled when he walked, and he especially smiled when he stood up from a chair and became dizzy from his blood pressure medicine.  He had a daughter at home that he really loved.  He reminded me of the goodhearted Red Skelton.

This Picture of Red Skelton reminds me of Pat Braden

Now back to the Spider Wars and the bugs in the basement.

When I first became a janitor, I was assigned to clean the Control room and to sweep half of the turbine room floor and the Control room elevator landings and stairs.  I always enjoyed being a janitor.  I first became a janitor when I was 15 years old Sophomore in High School working the night shift (from 11pm to 6am) at a Hilton Inn in Columbia, Missouri.

To me it was a dream job.  Sure, I couldn’t keep my own room cleaned, but put a push broom in my hand and pay me $2.50 an hour and I could clean all night.  When I began as a janitor at the power plant, I was making $5.15 an hour.  Double what I was making at the hotel cleaning the kitchen, the restaurant and the bar in the wee hours of the morning.

Anyway.  I went to work cleaning the control room like there was no tomorrow.  I would shampoo the carpet once each week.  I would clean on the top and the back of the Alarm Panel.  I know I made Ted Holdge (Supervisor of Operations) real nervous once when I laid a vacuum cleaner on the top of the Main Electric Panel (That’s what I call it.  it was the Control panel where you synced up the unit when it was coming online) and I started vacuuming the top of it.  He actually jumped out of his chair in the Shift Supervisor’s office and stood there and watched me closely.  It obviously had never been cleaned before.  I was trying to get rid of a strange odor in the control room that eventually, I found out was years of burned coffee in the coffee maker in the break room.  I even had to scrub the walls in the kitchen to remove the odor from the entire control room.

Anyway.  I was getting to know the Control Room operators, and I was thinking that maybe someday when I had progressed past janitor and labor crew that one day I may become an operator also.

One day Pat Braden came to me and told me that I was going to have to move down to be the janitor of the Electric Shop.  There were many reasons.  The first was that Curtis wanted to be an operator and he thought that if he worked around them that they would get to know him and would want him to join their ranks and he had more seniority than I did, so he had first pick.  The second reason was that for some reason, since Curtis had been the janitor of the Electric Shop he had been bitten twice by a brown recluse spider, which had invaded the janitor closet downstairs.  If he were to be bitten again, he might lose his job for being unsafe.

I didn’t mind.  Cleaning the Electric shop meant that I also was able to clean the Engineers Shack and the Brown and Root Building next to it.  I also decided that the main switchgear which was where the Janitor closet was located needed to be kept clean to cut down on the onslaught of the poisonous brown recluse spiders (which in Oklahoma is a regular house spider).

The Oklahoma house spider — The Brown Recluse.  Otherwise known at the “Fiddleback”

My first day as a Janitor in the Electric Shop as soon as I opened the door to the janitor closet, I could see why Curtis had been bitten by a Brown Recluse (not twice, but three times — the last time he didn’t tell Pat.  He showed me, but just went straight to the doctor for the required shots to counteract the poison.  Not wanting to lose his job).  The janitor closet was full of them.  They were all over the little 4 foot by 6 foot closet.

Thus began the first war on spiders at the coal fired power plant.  The closet was also being used to store Freon and other air conditioning equipment used by Jim Stevenson the Air Conditioning expert in the Electric Shop.  I decided then and there to move all the equipment out of the closet.  The spiders were practicing “Duck and Cover” drills all over this equipment so it had to go.

My main weapon against the spiders were my boots.  When I spied a spider, I stomped on it quickly.  I asked Pat Braden to order a case of insecticide to help me combat the spiders.  The next day he pulled a two-wheeler up to the closet with two cases and said, “Here is your order sir!” (picture Red Skelton saying that).

I had cleaned the shelves, the cabinet and the floor of the janitor closet, and there was no place for spiders to hide in there anymore.  Each morning when I arrived, there was always more spiders there.  3 or 4 at least waiting for me in the closet.  All Brown Recluse.

I surveyed the combat zone and realized that spiders were all over the main switchgear.  So I decided I was going to sweep the switchgear regularly and kill every spider I saw to wipe them out for good.

A picture of a clean switchgear. Picture 6 rows of switchgear like this

So I laid down floor sweep (cedar chips with red oil) to keep the dust down, and began at one corner and worked my way across the switchgear sweeping and killing spiders.  I kept a body count.  I taped a paper in the janitor closet to keep track of my daily kill.  My first day I killed over 200 spiders.

I thought surely in a short time, I will have wiped out the spider population.  After sweeping the switchgear I laid down a blanket of Insecticide (equivalent to Agent Orange in Vietnam).  If I could kill any bugs that are around, the spiders would leave.  The insecticide didn’t kill the spiders.  they would just duck under the switchgear and then come out an hour later to be standing where I left them before.  So I kept stomping them out.

Every day, my body count was around 25 to 30 spiders and this number wasn’t going down.  That was when I discovered the Cable Spreader room…  I had been involved in mere child’s play before I walked down some steps at the tail end of the switchgear and opened one of the two doors at the bottom.

I cannot describe to you exactly what I saw, because nothing I say can put into words what was there.  I guess the best thing I can say is:  Armageddon.

There were two rooms.  One on each side at the bottom of some concrete steps.  They are called Cable Spreader rooms and are directly beneath the switchgear.  One side was unit one, the other was unit 2.  They are large rooms with cable trays lining the walls and across the room at regular intervals.  The floor was damp, and it was black, and it was alive.  There was a small path through the room where the operator would pass through “the gauntlet” once each shift as they muttered prayers that they not be eaten alive by the black oozing mass of bugs spiders and an occasional snake.

The can of bug spray in my hand seemed completely useless.  I knew what I had to do.  These two rooms and the cable tunnels that ran from there underneath the T-G building were the source of my daily trouncing of the meager few spiders that decided to explore the world above to see what was happening in the switchgear.  The real battle was down here in the trenches.  Each room was full of thousands of spiders.

I started with a large box of Plastic Contractor bags, a box of floor sweep, a shovel and a push broom.  I attacked the room the same way I used to clean my own bedroom at home when I was growing up.  I started in one corner and fanned out.  Not letting anything past me.  always keeping a clear supply line back to the steps that led up to freedom and fresh air up above.

At first I just took a large scoop shovel and scooped up the black mass of crawling and dead bugs and dumped them in a bag, until I had enough space to sweep the dust into a pile.  Then I attacked it again.  Occasionally a small snake would appear upset that I had invaded his space, and into the bag it would go.  Everything went in the bags.  The snakes, the bugs, the spiders and the grime.  There was actually a constant battle taking place down there that I was interrupting.  it was bug eat bug, spider eat bug and snake eat bugs and spiders wars.  Everything went in the bags.

I carefully hauled the bags out to the dumpster and out they went.  It took an entire day to clean one room.  Then the next day when I went back I completely cleaned it again.  This time paying more attention to making it livable.  I wanted these two rooms to be so clean that people could go down into these cool damp rooms in the hot summer and have a picnic down there and feel safe.  —  No one ever did though, but such is the life of a cable spreader room.  Years later Tom Gibson setup a sort of a greenhouse down there.

After that, each day I made my rounds of the switchgear, the cable spreader rooms and the cable tunnels killing any spider that showed it’s legs.  After the main battle in the two rooms and tunnels was over of countless spiders and bugs, I recorded about 230 spiders the next day by making my rounds.  The next day that dropped to around 150.  then 80, then 50 and on down.  Finally, when I was down to 3 or 4 spiders each day, I felt like the war was over and a weekly sweeping and daily walk-through would suffice to keep the switchgear safe.  This left the small janitor closet virtually free of spiders from that point.

The interesting twist of the entire battle against the spiders was that the electricians had seen my skills at “Battle Sweeping” and some of them had become impressed.  They told me that I didn’t have to sweep their shop and the main switchgear because they took turns doing it.  I still felt that as the janitor, with my battle hardened push broom, by paying a little more attention to detail would do a slightly better job.

The electricians didn’t really volunteer to clean the shop.  Whoever was the truck driver for that week was supposed to clean the shop at least one time during the week.  At $5.15 an hour, I was more of a volunteer than someone that was hired to do this chore, and I enjoyed it.  So, eventually, Charles Foster (An Electrical Foreman) popped the question to me one day…. He didn’t get down on one knee when he asked me, but either way, he asked me if I would think about becoming an Electrician.

That was something I hadn’t even considered until that moment.  The Electricians to me were the elite squad of Power Plant Maintenance.  Like the Results guys, but with a wider range of skills it seemed.  But that is a story for another time.

Since I originally posted this, I have written the post about the second war with spiders with Scott Hubbard by my side.  So, if this post wasn’t enough for you… read this one:  “Power Plant Spider Wars II The Phantom Menace“.  For a more tame story about spiders try this one:  “Power Plant Spider in the Eye“.

Comments from the previous post:

  1. standninthefire July 28, 2014

    I (a science major in college) always had a running debate with my psychology friends that psychology wasn’t really science. Granted, I only said that to get into an debate about the subject but I think you’re spot on when you say that psychology has an “art” component to it. It’s a combination of both but I think that the better psychologists are the ones who master the art.

  2. mpsharmaauthor July 29, 2014

    I didn’t think I would ever voluntarily read about spiders, but I have been proven wrong. Thank you for reminding me to never say never 🙂

  3. Jonathan Caswell July 29, 2014

    SPIDERS, BUGS AND BASEMENTS…OH MY!!!!

  4. Jim  July 29, 2014

    This has been some of the most enjoyable reading I’ve done for a looooong time 🙂

  5. sacredhandscoven October 21, 2014

    OMGosh, my skin is STILL crawling and I don’t think it will stop for a few decades! Your story reminds me of that scene in the Indiana Jones second movie where the girl had to reach into the bugs and pull the lever to save Indy’s life. If it had been me, he’d a been a goner! If anything has more than 4 legs it needs to stay away from me! I cannot imagine going through that cleaning job.

  6. Willow River January 28, 2015

    Good Lord, this is like reading a horror novel! I swear, if I had been anywhere near that sort of situation, you’d find me huddled up in some corner far away trying not to scream while I cry. This story only strengthens my belief that spiders are, to put it lightly, PURE EVIL!!! You, sir, are a very, very brave soul, and I salute you. From way over here, away from the spiders.

  7. iltorero February 7, 2015

    Curtis was bitten by Brown Recluse twice? They inflict some of the grossest wounds I’ve ever seen. We’ve got them in Maine, but they’re rare.

 

Power Plant Catholic Calibrating Cathodic Protection

Originally posted October 25, 2015.

It was no secret at the Coal-fired Power Plant in North Central Oklahoma that I was Catholic. When I was a summer help and working on the labor crew, I wore a large crucifix under my tee shirt. I had worn the crucifix since I was 13 years old.

I wore a crucifix like this

I wore a crucifix just like this only one size larger

When I joined the electric shop I had to take it off. Electricians should not wear any kind of metal jewelry for the obvious reason that if it were to come into contact with a “hot” circuit, the effect would be the same as if I wrapped the live electric wire around my neck. In other words… I could easily have been electrocuted.

In place of the crucifix, I wore a Scapular instead. Wearing a cord around my neck was unsafe enough, but it didn’t take much for the cord to break away from the piece of cloth on either end.

The Brown Scapular. It is worn so that one of cloth is in the front and the other is in the back.

The Brown Scapular. It is worn so that one of cloth is in the front and the other is in the back.

So, as I said, most everyone at the plant knew that I was Catholic. It was common for someone to see the cloth with the picture on it sticking out the back of my tee shirt and ask me, “What is that around your neck with the postage stamp on it?” I usually hesitated to answer the question because I understood that living in Oklahoma where there was only a 5% Catholic population, the Catholic Church was greatly misunderstood and I really didn’t want to enter a lengthy discussion about why Catholics do what they do.

Diana Brien (my bucket buddy) helped me out one day when someone asked me why I wore the scapular, and I was hesitating trying to decide if they wanted a short answer or a long one, when Diana broke in and said, “It’s a Catholic thing.” I quickly agreed. “Yeah. It’s a Catholic thing. It reminds me to be good. I need all the reminders I can get. Sort of like ‘Catholic Protection’.”

Before I discuss what a Power Plant Catholic has to do with checking Cathodic Protection, let me just add that though I wasn’t the only Catholic at the plant, I was sort of the “Token” Catholic. Which meant, when someone wanted a straight answer about what the Catholic Church believes about any subject, I was the person that they turned to for answers.

Living in the midst of the Bible Belt, Monday mornings is when most of the questions would be asked. Preachers from various religions would occasionally say something during their Church service about Catholics and their “strange” beliefs. So, the next day, some would come to me to hear the other side of the story.

I will list a few questions…. “Why do Catholics say, ‘Hell Mary’?” “Is it true that the Pope has 666 on his Tiara?” “Is it true that Catholics are not able to say the entire ‘Our Father’?” “Are Catholics really against abortion because they need newborn babies to sacrifice in the basement of their Church?” “Is it true that Catholics can’t say for sure that they are going to heaven?” Aren’t Catholics cannibals by believing they are eating the real Body and Blood of Jesus?” “Don’t Catholics believe that they can do anything wrong they want because they know that they can just go to confession and have it forgiven?”

These are all actual questions I was asked when I was an electrician at the power plant. I understood why the Power Plant Men were asking me the questions, and I respectfully answered them. I would rather they felt comfortable asking me these questions than just going around thinking that I was some kind of barbaric pagan behind my back.

By feeling free to talk to me about being Catholic, I knew that I was respected by the Power Plant Men even though I was from a religion that they viewed as far from their own. There was one day when this became obvious to me.

I was on the second landing on Unit 2 boiler just about to enter the boiler enclosure when Floyd Coburn walked out. He was nicknamed “Coal Burner” partly because he was black, and partly because he worked in the coal yard for a long time, but mostly because his last name was Coburn which sounds la lot like Coal Burner. Someone figured that out one day, and called him that, and it stuck. When Floyd came out of the enclosure he stopped me. He tapped me on the arm and signaled for me to follow him.

We stepped out of the walkway a short distance and he held out his fist in front of me. Floyd was built like a wrestler. Actually, he was State Champion of the 148 lb weight class for 4A High Schools in Oklahoma in 1972 and 1973. This meant a lot because in Oklahoma, Wrestling was an important sport. He also had earned an associates degree at Rogers State College in Claremore.

Not once did I ever hear Floyd Coburn brag about his accomplishments, or even mention them. I suspect that few people if any knew much about Floyd’s background because as much fun as he was to work with, he was very humble, as are most True Power Plant Men.

Floyd was grinning at me as if he was about to show me a trick or a joke or something. Then he opened his fist. In the middle of his palm he held a small crucifix. The size of one on a typical rosary.

A rosary

A rosary

When I saw the cross I looked up at Floyd and he was grinning ear-to-ear. I gave him a puzzled looked. Then he told me. “I found Jesus! I just wanted you to know. I know you would understand.”

I felt very privileged that Floyd felt like sharing his experience with me. I thanked him for letting me know. I patted him on the shoulder and we went on our way.

Throughout the years after that, Floyd would set me down every now and then and share how he was expanding his faith with Jesus. He finally became a minister and re-opened a Church in Ponca City where his family used to worship when he was a boy. Floyd was the Pastor of the Broken Heart Ministers Church.

I always felt blessed that he came to me to tell me about his journey. The last time I talked with Floyd Coburn was around Christmas, 2005. I had dropped in at the plant to say hello while I was visiting Stillwater, Oklahoma.

Floyd wanted to talk to me about the progress he was making as Pastor of the Church in Ponca City. He explained the troubles he was having and asked for my prayers. He felt as if the devil was fighting against him. I assured him I have always kept him in my prayers.

One day around the end of October 2006, I felt compelled to write to the plant about a Power Plant Man David Hankins, who had died after my first summer as a summer help in 1979. I have always remembered him on November 1, All Saints Day, because I know that he’s in heaven as he had a tremendous heart.

I hadn’t written to the plant for some time. When I did, I received a couple of e-mails back telling me that Floyd Coburn had died on August 25 during his son’s birthday party. He died of a sudden heart attack.

Though I felt very sorrowful for Floyd’s family because of the circumstance surrounding his death, I felt a great relief for Floyd. I know he had a great desire to be united with Jesus Christ.

So. Now that I discussed some of my experience as a Catholic at the Power Plant, let me tell you about Cathodic Protection (that is not a misspelling of ‘Catholic Protection’).

Have you ever noticed on a car battery how one post is more shiny, than the other post? Especially after it has been in your car for a while. It’s not real noticeable so you may not have realized it. The shiny post is the Cathode or Positive post. Well. Cathodic Protection is just that.

You see the main ingredient besides Power Plant Men at a Power Plant is Iron. The boilers are almost entirely made from the stuff. There are underground and above ground pipes running all over the place. Well. You can paint most of the iron that is above the ground to keep it from rusting, but it doesn’t work very well when you bury the pipes and structure in the dirt.

So, how do you protect your investment? The answer is by using Cathodic Protection. There is a grounding grid made of copper wires buried in the dirt that ties to all the metal objects around the plant grounds. This not only helps absorb things like lightening strikes, but it also allows for the seemingly miraculous anti-rust system known as “Cathodic Protection”.

This is how Cathodic Protection works… You bury a large piece of metal in the dirt and you tie a negative DC (direct current) power source to it. Then you tie the positive power to the grounding grid. By creating a positive charge on the boiler structure and the piping you inhibit rusting, while you enhance the corrosion on the large piece of buried metal with the negative charge.

A nifty trick if you ask me. The only thing about using cathodic protection is that you have to keep an eye on it because the large piece of buried metal will eventually need to be replaced, or the charge will need to be adjusted as it decays in order to protect all the other metal in the plant.

A Cathodic Protection Rectifier liek those at the Power Plant

A Cathodic Protection Rectifier like those at the Power Plant

The Power Plant doesn’t just have one source for cathodic protection. There are numerous boxes placed around the plant that protected a specific set of equipment and buildings. So, when it came time to do Cathodic Protection checks, we would go to each station and take readings. If there were anomalies in the readings then someone would be alerted, and tap settings may be adjusted. In extreme cases, the large piece of metal would need to be replaced with a new one…. Though I never saw that happen.

Once I understood the concept of how Cathodic Protection worked I came to the conclusion that what Catholic Protection was doing for me, Cathodic Protection was doing for the Power Plant. It was helping to prevent corrosion.

If you don’t keep a close watch on how well your Cathodic Protection is doing, then you won’t realize when it needs to be re-calibrated. I have found the same thing applies with how well I am doing as a person. Sometimes I find I need to do a little adjustment to keep myself in line…

When checking a Cathodic Protection rectifier, when you use your multimeter to check the voltages, you have to put your leads and usually your hands into a container of transformer oil. This is somewhat messy and unpleasant. But we realize that it is something that just has to be done. We may wear latex disposable gloves to help keep our hands from soaking in the oil, but inevitably, I would end up dripping some on my jeans.

It’s the same way when trying to adjust myself to be a better person. It seems a little unpleasant at first, but you know it’s the right thing to do. Sometimes it’s swallowing your pride. Sometimes it’s admitting that you are wrong. Sometimes it is just getting off your duff and stop being so lazy.

This is why I always felt so honored working with such True Power Plant Men. They were the ones that, even though they struggled in their individual lives like the rest of us, they always kept their mind on what was right and used that as a guide to make the right decisions.

A Power Plant Backstabbing Experience

Originally posted December 7, 2013:

Usually when I write a Power Plant Man post, the story is about the Power Plant Men and Women I worked with during the 20 years I spent at the Coal-fired Power Plant in North Central Oklahoma. Today’s post, however, is more about a particular experience I had during this time period. Some Power Plant Men at the plant were witnesses to the events, but for the most part, this was personal.

This story begins early in the morning on New Years Day 1987. Some time around 3:00 am. I woke up suddenly in the middle of the night from the bed where I was sleeping at my parents house in Stillwater, Oklahoma where my wife and I were visiting on New Year’s Eve. It felt as if someone had crept into my room and stabbed me in the back with a knife!

I jumped out of bed, flailing to fight back, only to find that Kelly and I were alone in the room. A quick search of my back with my right hand told me that I didn’t have any external injury, even though the pain indicated that a knife of some sort was still piercing my lower back as if someone was working the knife around trying to increase the pain.

Not wanting to wake my wife, I left the room and went into the hallway. I figured I must be having a kidney stone. I seemed to recall a similar pain many years earlier when I was a boy. At that time the pain didn’t last too long, and I figured that I would just drink some water and hope that it would work itself out quickly.

Some of you who have experienced this pain probably guessed this from the start that I was having a kidney stone. there isn’t much that is more painful than having a kidney stone, especially if the kidney stone is of any size and spiky.

I did finally wake up my wife and tell her that I thought I was having a kidney stone. She is an RN, and I figured she would know what to do if I passed out from the pain. Besides, I didn’t want her to think the house was haunted if she woke up and heard some moaning and groaning out in the hallway.

Luckily for me, the kidney stone was small and without spikes. I was able to pass the stone through the painful stage in less than hour. It felt as if I had dropped a pebble right into my bladder. A quick trip to the bathroom, and I emerged with a little stone the size of a piece of sand.

The next morning (still New Year’s Day), we drove back to Ponca City where we lived at the time. We were only about 3 miles north of Stillwater when all of the sudden, I was hit with another stabbing pain. This time coming from the lower left side. It was that same experience as a few hours earlier.

I was able to pull the car into the gas station at Bill’s Corner. I climbed quickly out of the car, paced back and forth for a minute or two, and then climbed into the passenger seat as Kelly drove the rest of the way home. At some point on the way home. I think it was about the time we passed the power plant, the stone had worked its way down into the bladder and the pain was over.

We scheduled an appointment with a Urologist the following week, and when I arrived at the doctor’s office, I gave him the two kidney stones and he had them analyzed. They were the typical kidney stone made of Calcium Oxalate. The doctor’s advice? Cut down on my calcium intake. Ok. So, I stopped drinking a glass of milk each morning before I left for work.

The result was that every 3 months I churned out another kidney stone. For the next 10 and a half year, every 3 months I had a kidney stone. Sometimes they were easy. Other times they were difficult. It depended on the size and shape of the stones.

Notice the irregular shape of these kidney stones

Notice the irregular shape of these kidney stones

I began saving them in one of those cases that people use for their contact lenses. The ones that have a side for the left contact, and one for the right contact.

A contact lens case with an L and an R for the Left and Right eye.

A contact lens case with an L and an R for the Left and Right eye.

I would put the kidney stones from my left kidney in the Left side, and the right Kidney in the R section. How did I know which was which? It was easy. Was I being stabbed in the back on the left or the right.

So, what does this have to do with Power Plant Men? Well, at times the Power Plant men had to deal with me while I was in the middle of having a Kidney stone. Most of the times it was just as a bystander sharing in my misery as they watched me pace back and forth as pale as a zombie. Other times it was riding shotgun in peril of their lives as I struggled to bring my car safely to a stop while writhing in pain.

Here are some instances I remember. One day when Scott Hubbard and either Toby O’Brien or Fred Turner were in my car as we were driving to work, I was suddenly hit with a bat across my lower back. I vaguely remember saying, “Oh No!” I asked Scott Hubbard, who was sitting in front with me to dump the contents of my lunchbox out on the floor of the car.

You see, when a kidney stone is in full swing and the feeling of intense pain begins to build up, there is a plexus of nerves around the kidneys that send a message to the stomach that it would be best if the stomach is empty. Meaning that any recently eaten breakfast should be evacuated as quickly as possible.

I struggled to remain conscious and sane and to keep the car on the road. We were only about a mile from Bill’s Corner (where I had stopped during my second kidney stone on New Years Eve (many years earlier). So, I headed for there as a place to jump out of the car. Only this was a much worse kidney stone that during the last time I pulled into the gas station to switch sides with my wife. I was going to have to turn around and go home. I wasn’t going to be passing this one any time soon.

When I climbed out of the car, I made it to the back of the car just in time to eject the contents of my stomach onto the pavement. When you are sick and you vomit, it usually makes you feel better because that it over. When you have a kidney stone, vomiting is only about as much relief as taking a breathe.

Luckily some other Power Plant Men had stopped at the gas station to fill up their vehicle and they had enough room to take Scott and Toby, (or was it Fred… Fred? You read these posts…. was it you?). I asked Scott to tell our foreman that I wasn’t going to be in for work today.

I climbed back into my Honda and pointed the car toward home. With my Little Playmate Lunchbox open at my side, I drove home. When I walked in the door at home, my wife immediately knew what was happening. She comforted me by saying, “Poor Beast.” While I began the ritual of drinking water and pacing around the house.

One exactly like this

A lunchbox exactly like this

You see…. At this time I no longer went to the doctor or the hospital when attacked with a kidney stone. I had learned my lesson many years earlier.

Early on, in Ponca City, when I had a kidney stone, I went to the hospital bent over in pain and having visions of my life passing before my eyes as if I was already in the middle of judgement day. When I would arrive in the emergency room, they would give me a shot of morphine to ease the pain.

The problem with morphine was that I was already using all my mental faculties to suppress the pain, and as soon as the morphine would begin taking effect, it took away my ability to block the mentally blocked pain. I would end up, for about 20 minutes while the morphine was taking its full effect on my senses, climbing the walls in really intense pain. Then eventually they would send me home where I would be sick from the morphine for about a week even though I may have passed the kidney stone in a day or two.

During the worst kidney stone I encountered while I was living in Ponca City, (during the first 3 years that we were married), it took about 5 day to pass this one stone. It was especially rough. Usually the only relief I had from this particular stone was to pass out from the pain. Pacing didn’t seem to work. Drinking water didn’t seem to work. It seemed like this particular stone was stuck right at the bottom of the Ureters. That is, the urinary tract just before the bladder. I knew that if it would only fall into the bladder, the intense pain would be over.

I remember how this passed very clearly. I was kneeling on the side of the bed saying a Rosary (the Sorrowful Mysteries of course). One of the Sorrowful mysteries of the Rosary is to meditate on the Scourging at the Pillar. That was what I felt I was going through at the time, so I had been saying the sorrowful mysteries all week.

A rosary

A rosary

I finally prayed to God something I usually refrained from doing…. I said to Him. “Father…. this is enough. This is all I can take. Please take this away from me.” Almost immediately the kidney stone dropped into my bladder. Oh my gosh! I climbed up into the bed and fell asleep. The pain had finally ended after 5 hard days.

I was awoken 5 hours later. My Father was calling me from Florida where he was working at a Veterinary Clinic training the employees of the clinic for continuous education. (See the post “I Think I Can, I Think I Can and Other Power Plant Man Chants” to learn more about my Father and Tom Houghton who owned the Veterinary Clinic). He told me that about 5 hours earlier he was struck with kidney stone.

My father, though he had one kidney stone when I was a boy, was not prone to kidney stones like I was. It seemed as if the moment that I was relieved of my pain, my Father had picked up the torch and carried on the pain. I apologized to him, because I had prayed that the pain I was feeling would go away and it seems as if he had to experience whatever pain I was meant to finish bearing. The coincidence was too much to belief. He had just passed the stone and wanted to call me to tell me, since he knew that I was regularly experiencing kidney stones at the time. I resolved from that time on, to go ahead and suffer through whatever pain was being sent my way, because it appeared as if it was for a reason of some sort. I never prayed to have the pain leave again. Only that I was able to endure it.

Back to the Power Plant. One day Diana Brien and I were doing some work in the Coalyard Maintenance building, where the Labor Crew called home. We had driven the electric cart to the coalyard to work on whatever we were working on. The moment we sat in the cart to head back to the electric shop. Wham. I was hit with a kidney stone.

I didn’t want to mention it to Dee. There was no need in worrying her, or embarrassing me, so I just remained silent. I just held onto the side rail on the cart and closed my eyes. As we banged over the railroad tracks and down the gravel road on the hill, I just held on and thought…. “don’t throw up…. don’t throw up….” I concentrated real hard to try and ease the pain.

A yellow electric Cushman cart like this

A yellow electric Cushman cart like this

When we reached the shop, without a word, I walked into the shop and straight into the bathroom, where I began peeling back clothing. That is, I undid my belt, and unsnapped my pants. I paced a few minutes… then feeling the kidney stone hit the bladder, I relieved myself and walked back out into the shop. I figure all the jostling about on the bumpy road in a card with no suspension system helped move the stone down quickly.

Dee and Scott Hubbard knew right away what had happened to me. There was no hiding the pale face and the sweat that was running down my face. I went in the office to rest a while. After a while I was ready to go back to work.

So, for all you kidney stone sufferers, here is a few words of advice. Today I have passed more than 55 kidney stones. I have never had one of them removed by any other means than passing them myself. I have passed very large kidney stones. Some so big you could crush them in your fingers.

My largest kidney stone was almost as large as this one.

My largest kidney stone was almost as large as this one.

First of all. Don’t panic. Kidney stones won’t kill you (at least not right away). The first thing that happens is that the muscles in your back tighten up. This is not a good thing. You need the muscles in your back to relax. Concentrate on relaxing those muscles. I used to use a handheld massager to try to relax the muscles. Now I just concentrate on relaxing the back. Today when I have a kidney stone, even a large one, I am usually able to pass it within hours.

A handheld massager like this

A handheld massager like this

Pace a lot. Drink a lot of water. You will only move the kidney stone down into the bladder by drinking water and pacing (or a massager maybe). I walk back and forth in the house. I have a path that I take. I walk back and forth, then I sip water each time. Don’t worry about throwing up. It’s just part of the reaction to the pain.

I only have about one kidney stone of any size once each year these day. I found that taking a good dose of CitriCal each day (yes. Extra calcium, has reduced the number of kidney stones considerably).

If you are Catholic… then offer the pain up for souls in Purgatory. It is our belief that the painful time that a person suffers in purgatory can be shortened by someone else offering up their pain for someone in purgatory. Note the difference between suffering and pain. Pain is the sensation you receive. Suffering is what you do with it. When you accept the pain and you “embrace” it, then you suffer it. If you moan and groan a lot, you basically pass it on to others. You tell them…. “I am in Pain.” Then they empathize with you and in a sense “feel your pain.” If this helps comfort you, ok. If you want to offer it to someone in Purgatory, then accept your pain in silence (I realize this makes no sense for those who do not accept the idea of Purgatory).

For those Christians that are not Catholic, let me offer you another way to suffer the pain from a kidney stone when it is too intense to bear. St. Paul said the following: “Now I rejoice in my sufferings for your sake, and in my flesh I complete what is lacking in Christ’s afflictions for the sake of his body, that is, the church” (Col 1:24). With this in mind, the pain felt during a kidney stone has great meaning. It literally unites you with Christ during his Passion.

I realize this has been an odd break from the usual Power Plant Man Post. The power plant man posts for the remainder of the year will be those posts that include stories from the time that the plant was ruled under the “evil plant manager” Eldon Waugh. Beginning in January, for the next year, the post will be stories during the reign of the plant manager, Ron Kilman (1987 to 1994). During the year 2015, the stories will be during the reign of Bill Green until I left the electric company (1994 to 2001).

Comments from the original post:

  1. Ron December 7, 2013

    Kidney stones are evil. I’ve had some, but none since 2009. The one change I made was to drink lots of water. I try to drink at least a half a gallon every day. The clearer your urine the better.

  2. Fred December 9, 2013

    Yes Kev I was there and remember it well. Not that you moaned and groaned but when you set up straight in your seat and had a look on your face like. . .something was terribly wrong.
    I offered to drive you home but you assured me you would be ok driving home. I did bum a ride with someone at Bill’s corner to work.

  3. Jack Curtis December 15, 2013

    Ouch…
    Wise advice for dealing with pain or anything negatively stressful. Not sure all are equally equipped to follow it, though. One of these days, maybe they’ll find a means for rebalancing the chemistry for you…

  4. Monty Hansen February 20, 2014

    This is incredible! I was just talking tonight to another operator at work about passing kidney stones, I have only had two, one was when I was rolling up Valmy 1 steam turbine as a Control Room Operator, I had just started rolling and felt that familiar unmistakable pain, I turned the unit over to my assistant, went & peed out a potato shaped kidney stone about 1/2 the size of a pea & then finished putting the unit online! (Actually the concentration of bringing the unit on, mercifully helped give me something else to think about besides my pain)

    Anyway Kevin, this is how I got rid of them. I started taking MAGNESIUM, a small dosage every day, it binds with the calcium & you urinate it out before it can form into a stone, works for me, I haven’t had one in twenty years now. If I feel that familiar pain in my back I know it’s because I’ve neglected taking my magnesium, so I double up for 2 or 3 days & problem solved.

    I recommend stopping the calcium & taking the lowest dose magnesium you can get at the vitamin shop & see if the stones don’t stop for good. Take it from a fellow power plant man, kidney stone sufferer, and friend of Jesus 🙂

    P.S. I don’t get a chance to read these every day you send them out, the best I can do is save them up & read them at work when I have the time, so I am usually far FAR behind your most recent posts, but I really enjoy them.

    1. neversaydi237 December 10, 2014

      Wow. You’re very brave! My first thought was, like one of the last commenters-drink about a half gallon + a day, but I’d suggest distilled. Most of the ‘water stores’ where you fill your 5 gallon jugs will offer RO (reverse osmosis ) which still has some minerals, and straight up distilled water.
      I drink the distilled like that, (it does taste a little flat, but you get used to it) because according to the ‘experts’ the lack of minerals makes your kidneys work far less hard as the water passes through (no accumulation of minerals possible from it) plus your body really benefits from all the direct and useable hydration….
      Wonder if the electrical fields contributed to your condition as well?
      Be well, my friend! Thinking of you, for sure!